steering control module JAGUAR X308 1998 2.G Workshop Manual

            206‐07:  Powe r Brake  Actuation  
                 Specif
ication
 
                 Description  and  Operation  
                     Brake Booster  
                 Removal and  Installation  
                     Brake Booster  (70.50.17)  
                     Brake Booster  and  Brake  Master  Cylinder  (70.50.18)  
 
             206‐09:  Anti ‐Lock  Control  
                 Specification  
                 Description  and  Operation  
                     Anti‐Lock  Control  
                 Diagnosis  and  Testing  
                     Anti‐Lock  Control  
                 Removal and  Installation  
                     Anti‐Lock  Brake  System  (ABS)  Module  (70.60.02)  
                     Front Wheel  Speed  Sensor  (70.60.03)  
                     Hydraulic Cont
rol Unit  (HCU) 
                     Rear Wheel  Speed  Sensor  (70.60.04)  
                     Wheel Speed  Sensor  Ring  (70.60.25)  
 
        211:  Steering  System  
 
             211‐00:  Steering  System ‐ General  Information  
                 Specification  
                 Description  and  Operation  
                     Steering System  
                 Diagnosis  and  Testing  
                     Steering Sy
stem  
                 General Procedures  
                     Power Steering  System Filling  and  Bleeding  
                     Power Steering  System Flushing  (57.15.08)  
                     Power Steering  System Vacuum  Filling  and  Bleeding  
                     Steering Gear  Centralizing  
 
  

Meter (measurement)m
Me
tric (screw thread, e.g.

M8)
M
MicrofaradMFDUni t
of electrical capacitance, one millionth of a farad
Mi
ll
imeter
mm
Mi
ll
imeter of mercury
mm
Hg
Mill
isecond
ms
Min
i
mum
mi
n.
Min u
te
minut
e
Model YearMY
ModuleMSelf
contained group of electrical/electronic components which is designed as
a single replaceable unit
Modulating signalMDA sh
ift process signal to the TCM on SC vehicles
Motorized In
-Car
AspiratorMIAD e
vice which constantly samples cabi
n temperature by passing air over a
sensor, and communicates with the A/ CCM to modify A/C system performance
to suit
Mult i Prot
ocol Adaptor
MPAAn i
n
terpreter for the various data
languages present on a vehicle
N
Nati
onal Institute of
Occupational Safety and
Health (US)
NIO S
H
Ne
wto
n
NSI unit of force. 1
N = 0.224
8 pounds force
Ne
wto
n meter
NmSI unit of torque. Must not be
co
nfused with nm (nanometer)
Ni
tr
ous Oxide
NO
xCompounds of nit rogen and oxygen fo rmed at high temperatures. Major
sourc
e of exhaust-gas air pollution
No
n
-Volatile Random
Access Memory
NVR A
M
R
A
M which retains memory even
if power supply is interrupted
Normal
ly aspirated
F
u
eling system using intake air at atmo
spheric pressure; not supercharged or
turbocharged
N ormal
ly Closed
NC
N
o
rmally Open
NO
No
r
th American
Specification
NASVehicles f or sal
e in the USA and Canadian markets
Nu
mbe
r
No
.
O
Oc
cupational Safety and
Health Administration
(US)
OS H
A
O
n
-Board Diagnostic
OB
DA system that moni
tors some or all co
mputer input and output control signals.
Signal(s) outside the pre-de termined limits imply a fault in the system or a
related system
O n
-Board Refueling
Vapor Recovery
OR V
R
O
riginal
Equipment
Manufacturer
OE M
Outp
ut
O/
PAn electrical o u
tput signal from a controlling device
Ou
ts
ide diameter
o.
d
ia
O
xides of
nitrogen
NO
x
Oxygen senso
r
O2
SA s
ensor which detects oxygen content in the exhaust gases
P
Parameter Identifi
erPIDAn in
dex number referring to a parame
ter within a module without knowledge
of its storage location
Park N e
utral Position
PN
P
Park N e
utral Position
Switch
PN PSIndic
ates the selected non-drive modes of the (automatic) transmission
Part numberpart no.
Portable Diag
nostic Un
it
PD
UCompre hen
sive electrical diagnosis system specific to Jaguar vehicles
Posi
ti
on
po
s'n
Power As si
sted Steering
PASHydraul
i
c pump-assisted steering system
Power Steer
i
ng Pressure
PSP
Programmable Elect
r
onic
Control Units System
PECU SProcess whereb y
a common ECM is progra
mmed on the production line to suit
the market requirements of a particular vehicle
Programmable Read-O
nly

