door JAGUAR X308 1998 2.G Workshop Manual

Glass, Frames and Mechanisms - Rear Door Window Glass Weatherstrip
Removal and Installation
Removal
Installation

1.
Pull seal out of door frame channelling and discard seal.
2. Clean channelling ensuring that any residual adhesive is
removed.
1. Avoiding adhesive at ends, apply a suitable dry lubricant to
seal.
2. Commencing at front of frame, feed seal into channelling
ensuring it is uniformly tensioned and free from kinks.
3. Wipe residual lubricant fro m adhesive contact areas.
4. Remove protective tape from en ds and press adhesive firmly
onto frame.
5. Clean any excess lubricant from external surfaces and check
that door shuts correctly.

Glass, Frames and Mechanisms - Rear Door Window Regulator and Motor
Removal and Installation
Removal
1. Ensure that door glass is in fully up position.
2. Remove battery cover and disc onnect ground cable from
battery terminal. Refer to 86.15.19.
3. Remove casing/armrest asse mbly from door. Refer to
76.34.01.
4. Remove water shedder carefu lly guiding harness through
penetration, and place adhesive face down on clean polythene
sheet.
5. Position PVC inner weat hershield for access.
6. Remove rear door module. Refer to 86.80.34.
7. Using linen tape, secure to p of glass to door frame.

8. Disconnect harness mult iplug from lift motor.

9. Slacken and remove screws and nuts securing lift motor to
door.

10. Mark position of door glass gu ide securing screws and slacken and remove screws.
11. Separate motor/regulator assembly from glass, lower into
bottom of door and remove assembly from door.

Installation

1. Position motor/regulator assembly in door and fit onto glass.
2. Align motor with door holes and fit and tighten securing screws
and nuts.
3. Position glass lift guide and fi t but do not tighten securing
screws.
4. Align glass lift guide with marked screw positions and fully
tighten screws.
5. Remove tape securing glass to top of door frame.
6. Connect a 12volt supply to the motor multiplug and power the
glass fully down and up.

7. Draw lines on the glass exterior as follows:
Horizontally, along the line of the door frame top.
Vertically along the line of the 'B' post.
8. Power glass down and check that it is seating squarely in the
seal.
9. If necessary adjust the glass position as follows:
Slacken the glass lift guid e rear securing screw.
• NOTE: If glass is inclin ed rearwards, move guide
downwards in slot. If glass is inclined forwards, move
guide upwards in slot.
Reposition the lift guide and tighten the securing screw.
Re-check glass alignment.
10. Clean lines from glass.
11. Power window to fully up position
12. Repeat steps 7 and 8.
13. When glass alignment is satisfac tory, thoroughly clean off all
lines.
14. Power window to fully closed po sition and disconnect 12volt
supply from motor multiplug.

15. Adjust regulator up stop.
Slacken stop securing bolt.
Move stop rearwards to abut regulator quadrant.
Tighten stop securing bolt an d apply waterproof tape to
aperture in water shedder.
16. Reconnect harness multiplug to lift motor.
17. Fit door module. Refer to 86.80.34.
18. Reposition PVC weathershield.
19. Position water shedder and carefully pass harness multiplugs
through penetration.
20. Ensuring door mating surfaces ar e clean and dry, firmly seat
water shedder.
21. Fit casing/armrest assembly to door. Refer to 76.34.01.
22. Connect ground cable to batter y terminal and fit cover to
battery. Refer to 86.15.15.

Glass, Frames and Mechanisms - Rear Door Window Regulator Motor
Removal and Installation
Removal
Installation

1.
Remove lift motor and regulator assembly from door. Refer to
86.25.09.

2. Slacken and remove th ree screws securing motor to regulator.
3. Remove lift motor from regulator.
1. Position lift motor on regulator and fit and tighten securing
screws.
2. Fit lift motor and regulator assembly in door. Refer to
86.25.09.

