Coolant JAGUAR XFR 2010 1.G Owner's Guide

Published: 17-Apr-2014
Engine Cooling - V8 5.0L Petrol/V8 S/C 5.0L Petrol - Engine Cooling V8 5.0L
Petrol/V8 S/C 5.0L Petrol
Diagnosis and Testing

Principle of Operation

For a detailed description of the engine cooling system and operation, refer to the relevant description and operation section of
the workshop manual. Engine Cooling, Section - 303-03

Inspection and Verification


WARNING: Moving parts can cause severe injury, keep clear of moving parts, never place your hands or any part of your
body near to moving parts


CAUTION: Diagnosis by substitution from a donor vehicle is NOT acceptable. Substitution of control modules does not
guarantee confirmation of a fault and may also cause additional faults in the vehicle being checked and/or the donor vehicle
NOTES:


Check DDW for open campaigns. Refer to the corresponding bulletins and SSMs which may be valid for the specific
customer complaint and carry out the recommendations as required.


If the control module or a component is suspect and the vehicle remains under manufacturer warranty, refer to the
Warranty Policy and Procedures manual, or determine if any prior approval programme is in operation, prior to the installation
of a new module/component.


Check and rectify basic faults before beginning diagnostic routines involving pinpoint tests

1. Verify the customer concern

2. Visually inspect for obvious signs of mechanical or electrical damage

Visual Inspection
Mechanical Electrical
Coolant leaks
Coolant hoses
Coolant expansion tank
Radiator
Heater core
Accessory drive belt
Cooling fan
Fuses
Harnesses
Loose or corroded connector(s)
Engine coolant temperature sensor
3. If an obvious cause for an observed or reported concern is found, correct the cause (if possible) before proceeding to
the next step

4. If the cause is not visually evident, verify the symptom and refer to the symptom chart, alternatively check for
diagnostic trouble codes (DTCs) and refer to the DTC Index
Symptom Chart

Symptom Possible Causes Action Coolant loss
Hoses
Hose connections
Radiator
Water pump
Heater core
Gaskets
Engine casting cracks
Engine block core
plugs Carry out a visual inspection. If there are no obvious leaks, carry out a
cooling system pressure test. Rectify any leaks as necessary Overheating
Low/contaminated
coolant
Thermostat
Cooling fan Check the coolant level and condition. Carry out a cooling system pressure
test. Rectify any leaks as necessary. Check the thermostat and rectify as
necessary. Check the cooling fan operation, make sure the cooling fan
rotates freely. Check for obstructions to the air flow over the radiator.
Rectify as necessary

Symptom Possible Causes Action Engine coolant
temperature sensor
Restricted air flow
over the radiator Engine not reaching
normal temperature
Thermostat
Cooling fan
Thermostat
Fan speed module Check the thermostat operation. Check the cooling fan operation, make
sure the cooling fan is not seized. Rectify as necessary Engine NOT running.
Cooling fan is
maximum speed
Circuit reference PWM
- Duty cycle is
implausible
Circuit reference PWM
- Frequency out
of range
Circuit reference PWM
- Circuit is open
circuit
Circuit reference PWM
- Circuit is short
circuit to power
Circuit reference PWM
- Circuit is short
circuit to
ground Refer to the electrical circuit diagrams and check the PWM circuit for short
circuit to ground, short circuit to power, open circuit, high resistance Engine IS running.
Cooling fan is
stationary
Circuit reference - IGN
-
- Circuit is open
circuit
Circuit reference - IGN
-
- Circuit is short
circuit to
ground
- EMS fuse
failure
- EMS relay
failure Refer to the electrical circuit diagrams and check the IGN circuit for short
circuit to ground, open circuit, high resistance. Check and install a new EMS
relay and fuse
PINPOINT TEST A : TEST
CONDITIONS DETAILS/RESULTS/ACTIONS A1: CHECK FOR COOLING FAN RELATED DTCS