PROMRO
M with some provision for setting
the stored data after manufacture

Steering System - General Inform
ation - Steering System
D
iagnosis and Testing
I

nspection and Verification
1.
1. Verify t
he customer concern by driving the vehicle.
2. 2. Visually inspect for obvious signs of mechanical or electrical damage.
Mec
hanical Inspection Chart
Electrical Inspection Chart
Mechanical Checks
Incorrect
tire pressure, loose whee
l nuts, incorrect wheel alignment
Loose ti
e-rods
Loose dam

per and spring assemblies or ball joint
Loose s

teering column shaft universal joints
Loose pinc

h bolts on steering column shaft
Loose steeri

ng gear assembly
Check f

or external damage to the steering gear.
- Damaged tie-rods
-
CAUTION: If a steering gear assemb ly is returned under warranty with leaking seals, but there is also
damage to the steering gear boot/boots the steering gear warranty will be invalid. This is due to the steering
gear seals being damaged due to fore ign materials entering the steering gear boot and damaging the steering
gear seals thereafter.
Damaged steering gear boot
Damaged accessory driv
e belt
Bin

ding or misaligned steering co
lumn, pump or steering gear
Incorrect fluid
level
Hose leaks o

r line restrictions
Hose fou

ling bodywork
El

ectrical Checks/Tests
Make sure all

connectors are in plac
e (steering gear Servotronic solenoid and steering control module (SCM) - if
applicable)
Make su
re all the fuses are in place and not blown
D

ISCONNECT the steering gear transducer
and the steering should become heavy
TEST e
lectrical values:
- Power Supply to the SCM = 12 Volts
- Steering gear transducer resist ance 7.0 to 7.5 Ohms is normal
(
limits: less than 5 Ohms and greater than 9 Ohms would

be declared unacceptable)

- Steeri
ng gear transducer voltage = 6 Volts
- Steering gear transducer cu rrent = 840 mA at 0 mph reducing to 0 mA at maximum speed

Fo
r additional information, REFER to the
Electrical Checks and Tests in this section.
Steering control
module
(SCM) defective.
CHECK
the SCM and INSTALL a new SCM as

necessary.
Power steeri ng f
luid
delivery pressure or flow too low.
CHECK
the power stee
ring pressure. For
additional information, REFER to the Power Steering Pressure Test in this section.
INSTALL a ne
w power steering pump as
necessary. For additi onal information,
REFER to Section 211
-0 2
Power Steering
.
Internal steering gear
leakage.
CHECK
the power stee
ring pressure. For
additional information, REFER to the Power Steering Pressure Test in this section.
INSTALL a ne
w steering
gear as necessary.
For additional information,
REFER to Section 211
-0 2
Power Steering
.
Steeri
ng operati
on is very
heavy when driving, but when stationary
manoeuvring is good
Steering transducer open earl
y.
CHECK

steering transducer and INSTALL a
new steering transducer as necessary.
Carry out th
e electrical checks and tests.
For additional information, REFER to the
Electrical Checks and Tests in this section.
Steering transducer open
early,
steering control
module (SCM) fault.
CHECK
SCM and INSTALL a new SCM as
necessary.
Steering transducer open
earl
y, speedo signal error.
CHECK
speedo
circui
t. For additional
information, REFER to the wiring diagrams.

Steeri ng operati
on is very
light when driving, but when
stationary manoeuvring is good
Steering transducer not
o
pen, (no power steering
fluid flow).
CHECK
the power steering fluid condition.
For additional information, REFER to the
Power Steering Fluid condition check in this section.
Steering transducer not o
pen, steering control
module (SCM) fault.
CHECK
the SCM and INSTALL a new SCM as

necessary.
Carry out th
e electrical checks and tests.
For additional information, REFER to the
Electrical Checks and Tests in this section.
Steering transducer not
o
pen, speedo signal error.
CHECK

the speedo circ
uit. For additional
information, REFER to the wiring diagrams.

