wheel JAGUAR X308 1998 2.G Workshop Manual

Wipers and Washers - Wipers and Washers
Description and Operation
Windshield Wiper
The single wiper system is driven via a sh ort linkage, by an electric motor installed in (external on later models) a moulded
plastic weatherproof housing o ff the plenum wet area. The motor and housing are secured to the BIW bulkhead by three
bolts at the top and three screws (two on later models) with locking clips at the bottom. The complete assembly is handed
for left or right hand drive installation.
The windshield wiper is operated via the RH control column stalk switch. Operating modes are normal, high speed, flick wipe
and six settings of intermittent operation with delays ranging from 2 to 20 seconds.
Windshield Washer

The windshield washer is of wiper arm mounted running jet configuration. The je t assembly comprises two conventional
nozzles plus four nozzles of silicone rubbe r 'duckbill' design. If the system is initially operated at low ambient temperatures ,
the 'duckbill' nozzles permit an y frozen residual washer fluid to be ejected un der pump pressure. The washer jet feed tube
supplied assembled to the wiper ar m, fits at its lower end onto a central connector on the pl enum cover. Washer fluid is
conveyed by a rubber tube, from the washer pump to the jet assembly via a manifold on the underside of the plenum cover.
The windshield washer pump is installed on the rear face of the washer fluid reservoir. The 6.3 liter washer reservoir is
installed on the RH side of th e vehicle in a cavity formed by the front bu mper, the front wheel arch liner and the brake

Wipers and Washers - Headlamp Washer Jet Removal and Installation
Removal
Installation

1.
Raise front of vehicle and support on stands.
2. Remove RH front wheel.
3. Remove RH front wheelarch liner. Refer to Section 501-02.

4. Remove and discard plastic clip from washer fluid hose and
disconnect hose from rear of jet assembly.

5. Slacken and remove screw securing cover to jet assembly and
remove cover.

6. Remove jet assembly from bumper.
1. Slacken and remove screws securing jet assembly to bumper.
2. Slide jet assembly forward and remove from bumper.
1. Position jet assembly in bumper an d fit and tighten securing screws.

2. Fit cover over jet assembly and fit and tighten securing screw.
3. Connect hose onto rear of jet asse mbly and secure with new plastic
clip.
4. Fit wheelarch liner. Refer to Section 501-02.
5. Fit road wheel.
6. Remove stands and lower vehicle onto wheels.

Wipers and Washers - Headlamp Washer Pump
Removal and Installation
Removal
Installation

1.
Remove battery cover and disc onnect ground cable from
battery terminal. Refer to 86.15.19.
2. Raise front of vehicle and support on stands.
3. Remove RH front wheel.
4. Remove RH wheelarch liner. Refer to Section 501-02.
5. Position a suitable drain recept acle under washer reservoir.
6. Supporting reservoir, ca refully withdraw pump.
7. Allow fluid to drain from reservoir.

8. Disconnect pump hoses and harness multiplug.
9. Remove and discard pump to re servoir sealing washers. and
clean surrounding area of reservoir.
10. Remove drain receptacle.
1. Fit and fully seat new sealing washers on reservoir.
2. Apply suitable lubricant to outer face of sealing washers.
3. Position pump at reservoir and press firmly into sealing
washers ensuring that it is fully seated.
4. Connect hoses to pump and reservoir.
5. Open hood and refill washer re servoir with correct fluid.
6. Check that seals are free from leakage.
7. Close hood.
8. Connect harness multiplug to pump.
9. Fit wheelarch liner. Refe r to Section 501-02.
10. Fit road wheel.
11. Remove stands and lowe r vehicle onto wheels.
12. Connect ground cable to batt ery terminal and fit battery
cover. Refer to 86.15.15.

Wipers and Washers - Windshield Washer Pump
Removal and Installation
Removal
Installation

1.
Remove battery cover and disc onnect ground cable from
battery terminal. Refer to 86.15.19.
2. Raise front of vehicle and support on stands.
3. Remove RH front wheel.
4. Remove RH wheelarch liner. Refer to Section 501-02.
5. Position a suitable drain recept acle under washer reservoir.
6. Supporting reservoir, ca refully withdraw pump.
7. Allow fluid to drain from reservoir.

