ECU JAGUAR XJ6 1994 2.G Owners Manual

Body Components & Trim -
13.3.13 Console Glove Box Lid Hinge, Renew
SRO 76.25.20
. Open the console glove box lid.
Undo and remove the glove box lid checkarm to lid secur-
. Reposition the checkarm.
. Undo and remove the glove box lid to console securing
. Displace and remove the glove box lid assembly.
. Place the lid assembly to the front.
. Undo and remove the lid inner securing screws.
. Displace and remove the lid inner.
. Displace and remove the lid latch release lever.
Undo and remove the lid hinge securing screw.
Displace and remove the hinge.
Fit and align the new lid hinge.
. Fit and tighten the lid hinge securing screw.
Fit and align the lid latch release lever.
. Fit and fully seat the lid inner to the lid.
. Fit and tighten the inner lid securing screws.
. Fit and align the lid assembly to the console.
. Fit and tighten the lid to console securing screws.
. Align the lid checkarm to the lid.
. Fit and tighten the checkarm securing screw.
. Close the glove box lid.
ing
screw.
screws.
13.3.14 Cupholder Trim Panel, Renew
SRO 76.25.21
. Open the cupholder.
. Undo and remove the cupholder trim panel securing
screws.
. Displace and remove the trim panel assembly by releasing
the lower edge and then displacing upwards.
Carefully fit and fully seat the new trim panel.
. Ensure the panel is correctly seated to the base.
. Fit and tighten the trim panel securing screws.
. Close the cupholder.
X300 VSM 19 Issue 1 August 1994

Body Components & Trim d-!P
13.3.15 Cupholder, Renew
SRO 76.25.22
. Remove the cupholder trim panel, see sub-section 13.3.1 4.
. Displace and reposition the cupholder assembly from
base (cupholder remains captive by spring).
. Using a suitable hook, disconnectthespringfromthe base
and remove the cupholder.
. Disconnect the return spring from the cupholder.
. Place the cupholder aside.
9 Place the new cupholder to the front.
. Connect the return spring to the cupholder.
. Place the cupholder into position.
. Using a suitable hooktool, connect the return spring to the
. Reposition and fit the cupholder assembly to the base.
. Refit the cupholder trim panel.
base.
13.3.16
Cupholder Latch, Renew
SRO 76.25.23
. Remove the console glove box lid, see sub-section
Undo and remove the inner lid securing screws.
Displace and remove the inner lid.
. Open the cupholder.
. Undo and remove the cupholder latch securing screw.
. Displace and remove the latch assembly.
. Fit and align the new latch assembly to the lid.
. Fit and tighten the latch securing screw.
. Fit and align the lid inner to the lid.
. Fit and tighten the inner lid securing screws.
. Close the cupholder.
. Refit the the console glove box lid.
13.3.12.
issue 1 August 1994 20 X300 VSM

Body Components & Trim ~
issue 1 August 1994 X300 VSM 21
13.3.17 Fascia Board, Renew
SRO 76.46.01
. Remove
the battery cover and disconnect the battery.
Remove the drivers side and passenger side underscuttle
pads, see sub
-sections 13.3.19 and 13.3.20.
. Remove the drivers airbag module, see section 15.5.
Remove the steering wheel, section 10.
Remove the drivers side and passenger side fascia closing
. Remove the fascia center veneer panel, see subsection
Remove the fascia board for access, see subsection
. Disconnect the air conditioning differential potentiometer
Remove the differential potentiometer assembly.
. Displace and reposition the through panel connectors
from the fascia assembly.
. Displace the fascia vent motor / gearbox assemblies har- ness multi-plug from the mounting bracket.
. Disconnect and reposition the fascia harness to console
harness
multi-plug from the mounting bracket.
. Disconnect the BPU harness multi-plugs.
Remove the tiestraps securing the harness to the fascia.
. Reposition the fascia on a bench.
= Displace and reposition the solar sensor assembly from
Disconnect the solar sensor harness multi-plug.
Remove the solar sensor assembly.
= Undo and remove the defrost vents securing screws.
Displace and reposition the defrost vent assemblies.
. Disconnect the tweeter speaker harness multi-plugs.
. Remove the defrost vent assemblies.
. Displace the fascia harness grommet from the fascia.
. Route the harness through the aperture.
Remove the fascia harness assembly.
. Undo and remove passenger airbag deployment door to
fascia securing bolts ( one bolt is removed with the fascia).
. Displace and remove the deployment door assembly.
. Undo and remove the passenger airbag module to fascia
. Displace and remove the airbag module assembly.
. Undo and remove the airbag module I BPU mounting
bracket assembly to fascia securing nuts 1 bolts.
= Displace and remove the mounting bracket assembly.
. Retrieve the spacing washers.
. Displace and remove the side vent outlets from the fascia.
. Displace and remove the side vent ducts securing clips.
. Displace and remove the side vent ducts.
. Undo and remove the center vent flap assembly to fascia
. Displace and remove the center vent flap assembly.
Undo and remove fascia location bracket securing nuts.
Displace and remove the location bracket.
panels, see
sub
-sections 13.3.22 and 13.3.21.
13.3.23. 13.3.17.
harness multi
-plug.
the fascia.
securing bolts.
securing nuts.

