ISUZU AXIOM 2002 Service Repair Manual

8I±2SUN ROOF/CONVERTIBLE TOP
Sunroof Glass
Sunroof Glass and Associated Parts
665R200003
Legend
(1) Sunroof Weatherstrip
(2) Sunroof Glass
Removal
1. Tilt the sunroof and open the sunshade.
2. Disconnect the battery ground cable.
3. Pull out the front of sight shield (2).
4. Remove four sunroof glass fixing Torx screws (3) to
remove the sunroof glass (1).
665R200004

SUN ROOF/CONVERTIBLE TOP8I±3
Installation
1. Be sure to install the sunroof weatherstrip so that the
joint of the weatherstrip is on the rear side of the
vehicle.
2. Temporary install the glass to the sunroof frame.
3. Open and shut the sunroof four to five times to
position correctly the sunroof weatherstrip and the
glass in the longitudinal and latitudinal setting
positions.4. Adjust the setting position to flush the surface
between the roof panel and weatherstrip of sunroof
glass.
5. Tighten the sunroof glass fixing screws to the
specified torque.
Torque: 4 N´m (35 lb in)
6. Inspect the sunroof alignment after installing the
sunroof glass. Use the fixing screws to adjust the
sunroof if not aligned.
Sunroof Deflector
Removal
1. Open the sunroof.

Let a 5 mm (0.20 in) drill go through two blind rivets
(2) to disengage riveted portions.
2. Remove the sunroof deflector (1).
665R200001
Installation
To install, follow the removal steps in the reverse order.

8I±4SUN ROOF/CONVERTIBLE TOP
Sunshade
Disassembled View
665RW012
Legend
(1) Sunroof Glass
(2) Sight Shield(3) Sunshade Stopper
(4) Sunshade
Removal
1. Tilt the sunroof.
2. Disconnect the battery ground cable.
3. Remove the sunroof glass.

Refer to Sunroof Glass in this section.
4. Pull the sight shield upward using screwdriver.
665RW006

SUN ROOF/CONVERTIBLE TOP8I±5
5. Remove 2 sunshade stopper fixing screws and
remove sunshade stopper (1).
665RW007
6. Pull out the sunshade (4) up to the guide rail edge. Lift
the front of sunshade and clear the projection (3) of
sunshade through the notch (2) of guide rail edge,
then draw the sunshade out of the roof.
665RW009
Installation
To install, follow the removal steps in the reverse order.

8I±6SUN ROOF/CONVERTIBLE TOP
Sunroof Frame Complete Assembly
Sunroof Frame Complete Assembly and Associated Parts
665R200005
Legend
(1) Sunroof Drain Hose(2) Sunroof Frame Complete Assembly
(3) Headlining
Removal
1. Disconnect the battery ground cable.
2. Remove the headlining.

Refer to Headlining in Exterior/Interior Trim section.

SUN ROOF/CONVERTIBLE TOP8I±7
3. Disconnect the sunroof drain hose at the sunroof
frame side as shown in the figure.
665RW010
4. Disconnect the sunroof harness connection.
5. Remove two sunroof frame assembly fixing nuts
(front side) and six fixing bolts from the frame
complete assembly, and then remove the sunroof
frame complete assembly.
NOTE: Be sure to remove the frame assembly while
supporting it.
Installation
1. Install the sunroof frame assembly.
2. After installing the frame assembly, loosen the
sunroof glass fixing nuts and adjust the sunroof glass
setting position.

Refer to Sunroof Glass in this section.
3. Install the sunroof drain hose.
4. Install the headlining.

Refer to Headlining in Exterior/Interior Trim section.
Sunroof Switch
Removal
1. Disconnect the battery ground cable.
2. Remove the sunroof switch (1).

Remove the switch by pushing the spring with the
tip of a screwdriver.

Disconnect the switch connector.
825R200021
Installation
To install, follow the removal steps in the reverse order.

8I±8SUN ROOF/CONVERTIBLE TOP
Sunroof Control Unit
Removal
1. Disconnect the battery ground cable.
2. Remove the headlining.

Refer to Headlining in Exterior/Interior Trim section.
3. Remove the sunroof control unit (1).

Disconnect two connectors.

Remove two screws.
665RW013
Installation
To install, follow the removal steps in the reverse order.
Sunroof Motor
Removal
1. Disconnect the battery ground cable.
2. Remove the headlining.

Refer to Headlining in Exterior/Interior Trim section.
3. Remove the sunroof motor (1).

Disconnect the connector.

Remove three nuts and two screws.
665RW014
Installation
To install, follow the removal steps in the reverse order.