NOTE: For a complete list of all diagnostic trouble codes that could be logged on this vehicle, please refer
to section 100-00. Generic scan tools may not read the codes listed, or may read only 5-digit codes. Match the
5 digits from the scan tool to the first 5 digits of the 7-digit code listed to identify the fault (the last 2 digits
give extra information read by the manufacturer-approved diagnostic system). 1 Using the manufacturer approved diagnostic system check the engine control module for DTCs 2 P0480-00 & P0480 with any other different last 2 digits in the DTC 3 P0481-00 & P0481 with any other different last 2 digits in the DTC 4 P0483-00 & P0483 with any other different last 2 digits in the DTC Are any of the cooling fan related DTCs listed, logged in the engine control module?
Yes
Please refer to section 100-00 and refer to the relevant DTC index and carry out repair procedure
Using the manufacturer approved diagnostic system clear all stored diagnostic trouble codes from the
diagnosis menu tab
Proceed to the test step A9 'Cooling fan validation procedure'
No
Proceed to the next step. A2 'Check for other DTCs' A2: CHECK FOR OTHER DTCS 1 Using the manufacturer approved diagnostic system check the engine control module for DTCs Are any other DTCs listed, logged in the engine control module?
Yes
Please refer to section 100-00 and refer to the relevant DTC index and carry out repair procedure
Using the manufacturer approved diagnostic system clear all stored diagnostic trouble codes from the
diagnosis menu tab
No

- Megafuse fixing nuts
Engine junction box
- Megafuse
- Megafuse fixing nuts
- Fuses
- Engine control module relay Were any circuits or wiring short circuit to ground, short circuit to power, open circuit, high resistance or any
connectors damaged from water ingress, pin damage and/or corrosion?
Yes
Rectify as required
No
Proceed to the next step. A9 'Cooling fan validation procedure' A9: COOLING FAN VALIDATION PROCEDURE 1 Ensure the hood is closed 2 Allow vehicle to idle 3 Switch ON air conditioning and set to lowest temperature and highest fan speed 4 Allow vehicle to reach operating temperature (approximately 90 degrees C). Using the manufacturer approved diagnostic system monitor datalogger signals – Engine Coolant Temperature (0XF405) -and -
Electric Fan PWM Control - Commanded (0X03F9) - as the engine coolant temperature reaches
operating temperature the fan speed should also increase between the values of 9 and 90% Did the cooling fan rotate at increasing speed as engine coolant temperature increased?
Yes
Return vehicle to customer
No
Contact dealer technical support DTC Index

For a list of diagnostic trouble codes (DTCs) that could be logged on this vehicle, please refer to Section 100-00.
REFER to: Electronic Engine Controls (303-14D Electronic Engine Controls - V8 S/C 5.0L Petrol, Diagnosis and Testing). www.JagDocs.com

Published: 11-May-2011
Engine Cooling - V8 5.0L Petrol/V8 S/C 5.0L Petrol - Cooling System Draining
and Vacuum Filling
General Procedures

Draining

1. Refer to: Radiator Splash Shield (501-02 Front End Body Panels, Removal and Installation).


2. WARNING: Release the cooling system pressure by slowly
turning the coolant expansion tank cap a quarter of a turn.
Cover the expansion tank cap with a thick cloth to prevent
the possibility of scalding. Failure to follow this instruction
may result in personal injury.
CAUTIONS:


Since injury such as scalding could be caused by
escaping steam or coolant, make sure the vehicle cooling
system is cool prior to carrying out this procedure


Be prepared to collect escaping coolant.



3. WARNING: Do not work on or under a vehicle supported only by a jack.
Always support the vehicle on safety stands.
Raise and support the vehicle.


4. CAUTION: Be prepared to collect escaping coolant.

5. Torque: 2 Nm 6. CAUTION: Be prepared to collect escaping coolant.

NOTE: Only carry out the following step if the coolant
is to be drained from the engine.












7. NOTE: This step is only required if previously
removed.

Torque: 50 Nm












Filling

1. Refer to: Radiator Splash Shield (501-02 Front End Body Panels, Removal and Installation).

2. Lower the vehicle.

3. CAUTION: Anti-freeze concentration must be maintained at 50%.

Install the cooling system vacuum refill adaptor to the expansion
tank.
Install the vacuum filler gauge to the cooling system vacuum
refill adaptor.
Install the venturi tube assembly to the vacuum filler gauge.

4. NOTES:


Make sure the coolant supply valve is in the closed position on the
vacuum filler gauge assembly.


The coolant vacuum fill tool needs an air pressure of 6 to 8 bar (87
to 116 psi) to operate correctly.