Body Components & Trim -
. Undo and remove the defrost vents clip location bracket
9 Displace and remove the clip location brackets.
Remove the defrost vent spire clips from the fascia.
Place the fascia aside.
. Place a new fascia on the bench.
. Fit and fully seat the defrost vent spire clips.
. Fit and align the defrost vent clip location brackets.
Fit and tighten the location brackets securing screws.
. Fit and align the fascia location brackets to the fascia.
. Fit and align the location bracket securing nuts.
. Fit and align the center vent flap assembly.
. Fit and tighten the flap assembly securing nuts.
. Fit and align the side vent ducts to the fascia assembly.
. Fit and fully seat the side vent ducts securing clips.
Fit and fully seat the side vent outlets to the fascia.
Fit and align the airbag module/BPU mounting bracket as-
. Fit and tighten the airbag module/ BPU mounting bracket
. Fit and align the airbag module to the fascia.
. Fit and tighten the airbag module securing bolts.
. Fit and align the airbag deployment door assembly to the
. Fit but do not fully tighten the door securing bolts.
. Align the door assembly to the fascia.
. Finally tighten the door securing bolts.
. Position the harness. Route the harness speaker / solar
sensor multi-plugs through the aperture in the fascia.
. Fully seat the harness grommet to the fascia aperture.
. Route the tweeter speaker harnesses along the defrost
vent aperture.
. Place the defrost vent assemblies to the fascia.
. Connect the speaker harness multi-plugs to the speakers.
Reposition and fit the vent assemblies to the fascia.
. Fit and tighten the vent securing screws.
Place the solar sensor assembly to the fascia.
. Reconnect the solar sensor harness multi-plug.
. Fully seat the solar sensor assembly to the fascia.
. Reposition the fascia assembly on the bench.
. Secure the harness to the fascia assembly using tiestraps.
. Reconnect the BPU harness multi-plugs.
. Reposition and fit the fascia harness to console harness
. Reconnect the fascia vent motor/gearboxassemblies har-
securing screws.
sembly and align the spacers.
securing nuts
/ bolts.
fascia.
multi
-plug to the mounting bracket.
ness
multi-plug.
X300 VSM Issue 1 August 1994 22