Glass, Frames and Mechanisms - Rear Door Window Control Switch
Removal and Installation
Removal
Installation

1.
Remove casing/armrest asse mbly from door. Refer to
76.34.04.
2. Remove armrest from casing. Refer to 76.34.23.

3. Position armrest for access, slacken and remove two
switchpack securing screws and remove switchpack assembly from armrest.

4. Slacken and remove screws securing veneer panels to switch
and ashtray.
1. Position veneer panels on sw itch and ashtray, and fit and
tighten securing screws.
2. Position switch/ashtray assembly on armrest and fit and
tighten securing screws.
3. Fit armrest to door casing. Refer to 76.34.23.
4. Fit casing/armrest assembly to door. Refer to 76.34.04.

multiplug.

52. Withdraw in-car sensor from housing and remove
housing/trunk release switch assembly.

53. Remove LH vent/duct assembly from facia.
Remove two screws securing vent/duct assembly to facia
and remove assembly. Remove and discard screw
retaining plastic inserts from facia.

54. WARNING: FOLLOWING DISCONNECTION OF THE
BATTERY, A PERIOD OF AT LEAST ONE MINUTE MUST BE
ALLOWED TO ELAPSE BEFORE ANY WORK IS CARRIED OUT ON
AN AIR BAG MODULE.
Remove passenger air bag depl oyment door for access, and
remove and discard deployment d oor retaining clips from facia.
55. Remove and discard four nuts securing passenger air bag
module to facia.

17. Install centre vent/clock assembly.
1. Install new centre vent retaining screw inserts in
facia.
2. Position centre vent/clo ck assembly at facia and
connect clock harness multiplug to facia harness.

18. Position centre vent/clock as sembly in facia and install
securing screws.

19. Install RH side vent/duct assembly.
1. Install new RH side vent/duct retaining screw inserts in facia.
2. Position RH side vent in facia and install securing
screws.
20. Install new LH side vent/duct re taining screw inserts in facia.
21. Position LH side vent/duct in fa cia and install securing screws.

22. Position passenger air bag mo dule and deployment door
assembly in facia aperture. and install four new securing nuts.

23. WARNING: ENSURE THAT THE AIR BAG AND
RETAINING CLIPS ARE FULLY SEATED.
Install deployment door.
Install and fully seat deployment door retaining clips in
facia.
Install and fully seat deployment door in clips.

24. Position trunk release switch/housing at facia and connect in-
car sensor to housing.

25. Connect trunk release switch multiplug to facia harness and
install in-car sensor/trunk release switch assembly to facia.
26. Install new major gauge module retaining screw inserts to
facia.
27. Install major gauge module in facia. Refer to 88.20.24.
28. Install instrument panel veneer panel. Refer to 76.47.24.
29. Reposition facia on bench wi th back facing outwards.
30. Position body processor module in facia and install securing
nuts.

Instrument Panel and Console - Instrument Panel Finish Panel
Removal and Installation
Removal
1. WARNINGS:
FOLLOWING DISCONNECTION OF THE BATTERY, A PERIOD
OF AT LEAST ONE MINUTE MUST BE ALLOWED TO ELAPSE
BEFORE ANY WORK IS CARRIED OUT ON AN AIR BAG MODULE.
IN THE EVENT OF A FAULT RUPTURING THE 10A BATTERY
SUPPLY FUSE (F4 LOCATED IN THE FUSE-BOX AT THE DRIVER'S
END OF THE FASCIA), THE FUSE MUST NOT BE RENEWED UNTIL
THE AIRBAG/SRS SYSTEM HAS BEEN DE-ACTIVATED. FUSES OF
ANY OTHER VALUE MUST NEVER BE USED, AS THIS CAN CAUSE
DISARM FAILURE.
Remove battery cover and disconnect ground cable from
battery terminal. Refer to 86.15.19.

2. Using a plastic lever, carefu lly release passenger airbag
deployment door from mounting cl ips, position for access and
remove and discard retaining clips.
3. Remove major gauge module veneer panel for access. Refer to
76.47.24.

4. Using a thin plastic lever, care fully release the four centre
veneer panel dowels from fascia clips.
5. Remove and discard the veneer pa nel to fascia securing clips.