Small diameter or long airlines may restrict airflow to the coolant
vacuum fill tool.

Connect a regulated compressed air supply to the venturi tube
assembly.

5. Position the evacuated air hose into a container.

6. Open the air supply valve.


7. NOTE: Make sure the coolant supply hose is positioned into a container
of fifty percent mixture of Jaguar Premium Cooling System Fluid or
equivalent, meeting Jaguar specification WSS M97B44-D and fifty
percent water. Make sure no air can enter the coolant supply hose.

Open the coolant supply valve for 2 seconds to prime the coolant supply
hose.

8. Apply air pressure progressively until the arrow on the vacuum filler
gauge reaches the green segment.

9. Disconnect the compressed air supply line.


10. NOTE: Close the coolant supply valve when the coolant expansion
tank MAX mark is reached or coolant movement has ceased.

Open the coolant supply valve and allow the coolant to be drawn into
the system.

11. Remove the vacuum filler gauge and cooling system vacuum refill
adaptor assembly.

12.














13.
Set the heater controls to maximum.


14. CAUTION: Observe the engine temperature gauge. If the engine
starts to over-heat switch off immediately and allow to cool. Failure to
follow this instruction may cause damage to the vehicle
Start the engine and idle until hot air is emited at the face registers.

15. Switch the heater off.

16. Raise the engine speed to 2000 RPM for eight minutes.


17. CAUTION: Switch off the engine and allow the coolant temperature
to go cold.
Switch the engine off.

18. Visually check the engine and cooling system for signs of coolant
leakage.


19. WARNING: When releasing the cooling system pressure, cover the
coolant expansion tank cap with a thick cloth.
CAUTIONS:


Since injury such as scalding could be caused by escaping steam or
coolant, make sure the vehicle cooling system is cool prior to carrying
out this procedure


Make sure the coolant level remains above the "COLD FILL RANGE"
lower level mark.


NOTE: When the cooling system is warm, the coolant will be
approximately 10mm above the upper level mark on the expansion tank
with the cap removed.
Check and top-up the coolant if required.

Published: 14-Feb-2013
Engine Cooling - V8 5.0L Petrol/V8 S/C 5.0L Petrol - Cooling System Partial Draining, Filling and Bleeding V8 S/C 5.0L Petrol
General Procedures

Draining

1. WARNING: Make sure to support the vehicle with axle stands.
Raise and support the vehicle.

2. Refer to: Radiator Splash Shield (501-02 Front End Body Panels, Removal and Installation).

3. WARNINGS:


Release the cooling system pressure by slowly turning
the coolant expansion tank cap a quarter of a turn. Cover
the expansion tank cap with a thick cloth to prevent the
possibility of scalding. Failure to follow this instruction may
result in personal injury.


Be prepared to collect escaping fluid.


CAUTION: Since injury such as scalding could be
caused by escaping steam or coolant, make sure the vehicle
cooling system is cool prior to carrying out this procedure.



4. CAUTION: Be prepared to collect escaping fluids. www.JagDocs.com

Filling

1. Refer to: Radiator Splash Shield (501-02 Front End Body Panels, Removal and Installation).

2. Lower the vehicle.

3.
4. CAUTION: Anti-freeze concentration must be maintained at 50%.

Fill the cooling system, keeping coolant to the upper level mark of the
expansion tank until a steady stream of coolant is seen running from the
coolant hose bleed point.

5.
Continue to fill the coolant until the maximum level
is reached.


















6. Set the heater controls to maximum.

7. Start engine and increase speed to 2000 rpm for 2 minutes.

8.
Continue to top-up with coolant with engine idling until hot air is
emitted from face vents.
When hot air is emitted from the vents, switch the heater off. Go
to Step 10.

9. If no hot air is emitted, turn the engine off for 10 seconds and the start
the engine and return to Step 7.


10. CAUTION: Correct installation of the Coolant
expansion tank cap can be obtained by tightening the cap
until an audible click is heard.

Continue to fill the coolant until the maximum level is
reached.









11. Switch the heater off.

12. Raise the engine speed to 2000 rpm for eight minutes.

13. Switch the engine off and allow to cool.

14. Visually check the engine and cooling system for signs of coolant
leakage.