CHECK
the power steering
fluid low pressure pipe for restricted flow.
INSTALL a ne
w power steering fluid low
pressure pipe.
S t
eering heavy operation
during rapid manoeuvring
Ai r i
n power steering
system.
CHECK for an air l
eak into the power
steering system and re pair as necessary.
BLEED the
power steering system. For
additional information,
REFER to Power Steering System Bleeding
- in t hi
s section.
Fluid loss at the power
steering pump shaft seal.
CHECK the power steer
ing pump for signs o
f steering fl
ui
d loss.
INST
ALL a ne
w power steering pump as
necessary. For additi onal information,
REFER to Section 211
-0 2
Power Steering
.
Power steeri
ng f
luid
delivery pressure or flow too low.
CHECK the power steer
ing pump for signs o
f steering fl
ui
d loss.
CHECK

the power stee
ring pressure. For
additional information, REFER to the Power Steering Pressure Test in this section.
INSTALL a ne
w power steering pump as
necessary. For additi onal information,
REFER to Section 211
-02
Power Steering
.
Lower steeri
ng col
umn
interference.
CHECK
the steering co
lumn is free from
interference from the en gine harness, sound
proofing or the floor covering.
Incorrect steering geometry. CHE
CK the front wheel alignment. For
additional information,
REFER to Section 204
-00 Sus
pension
Sy
ste
m
- General

Information
.
CHECK

the power stee
ring pressure. For

The rotary distri
butor and control sleeve turn relative to ea
ch other, forming the unequal restrictions which create the
differential pressures to operat e the rack piston; the displacement of the di stributor and sleeve being controlled by the
elastic deformation of a torsion bar which is concentric with the pinion and valve. Refer to Positive Center-Feel Torsion Bar
in this sub-sectio n.
The hydraulic reaction piston moves axially, relative to th e rotary distributor, and is connected to the control sleeve by a
three-bearing helical screw. Pressure applied either side of the hydraulic reaction piston is translated into a rotational force
which increases steering effort. For detail s of Servotronic speed-sensitive steering control, refer to Servotronic Control in
this sub-section.
When the vehicle is travelling straight ah ead, the valve restrictions are balanced, thus providing equal pressures on either
side of the rack piston. When load is a pplied at the steering wheel, the two halves of the control valve (rotary distributor
and control sleeve) are displaced making the restrictions unequa l. The resulting differential pressures on either side of the
rack piston, assist the steering rack to mo ve to left or right. As the turning load is removed, the pressures equalize again
and the steering return s to the straight ahead position , aided by suspension geometry.
Serv
otronic Control

P a
rts List
The Servotronic system provides steering assistance which is pr oportional to vehicle speed. It comprises the steering control
module, and Servotronic valve forming part of the hydraulic control valve assembly.
The Servotronic valve is an electro-hydrauli c device with a variable orifice, which varies in size according to the position of a
needle valve. The needle valve is controlled by a solenoid in response to a variable current input from the steering control
Ite
m
Part
Number
Descr
iption
1—Vehi
cl
e speed input
2—Steeri
ng control
module
3—Servotronic valve
4—Hydraulic

control valve housing
5—PAS stee
rin
g pump
6—Batt
ery

modul
e. This regulates the fluid flow
through the hydraulic control valve, wh ich determines the amount of steering
assistance.
Steering Control Module
The steering control
module re
ceives the vehicle speed from the instrument cluster and outputs the corresponding current
values to the Servot ronic valve. At parking speeds, wh en maximum assistance is required , the current is at its maximum
value of 854 mA and the valve is closed. As the vehicle speed increases, the current progressively decreases to its minimum
value of 15 mA and the valve opens in sma ll increments. This results in an increasing amount of hydraulic pressure being
applied to the reaction piston, making the steering feel more precise and responsive.
The rate of progression and shape of the characteristic between parking and high speed operation, is determined by the
algorithm within the steering control module, and is matched to each suspension variant within the vehicle range.
Control Module Connections