8. Disconnect pump hoses and harness multiplug.
9. Remove and discard pump to re servoir sealing washers. and
clean surrounding area of reservoir.
10. Remove drain receptacle.
1. Fit and fully seat new sealing washers on reservoir.
2. Apply suitable lubricant to outer face of sealing washers.
3. Position pump at reservoir and press firmly into sealing
washers ensuring that it is fully seated.
4. Connect hoses to pump and reservoir.
5. Open hood and refill washer re servoir with correct fluid.
6. Check that seals are free from leakage.
7. Close hood.
8. Connect harness multiplug to pump.
9. Fit wheelarch liner. Refe r to Section 501-02.
10. Fit road wheel.
11. Remove stands and lowe r vehicle onto wheels.
12. Connect ground cable to batt ery terminal and fit battery
cover. Refer to 86.15.15.

Wipers and Washers - Windshield Washer Reservoir
Removal and Installation
Removal
Installation

1.
Open hood and fit fender cover.
2. Raise front of vehicle and support on stands.
3. Remove RH front wheel.
4. Remove RH front wheel arch li ner. Refer to Section 501-02.
5. Remove front undertray. Refer to Section 501-02.
6. Remove windshield washer and headlamp powerwash pumps
from reservoir. Refer to op erations in this section.
7. Disconnect Low Level indicator mu ltiplug. Refer to operations
in this section.
8. Carefully remove filler cap from reservoir filler neck.

9. Slacken and remove the four re servoir to BIW securing bolts
remove reservoir from vehicle, guiding filler neck through BIW
aperture
1. Position reservoir aligning with BIW holes and fit and tighten
the four securing bolts.
2. Clean pump seal locations.
3. Fit and fully seat new windshie ld washer and powerwash pump
sealing washers to reservoir apertures.
4. Apply suitable lubricant to sealing washers.
5. Fit windshield washer and powerwash pumps to reservoir.
Refer to operations in this section.
6. Fill reservoir with correct fluid mixture.
7. Check that all seals are free from leakage.
8. Fit and fully seat filler cap on reservoir filler neck.
9. Fit RH front wheel arch liner. Refer to Section 501-02.
10. Fit front undertray. Refer to Section 501-02.
11. Fit front RH road wheel.
12. Raise front of vehicle, remove stands and lower vehicle onto
wheels.
13. Remove fender cover and close hood.

Wipers and Washers - Windshield Wiper/Washer Switch
Removal and Installation
Removal
1. Ensure that steering wheel is in the straight ahead, fully
lowered and fully ex tended position.
2. Remove battery cover and disc onnect ground cable from
battery terminal. Refer to 86.15.19.
3. WARNINGS:
FOLLOWING DISCONNECTION OF THE BATTERY, A PERIOD
OF AT LEAST ONE MINUTE MUST BE ALLOWED TO ELAPSE
BEFORE ANY WORK IS CARRIED OUT ON AN AIR BAG MODULE.
FOLLOWING TEN YEARS IN SERVICE, AN AIR BAG MODULE
MUST BE REMOVED AND DISPOSED OF IN THE APPROVED
MANNER, AND A NEW AIR BAG MUST BE FITTED.
AIR BAGS CONTAIN A CHEMICAL IRRITANT. IF AN AIR BAG
IS RENEWED, THE ORIGINAL UNIT MUST BE DISPOSED OF IN
ACCORDANCE WITH CURRENT SAFETY PROCEDURES.
IN THE EVENT OF A FAULT RUPTURING THE 10A BATTERY
SUPPLY FUSE (F4 LOCATED IN THE FUSE-BOX AT THE DRIVER'S
END OF THE FASCIA), THE FUSE MUST NOT BE RENEWED UNTIL
THE AIRBAG/SRS SYSTEM HAS BEEN DE-ACTIVATED. FUSES OF
ANY OTHER VALUE MUST NEVER BE USED, AS THIS CAN CAUSE
DISARM FAILURE.
Remove driver airbag. Refer to 76.73.39.
4. Remove steeri ng wheel.
5. Remove steering column lowe r cowl. Refer to 76.46.03.
6. Remove steering column upper cowl. Refer to 76.46.02.
7. Remove driver side unders cuttle. Refer to 76.46.11.

