ISUZU AXIOM 2002 Service Repair Manual

8F±55 BODY STRUCTURE
Rear Quarter Glass
Parts Location
641R200005
Legend
(1) Clip
(2) Rear Quarter Glass
(3) Adhesive
(4) Fastener Tape(5) Spacer
(6) Rear Quarter Trim Covers
(7) Air Outlet Garnish Assembly
(8) Rear Quarter Moulding
(9) Moulding
Removal
1. Disconnect the battery ground cable.
2. Remove the rear quarter trim covers.

Refer to
Interior Trim Panels in Exterior/Interior Trim
section.
3. Remove the air outlet garnish assembly.

Pry the two clip positions free from the body panel.
4. Remove the rear quarter moulding.

Pry the five clip positions free from the body panel.5. Remove the rear quarter glass.

Refer to
Windshield in this section.

8F±56BODY STRUCTURE
Installation
To install, follow the removal steps in the reverse order,
noting the following points:
641R200003
Legend
(1) Primer Coating Area (Glass side)
(2) Adhesive(3) Primer Coating Area (Body panel side)
(4) Rear Quarter Glass
(5) Moulding
1. Clean the bonding surfaces of both the window glass
and body panel with a soft rag and white gasoline.
2. Apply the primer to the window glass and body panel.

Apply the primer (Sun star # 435-40 or equivalent)
to the window glass side bonding surface as shown
in the figure.

Apply the primer (Sun star # 435-95 or equivalent)
to the body side bonding surface.
3. Apply sealing adhesive to the window glass.

Make sure that the primer has dried completely.

Apply sealing adhesive (SunStar 555 or the
equivalent) to the circumference of the window
glass. There should be a 20 mm (0.79 in) overlap at
the lower front corner of the glass.
4. Attach the fastener tape and spacers to the points
shown in the illustration.
5. Attach the glass clips to the panel. Press the glass
into the panel until it adheres to the panel.
NOTE: Immediately wipe away any excess sealing
adhesive oozing from the panel and glass.6. Allow the assembly to dry for 24 hours (20~30
C).
7. Check to make sure that there is no water leakage
from the rear quarter glass.

8F±57 BODY STRUCTURE
Tailgate Glass
Parts Location
641R200004
Legend
(1) Adhesive
(2) Sealing Dam
(3) Primer Coating Area (Glass Side)
(4) Tailgate Glass(5) Clip
(6) Primer Coating Area (Body Panel Side)
(7) Mark Stamping Location
(8) Fastner
Removal
1. Disconnect the battery ground cable.
2. Remove the tailgate trim covers.

Refer to
Tail Gate in Body Structure section.
3. Remove the rear wiper arm.

Refer to
Rear Wiper Arm/Blade in Wiper/Washer
System section.
4. Remove the license plate garnish.

Refer to
Tailgate in this section.
5. Disconnect the high mount stoplight and rear
defogger harness connector.
6. Remove the high mount stoplight.

8F±58BODY STRUCTURE
7. Remove the tailgate glass assembly.

Use a knife to cut through part of the adhesive
caulking material. Secure one end of a piece of
steel piano wire (0.02 inches in diameter) to a piece
of wood that can serve as a handle.

Use a pair of needle nose pliers to insert the other
end of the piano wire through the adhesive caulking
material at the edge of the tailgate glass.

Secure the other end of the piano wire to another
piece of wood.

With the aid of an assistant, carefully move the
piano wire with a sawing motion to cut through the
adhesive caulking material around the entire
circumference of the tailgate glass.

Attach some cloth tape (1) on the body for
protecting the painting surface.
607RW012

Clean the remaining adhesive caulking material
from the area of the body which holds the
tailgateglass.
Installation
To install, follow the removal steps in reverse order, noting
the following points:
1. Clean the bonding surfaces of both the tailgate glass
and tailgate with a soft rag and white gasoline.
2. Apply the primer to the tailgate glass and tailgate.

Apply the primer (Sun star # 435-40 or equivalent)
to the tailgate side bonding surface.