SUN ROOF/CONVERTIBLE TOP8I±9
Main Data and Specifications
Torque Specification
ApplicationN´mlb ftlb in
Sunroof Glass Fixing Screws4Ð35
Sunroof Frame Fixing Bolts and Nuts8Ð69

EXTERIOR/INTERIOR TRIM8J±1
AXIOM
BODY AND ACCESSORIES
EXTERIOR / INTERIOR TRIM
CONTENTS
Service Precaution 8J±2. . . . . . . . . . . . . . . . . . . . . .
Consoles 8J±3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Consoles and Associated Parts 8J±3. . . . . . . . .
Removal 8J±3. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8J±4. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Door Trim Panel 8J±4. . . . . . . . . . . . . . . . . . .
Front Door Trim Panel and Associated
Parts 8J±4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal 8J±5. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8J±5. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Door Trim Panel 8J±6. . . . . . . . . . . . . . . . . . . .
Rear Door Trim Panel and Associated
Parts 8J±6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal 8J±7. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8J±7. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Door Mirror Assembly 8J±8. . . . . . . . . . . . . . . . . . . .
Removal 8J±8. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8J±8. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Interior Mirror Assembly 8J±8. . . . . . . . . . . . . . . . . .
Removal 8J±8. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8J±8. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Interior Trim Panels 8J±9. . . . . . . . . . . . . . . . . . . . . .
Interior Trim Panels and Associated Parts 8J±9
Removal 8J±9. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8J±11. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Headlining 8J±12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts Location 8J±12. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8J±12. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8J±13. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Overhead Console 8J±14. . . . . . . . . . . . . . . . . . . . . . Parts Location (W/O Sunroof) 8J±14. . . . . . . . . . .
Removal 8J±14. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8J±14. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts Location (W/ Sunroof) 8J±15. . . . . . . . . . . . .
Removal 8J±15. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8J±15. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wheel Arch Cover 8J±16. . . . . . . . . . . . . . . . . . . . . . .
Wheel Arch Cover and Associated Parts 8J±16. .
Removal 8J±16. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8J±16. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Locker Cover 8J±17. . . . . . . . . . . . . . . . . . . . . . . . . . .
Locker Cover and Associated Parts 8J±17. . . . . .
Removal 8J±17. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8J±17. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel Filler Door 8J±18. . . . . . . . . . . . . . . . . . . . . . . . .
Parts Location 8J±18. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8J±18. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8J±18. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Roof Moulding 8J±19. . . . . . . . . . . . . . . . . . . . . . . . . .
Parts Location 8J±19. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8J±19. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8J±19. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Door Mirror System 8J±20. . . . . . . . . . . . . . .
General Description 8J±20. . . . . . . . . . . . . . . . . . . . .
Door Mirror Switch 8J±20. . . . . . . . . . . . . . . . . . . . .
Power Window System 8J±21. . . . . . . . . . . . . . . . . .
General Description 8J±21. . . . . . . . . . . . . . . . . . . . .
Power Window Switch Driver Seat Side 8J±21. .
Power Window Motor 8J±22. . . . . . . . . . . . . . . . . .
Main Data and Specifications 8J±23. . . . . . . . . . . . .

8J±2EXTERIOR/INTERIOR TRIM
Service Precaution
WARNING: THIS VEHICLE HAS A SUPPLEMENTAL
RESTRAINT SYSTEM (SRS). REFER TO THE SRS
COMPONENT AND WIRING LOCATION VIEW IN
ORDER TO DETERMINE WHETHER YOU ARE
PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING. WHEN YOU
ARE PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING, REFER TO
THE SRS SERVICE INFORMATION. FAILURE TO
FOLLOW WARNINGS COULD RESULT IN POSSIBLE
AIR BAG DEPLOYMENT, PERSONAL INJURY, OR
OTHERWISE UNNEEDED SRS SYSTEM REPAIRS.
CAUTION: Always use the correct fastener in the
proper location. When you replace a fastener, use
ONLY the exact part number for that application.
ISUZU will call out those fasteners that require a
replacement after removal. ISUZU will also call out
the fasteners that require thread lockers or thread
sealant. UNLESS OTHERWISE SPECIFIED, do not
use supplemental coatings (Paints, greases, or other
corrosion inhibitors) on threaded fasteners or
fastener joint interfaces. Generally, such coatings
adversely affect the fastener torque and the joint
clamping force, and may damage the fastener. When
you install fasteners, use the correct tightening
sequence and specifications. Following these
instructions can help you avoid damage to parts and
systems.