8. Release wipe/washer switch mult iplug from retaining bracket
and disconnect multiplug.
9. Sever and discard tie straps se curing key transponder exciter
coil multiplug to harness and disconnect multiplug.

8. Conne
ct key interlock solenoid harness multiplug.

9. Connect key t
ransponder exciter
coil multiplug and using new
tie straps, secure mu ltiplug to harness.

10 . Conne
ct wiper/washer switch mu
ltiplug, and fit multiplug onto
retaining bracket.
11. Fit driver side underscu ttle. Refer to 76.46.11.
12. Fit steering column uppe r cowl. Refer to 76.46.02.
13. Fit steering column lower cowl. Refer to 76.46.03
14. Fit steering wheel.
15. Fit driver airbag module. Refer to 76.73.39.

16. Fit groun
d cable to battery te
rminal and fit battery cover.
Refer to 86.15.15.

Roof Opening Panel - Motor Synchronization
General Procedures

1.
Remove sliding roof trim panel for access. Refer to 76.82.19.
2. Remove battery cover and disc onnect ground cable from
battery terminal. Refer to 86.15.19.
3. Remove roof console for ac cess. Refer to 76.13.69.90.
4. Remove sliding roof panel cont rol module. Refer to 86.76.07.

5. Using a drive key or screwdriver in the motor gearbox slot,
manually move the sliding roof towards the closed position.

6. Position the sliding roof with an 8mm gap between the driven
lever and the guide rail step.

7. Index control module gears.
1. Viewing gears through aperture in control module, rotate adjuster wheel until white indexing marks on
gears are aligned.
8. Fit control module to sliding r oof frame. Refer to 86.76.07.
9. Using a drive key or screwdriver in the motor gearbox slot,
manually rotate the spindle 1/4 turn counter-clockwise to re-
engage the motor drive.
10. Fit roof console. Refer to 76.13.69.90.
11. Connect ground cable to batt ery terminal and fit battery
cover. Refer to 86.15.15.
12. Check for satisfactory operation of sliding roof panel by fully
opening and closing.

Bumpers - Front Bumper
Removal and Installation
Removal
WARNING: ENSURE THAT ALL PERSONNEL AND EQUIPMENT ARE CLEAR OF AREA BEFORE OPERATING RAMP.
1. Position vehicle on 4-post ramp.
2. Remove battery cover and disc onnect ground cable from
battery terminal. Refer to 86.15.19
3. Remove radiator surround and grill. Refer to 76.55.15 and
76.55.03.
4. Raise ramp to working height.
5. Using wheel-free lifts, remove front wheels.
6. Remove wheelarch liners for access.
7. Remove undertray. Refer to 76.22.90.

8. At each side of vehicle:
Disconnect fog lamp, directio n indicator and sidemarker
lamp (where fitted) harness multiplugs.
If headlamp powerwash is fitted, remove and discard
plastic clip from hose and disconnect hose at RH side of
bumper.

9. Slacken and remove bolts securing bumper assembly to
mounting struts.
10. Lower 4-post ramp.

11. Carefully withdraw bumper casing and beam assembly
forward to clear guide blocks and remove assembly from
vehicle.
12. Remove number plate and plinth from bumper cover.
13. Slacken and remove three bolts securing each fog lamp to

Bumpers - Front Bumper and Bumper Cover
Removal and Installation
Removal
WARNING: ENSURE THAT ALL PERSONNEL AND EQUIPMENT ARE CLEAR OF AREA BEFORE OPERATING RAMP.
Installation
1. Position vehicle on 4-post ramp.
2. Remove battery cover and disc onnect ground cable from
battery terminal. Refer to 86.15.19.
3. Remove radiator surround and grill. Refer to 76.55.15 and
76.55.03.
4. Raise ramp to working height.
5. Using wheel-free lifts, remove front wheels.
6. Remove wheelarch liners for access.
7. Remove undertray. Refer to 76.22.90.

8. At each side of vehicle:
Disconnect fog lamp, directio n indicator and sidemarker
lamp (where fitted) harness multiplugs.
If headlamp powerwash is fitted, remove and discard
plastic clip from hose and disconnect hose on RH side of
bumper.

9. Remove bolts securing bumper assembly to mounting struts.
10. Lower 4-post ramp.

11. Carefully withdraw bumper casing and beam assembly
forward to clear guide blocks and remove assembly from
vehicle.