Apply the primer (Sun star # 435-95 or equivalent)
to the tailgate side bonding surface.
NOTE: Apply an adhesive 3 minutes or more but with in
24 hours after the application of primer. If more than 24
hours have passed, reapply primer.
Primer should be handled as following:
1. Use the primer manufactured 3 months or less
ago having been kept in an refrigerator.
2. Wipe off primer-stains on positions other than
require application.3. Stir the primer for a minute or more before use.
3. Apply the adhesive to the tailgate glass.

After drying primer completely, apply a sealing
adhesive (Sun star # 555 or equivalent) along the
edge of the glass so that the sealing adhesive has a
20 mm (0.79 in) junction at middle of the base of the
glass.
NOTE: Adhesive an adhesive 3 minutes or more but with
in 24 hours after the application of primer. If more than 24
hours have passed, reapply primer.
Primer should be handled as follows:
1. Use the adhesive manufactured 3 months or less
ago.
2. Wipe off adhesive-stains on positions other than
requires application.
4. Install the tailgate glass.

Set the window (adhesive applied) to the tailgate
window frame. Carefully align the clips (bottom
corners) and fasteners (top corners).
NOTE: Affix the glass within 5 minutes of application.
607RS017
5. Install tailgate wiper arm.

8F±59 BODY STRUCTURE
Main Data and Specifications
Torque Specification
501R200003

8F±60BODY STRUCTURE
601R200008
635R200009

8F±61 BODY STRUCTURE
630R200014
650R200005

8F±62BODY STRUCTURE
530R200003

SEATS8G±1
AXIOM
BODY AND ACCESSORIES
SEATS
CONTENTS
Service Precaution 8G±1. . . . . . . . . . . . . . . . . . . . . .
Front Seat Assembly 8G±2. . . . . . . . . . . . . . . . . . . .
Front Seat Assembly and Associated Parts 8G±2
Removal 8G±2. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8G±3. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Seat Assembly 8G±4. . . . . . . . . . . . . . . . . . .
Power Seat Assembly and Associated
Parts 8G±4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal 8G±5. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8G±6. . . . . . . . . . . . . . . . . . . . . . . . . . . . Rear Seat Assembly 8G±7. . . . . . . . . . . . . . . . . . . . .
Rear Seat Cushion Assembly and
Associated Parts 8G±7. . . . . . . . . . . . . . . . . . . . . .
Removal 8G±8. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8G±8. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Seat Back Assembly and Associated
Parts 8G±9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal 8G±9. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8G±10. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Main Data and Specifications 8G±11. . . . . . . . . . . . .
Service Precaution
WARNING: THIS VEHICLE HAS A SUPPLEMENTAL
RESTRAINT SYSTEM (SRS). REFER TO THE SRS
COMPONENT AND WIRING LOCATION VIEW IN
ORDER TO DETERMINE WHETHER YOU ARE
PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING. WHEN YOU
ARE PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING, REFER TO
THE SRS SERVICE INFORMATION. FAILURE TO
FOLLOW WARNINGS COULD RESULT IN POSSIBLE
AIR BAG DEPLOYMENT, PERSONAL INJURY, OR
OTHERWISE UNNEEDED SRS SYSTEM REPAIRS.CAUTION: Always use the correct fastener in the
proper location. When you replace a fastener, use
ONLY the exact part number for that application.
ISUZU will call out those fasteners that require a
replacement after removal. ISUZU will also call out
the fasteners that require thread lockers or thread
sealant. UNLESS OTHERWISE SPECIFIED, do not
use supplemental coatings (Paints, greases, or other
corrosion inhibitors) on threaded fasteners or
fastener joint interfaces. Generally, such coatings
adversely affect the fastener torque and the joint
clamping force, and may damage the fastener. When
you install fasteners, use the correct tightening
sequence and specifications. Following these
instructions can help you avoid damage to parts and
systems.

8G±2SEATS
Front Seat Assembly
Front Seat Assembly and Associated Parts
750R200011
Legend
(1) Front Seat Assembly (Passenger's Seat Only)
(2) Hinge Cover
(3) Rear Cover
(4) Front Seat Belt Buckle Assembly
(5) Seat Adjuster
(6) Front Cover(7) Reclining Knob
(8) Side Cover
(9) Reclining Device
(10) Seat Back Assembly
(11) Guide Holder
(12) Headrest
Removal
1. Disconnect the battery ground cable.
2. Remove the front and rear covers.
3. Remove the front seat assembly.

Remove the four fixing bolts.