It
em
De
scription
1Servotronic valve
2Steeri

ng control module
3No

t used
4Vehi

cle speed input
5Ground
6Ignition su

pply +12V
7Base of

steering control module

Steering Column - Steering Column
Description an
d Operation
Stee

ring Wheel

T
he steering wheel assembly incorporates:
The s

peed control switchpack.
The i

n-car entertainment (ICE) switchpack.
The h

orn pad.
The driver ai

r bag module; refer to Section
501
-20A Safety Belt
System
Sectio
n
501
-2
0B Supplemental Restraint
Sy

stem
.
I

CE Switchpack

The
in-car entertainment (ICE) switchpack is installed to the le
ft of the steering wheel center, controlling the ICE functions
and telephone (where fitted). The switchpack overrides the corresponding bu ttons on the ICE control panel and performs
the following functions:
1. 1. Increase the volume of the select ed audio output or telephone.
It
em
Par
t Number
De
scription
1-Spe

ed control switchpack
2-I

CE switchpack
3-Horn pad
4-Air bag lo

cation
It

em
Par
t Number
De
scription
1-Vol

ume increase

2-ICE func
tions/teleph
one mode select
3-Volum
e decrease
4-ICE pres

ets/telephone memory select

Speed Control - Speed
Control
D
iagn
osis and Testing
Pri
n
ciples of operation
The s
p
eed (cruise) control sy
stem is activated by an ON/OFF master switch in the J-gate surround, which has an integral
LED to indicate status.
The steering wheel switches allow the driver to set the speed, increase or decrease the selected speed, cancel and resume
the facility without his/her hand ever leaving the steering wheel
The vehicle speed can be increased an d decreased in increments of 2 kmh (1 mph) by briefly pressing the + or - buttons up
to a maximum of five times.
Alternatively, the + or - button can be held until th e desired speed is reached.
The selected speed (by whichever method) w ill be displayed in the message center.
The system will not function at speeds below 26 kmh (16 mph), and can be cancelled from the master switch, the steering
wheel switches, and by depressing th e brake pedal. The system can be overridden by accelerating as normal.
In
spection and Verification
1.
1. Veri fy the customer concern.
2. 2. Vis
ually inspect for obvious signs of mechanical or electrical damage.
3. 3. If an obvious cause for an observed or reported concern is found, correct the cause (if possible) before proceeding
to the next step.
4. 4. If the cause is not visually evident, verify the symptom, check for DTCs and follow the routines in this section.
Vi
sual Inspection Chart
Diagnostic Trouble Code (D
TC) index
MechanicalElectrical
Throttle body mechan
ism
Throttle body actuator
Module Switch(es) Instrument cluster
DTC

De
scr
iption
Possib
l
e Source
Acti
o
n
P0566Speed
c
ontrol
CANCEL
switch ON fault
Speed
control switches internal steering wheel
short circuit to ground
St
eering wheel cassette reel short circuit to
ground
Cassette reel to ECM circ
uit short circuit to
ground
CANCEL
switch failure (stuck ON)
Fo
r

CANCEL switch circuit
tests,GO to Pinpoint Test A.
P0567Speed c
ontrol
RESUME
switch ON fault
Speed
control switches internal steering wheel
short circuit to ground
St
eering wheel cassette reel short circuit to
ground
Cassette reel to ECM circ
uit short circuit to
ground
RESUME swit
ch failure (stuck ON)
For

RESUME switch circuit
tests,GO to Pinpoint Test B.
P0568Spee
d control switch
ground malfunction
Speed
control switches internal steering wheel
open circuit
St
eering wheel cassette reel open circuit or
high resistance
Cassette reel to ECM ci
rcuit open circuit or high

For

ACCEL/DECEL switch circuit
tests,GO to Pinpoint Test C.

Control Components - Remote Climate Control ModuleRHD RWD
Removal and Installation
Removal
1. Position the driver's seat fully rearward
2. Position the steering column DOWN and fully EXTENDED
3. Disconnect the battery ground lead
4. Lower steering column cowl 76.46.03
5. Upper steering column cowl 76.46.02
6. Knee bolster, driver's side 76.46.11
7. Position the steering in the 'straight ahead'

8. Disconnect ALL (6) multiplugs attached to the upper column
bracket

9. WARNING: OBSERVE THE RELATED SAFETY
PROCEDURES, SEE SECTION 501-20
Disconnect the airbag multiplug

10. Detach the steering column - upper
1. Remove the bolts (2 ) upper mounting bracket
11. Detach the steering column - upper
1. Remove the pinch bolt (1) intermediate to upper column

Instrument Cluster - Instrument Cluster
Description and Operation
ItemDescription
1Variable Power Steering
2Coolant Level
3Fuel Level
4Oil Pressure
5Lamp Dimmer
6Driver's Switchpack
7Generator (Charge Warning Lamp)
8Catalyst Overheat
9Instrument Cluster
10Climate Control (Signal to Module)
11ICE Head Unit