~~ Body Components & Trim
e 13.3.18 Fascia 6oard - Remove
For Access And Refit
SRO 76.46.01/90
. Remove the battery cover. Disconnect the battery.
Remove the drivers side and passenger side underscuttle
. Remove the drivers airbag module, see section 15.5.
. Remove the steering wheel, section 10.
9 Remove the drivers side fascia closing panel, see sub-sec-
. Remove the passenger side fascia closing panel, see sub-
. Remove the fascia center veneer panel, see subsection
. Undo and remove the fascia tie bar securing nuts.
. Displace the tie bars.
. Undo and remove the instrument housing /fascia switch-
. Reposition the multi-plug mounting bracket.
. Disconnect the steering column control module multi-
. Disconnect the fascia switchpack harness multi-plugs.
. Displace and reposition the instrument pack for access.
. Disconnect the instrument pack harness multi-plugs.
. Remove the instrument pack / fascia switchpack assem-
. Disconnect the right hand fascia harness to cabin harness
. Disconnect the column switchgear and column motors
Disconnect the ignition switch harness multi-plug.
. Disconnect the exciter coil harness multi-plug.
. Disconnect the speaker tweeter harness multi-plug.
. Disconnect the speed control control module harness
. Undo and remove the fascia to center console securing
. Displace and remove the passenger side outlet duct.
. Disconnect the fascia harness to console harness multi-
9 Disconnect the let3 hand fascia harness to cabin harness
. Undo and remove the fascia ground eyelets to bodysecur-
. Displace and reposition the ground eyeletsfrom the stud.
. Displace and reposition the airbag control module from
Undo and remove the fascia assembly lower securing nut.
. Undo and remove the fascia outer body bracket to fascia
Carefully displace the fascia rearwards.
pads, see
sub
-sections 13.3.19 and 13.3.20.
tion 13.3.22.
section 13.3.21.
13.2.23.
pack securing screws.
0 plugs.
bly.
multi
-plug.
harness multi
-plug.
multi
-plug.
screws.
0 plugs.
multi
-plug.
ing nut.
the mounting bracket.
securing bolts.
m
0
X300 VSM Issue 1 August 1994 24

Body Components & Trim -
. From behind the fascia passenger side, disconnect the
passenger airbag harness multi-plug.
. With assistance, remove the fascia from the vehicle and
place on a suitably protected bench.
Place the fascia
in position in the vehicle with the center
location peg correctly engaged.
Reconnect the passenger airbag module harness multi-
Plug.
. Carefully fit and align the fascia to the mounting position.
. Fit and tighten the fascia to outer body brackets securing
bolts.
Fit and tighten the fascia assembly lower securing nut.
Reposition and
fit the airbag control module to the mount-
ing bracket.
Reposition and fit the fascia harness ground eyelets to the
ground stud.
Fit and tighten the ground eyelet securing
nut.
harness multi-plug. . Reconnect the left hand fascia harness to cabin housing
. Reconnect the fascia harness to console harness multi- plugs.
Fit and align the passenger side outlet duct.
. Fit and tighten the fascia to console securing screws.
. Reconnect the speed control harness multi-plug.
. Reconnect the speaker tweeter harness multi-plug.
. Reconnect the exciter coil harness multi-plug.
Reconnect the column switchgear and column motor har-
. Reconnect the right hand fascia harness to cabin harness
. Place the instrument pack / fascia switchpack in position.
. Reconnect the instrument pack harness multi-plugs.
. Reposition and fitthe instrument packassemblytothefas-
cia.
Reconnect the fascia switchpack harness multi-plugs.
Reconnect the steering column harness multi
-plugs.
. Reposition and fit the switchpack harness multi-plug mounting bracket.
ness
multi
-plugs.
multi-plug.
. Fit and tighten the instrument pack/ switchpack securing
bolts.
- Fit and align the fascia tie bars.
. Fit and tighten the tie bar securing nuts.
9 Refit the center veneer panel.
Refit the fascia closing panels.
. Refit the steering wheel.
. Refit the drivers airbag module.
. Refit the underscuttle pads.
. Reconnect the battery and refit the battery covers.
Issue 1 August 1994 X300 VSM 25

Body Components & Trim
13.3.19 Underscuttle Pad - Drivers Side, Remove For
Access And Refit
SRO 76.46.11/90
Motor the drivers seat fully rearwards.
Undo and remove the underscuttle pad securing screws (1
Using special tool JD 188 (2 Fig. I), displace securing clip.
Displace and reposition the underscuttle pad assembly (3
Disconnect the air conditioning aspirator multi-plug.
Remove the underscuttle pad.
Place the underscuttle pad assembly in position.
Connect the air conditioning aspirator multi-plug.
Reposition the underscuttle pad.
Secure the underscuttle pad with clip and align the secur-
Fit and tighten the underscuttle pad securing screws.
Motor the seat to the original position.
Fig.
1).
Fig 1).
ing screw
holes.
13.3.20 Underscuttle Pad - Passenger Side, Remove For
Access And Refit
SRO 76.46.15/90
Motor the passenger seat fully rearwards.
Undo and remove the underscuttle pad securing screws.
Using special tool JD 188, displace the securing clip.
Displace and remove the underscuttle pad.
Place the underscuttle pad assembly in position.
. Secure the underscuttle pad with clip and align the secur-
Fit and tighten the underscuttle pad securing screws.
Motor the seat to the original position.
ing screw holes. Fig.
1
X300 VSM Issue 1 August 1994 26

Body Components & Trim -
13.3.21 Fascia Closing Panel - Passenger Side, Renew
SRO 76.46.27
Remove for access the passenger side underscuttle pad,
see sub-section 13.3.20.
. Undo and remove the closing panel to fascia support
bracket fir-tree fixing (Fig. 1).
. Displace and remove the closing panel.
. Remove the draught welt.
. Place the panel to the front.
. Displace and remove the end panel securing clip.
. Place new closing panel to the front.
. Fit and fully seat the end panel securing clip.
Fit and fully seat the end panel to the vehicle.
. Fit and tighten the end panel to fascia support bracket clip.
Refit the underscuttle pad.
13.3.22 Fascia Closing Panel - Drivers Side, Renew
SRO 76.46.28
Remove for access the drivers side underscuttle pad, see
. Undo and remove the closing panel to fascia support
. Displace and remove the closing panel.
. Displace and remove the end panel securing clip.
= Fit and fully seat the end panel securing clip.
Fit and fully seat the end panel to the vehicle.
Fit and tighten the end panel to fascia support bracket se-
. Refit the underscuttle pad.
sub-section 13.2.19.
bracket securing
nut (Fig.1).
Place the panel to the front.
Place new closing panel to the front.
curing
nut.
Fig. 1
X300 VSM 27 Issue 1 August 1994
-

Body Components & Trim -
13.3.23 fascia Cenfer Veneer Panel, Renew
SRO 76.47.06
. Fit and align the special tool JD 202 to the center vent as-
. Displace and reposition the center vent assembly.
. Remove the special tool from the vent.
. Displace and remove the center vent assembly from the
. Place the center vent assembly on a bench covered with
. Remove and discard the veneer panel to center vent as-
. Displace and remove the veneer panel from the center
Fit and align the new veneer panel to the center vent.
. Fit and fully seat the veneer panel securing clips.
. Place the center vent assembly to the vehicle.
Fit and fully seat the vent assembly to differential control
. Fit and fully seat the center vent assembly to the fascia.
sembly.
See
Fig. 1.
variable differential control potentiometer.
a suitable cloth.
sembly securing clips.
vent.
potentiometer.
._-
Fig. 1
X300 VSM Issue 1 August 1994 28

Body Components & Trim
13.3.25 Console Ashtray Lid Veneer Panel, Renew
SRO 76.47.27
. Remove the console ashtray, see subsection 13.3.28 and
. Open the ashtray lid.
Fig 1.
Displace and remove the veneer panel securing spire
clips.
. Displace and remove the veneer panel.
Fit and seat the new veneer panel to ashtray lid,
. Fit the veneer panel securing spire clips.
. Close the ashtray.
. Refit the ashtray.
13.3.26 Console Ashtray Surround Veneer Panel, Renew
SRO 76.47.28
Remove the console ashtray, see sub-section 13.3.28 and Fig. 1.
. Displace and remove the surround veneer panel securing
spire clips.
. Open the ashtray.
9 Displace and remove the veneer panel from the ashtray.
. Fit and seat the new veneer panel to the ashtray
. Secure the veneer panel with spire clips.
. Close the ashtray.
13.3.27 Console Rear Extension Veneer Panel, Renew
SRO 76.47.30
. Remove the console rear extension finisher, see sub-sec- tion 13.3.5 and Fig. 2.
Reposition the front of the veneer panel upwards for ac- cess and displace the rear of the panel upwards to release.
Fit and seat the new veneer panel to the extension and en- sure that the rear pegs are fully seated.
. Refit the trim finisher. Fig.
1
Fig. 2
issue 1 August 1994 30 X300 VSM
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0
0
0