LAND ROVER FRELANDER 2 2006 Repair Manual

Publi s hed: 11-May-2011
Instrument Panel and Console - Instrument PanelI6 3.2L Petrol
Removal and Inst all ati on
Removal
Make t he SRS s ys t em s afe.
Refer t o: Supplement al Res t raint Sys tem (SRS) Depowering and
Repowering (501-20, General Procedures ).
1.
Remove t he winds hield wiper motor.
Refer t o: W i nds hield W i per Mot or (501-16 W ipers and W as hers ,
Removal and Ins tall ati on).
2.
Evacuate the A/C s ys tem.
Refer t o: Air Condi ti oning (A/C) Sys tem Recovery, Evacuati on and Charging (412-00 Cl imat e Control Sys t em - General Informat ion,
General Procedures).
3.
Remove both front door ass embl ies .
Refer t o: Front Door (501-03 Body Clos ures , Removal and
Inst all at ion).
4.
Remove both A-pil lar upper t ri m panels .
Refer t o: A-Pil lar Tri m Panel (501-05 Int erior Trim and
Ornament ati on, Removal and Ins tal lat ion).
5. Remove t he A-pi llar center t rim panels .
6.

Releas e t he forward edge of both scuff pl at e t ri m
panel s .
7.
Remove both cowl s ide t rim panels .
Refer t o: Cowl Si de Tri m Panel (501-05 Interior Tri m and
Ornament ati on, Removal and Ins tal lat ion).
8.
Remove t he LH front s eat .
Refer t o: Front Seat (501-10 Seati ng, Removal and Ins tal lati on).
9.
Remove t he transmis si on s elector lever.
Refer t o: Sel ect or Lever As sembl y (307-05 Aut omat ic
Trans mi ss ion/Transaxle Ext ernal Cont rol s , Removal and
Inst all at ion).
10. 11.
Remove both fl oor consol e ext ensi ons.
12.

13. CAUTION: Cover fiber opti c cabl e connectors
t o mi nimi ze dus t i ngress and avoid bendi ng the cables
i n a radi us of more than 30 mm.
13. Releas e t he eart h lead.
14. Releas e t he ins trument panel harnes s from t he
t rans mis s ion t unnel .
15. Remove t he auxi liary juncti on box acces s cover.
16.

17.
NOTE: LHD il lus trati on s hown, RHD is s imil ar.
Releas e t he ins trument panel wiring harnes s .
17. 18.
Remove both of t he center, l ower duct s from t he heater
housi ng.
19.

20.
Di sconnect t he drain tube from the heat er hous ing.
21. Di sconnect t he s teeri ng col umn l ower s haft from t he
s teering column.
22. Di sconnect t he ECM electrical connect ors .
23.

Remove t he ECM bracket as s embly.
24. Di sconnect t he A/C pipes from t he TXV.
25.
Clamp the hos es t o mi nimi ze coolant l os s . Rotat e t he outer ring count er-cl ockwi se and
dis connect the hos e. 26.
27.

Remove t he winds hield defros ter outer finis hers .
28.
Remove t he A-pi llar bolt covers . Prot ect t he s urroundi ng bodywork and remove
t he 2 s ide fixi ng bol ts . Remove t he 10 bolt s.
Remove t he 2 s crews .
Inst all prot ect ive covers t o i nt eri or trim.
W it h ass i st ance, remove the i nst rument panel.29.
Installation Inst all and t ighten t he M8 bol ts .
T orque: 24 Nm Inst all and t ighten t he M12 bol ts .
T orque: 40 Nm Inst all t he 2 s crews .
Remove prot ect ive t ape and covers.
Inst all t he bol t covers.1.
Inst all t he winds hield defros ter outer finis hers .
2.
Inst all t he heat er hous ing bol t.
3.
Inst all t he heat er core inl et and out let hos es .
4.

Remove t he cool ant hos e clamps .
5.
Connect t he A/C pipes t o the TXV and ti ght en t he M6 nut .
T orque: 10 Nm 6.
Inst all t he ECM bracket as s embly and ti ght en t he nut s .
T orque: 10 Nm 7.
Connect t he ECM elect rical connectors .
8.
9. W ARNING: Make sure t hat a new bolt i s ins tal led.
Connect t he s teeri ng col umn l ower s haft and t ight en the bol t.
T orque: 25 Nm 9.
Connect t he drain tube t o t he heater hous i ng.
10.
Secure t he redundant el ect ri c boos t er heater el ect ri cal connector.
11.
Inst all t he cent er, lower ducts t o t he heater hous i ng.
12.
Inst all t he NVH pad.
13.
Inst all t he ins trument panel wiring harnes s .
14.
Inst all t he auxi liary juncti on box acces s cover.
15.
Secure t he ins trument panel harnes s to the trans mi ss i on tunnel.
16.
Secure and t ighten the eart h l ead.
T orque: 10 Nm 17.
Connect t he body harnes s t o t he i ns t rument panel .
18.
Inst all t he fl oor consol e extens ions.
19.
Inst all t he s el ect or lever mount ing bracket.
20.
Inst all t he transmis si on s elector lever.
Refer t o: Sel ect or Lever As sembl y (307-05 Aut omat ic
Trans mi ss ion/Transaxle Ext ernal Cont rol s , Removal and
Inst all at ion).
21.
Inst all t he LH front s eat .
Refer t o: Front Seat (501-10 Seati ng, Removal and Ins tal lati on).
22.
Inst all both cowl s ide t rim panels .
Refer t o: Cowl Si de Tri m Panel (501-05 Interior Tri m and
Ornament ati on, Removal and Ins tal lat ion).
23.
Secure both scuff pl ate t rim panels .
24.
Inst all t he A-pi llar center t rim panels .
25.

Inst all both A-pil lar upper t ri m panels .
Refer t o: A-Pil lar Tri m Panel (501-05 Int erior Trim and
Ornament ati on, Removal and Ins tal lat ion).
26.
Inst all both front door ass embl ies .
Refer t o: Front Door (501-03 Body Clos ures , Removal and
Inst all at ion).
27.
Recharge the A/C sys tem.
Refer t o: Air Condi ti oning (A/C) Sys tem Recovery, Evacuati on and Charging (412-00 Cl imat e Control Sys t em - General Informat ion,
General Procedures).
28.
Inst all t he winds hield wiper motor.
Refer t o: W i nds hield W i per Mot or (501-16 W ipers and W as hers ,
Removal and Ins tall ati on).
29.
Connect t he batt ery ground cable.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -
General Informat ion, Specificati ons).
30.
Check and top-up the coolant.
31.

Publi s hed: 11-May-2011
Instrument Panel and Console - Instrument Panel Upper Section
Removal and Inst all ati on
Removal
Make t he SRS s ys t em s afe.1.
Remove both A-pil lar upper t ri m panels .
Refer t o: A-Pil lar Tri m Panel (501-05 Int erior Trim andOrnament ati on, Removal and Ins tal lat ion).
2.
Remove t he A-pi llar center t rim panels .3.
Releas e t he forward edge of both scuff pl at e t ri mpanel s .4.
Remove both cowl s ide t rim panels .
Refer t o: Cowl Si de Tri m Panel (501-05 Interior Tri m andOrnament ati on, Removal and Ins tal lat ion).
5.
Remove t he cl ocks pri ng.
Refer t o: Clocks pri ng (501-20B Supplement al Res t raint Sys tem,Removal and Ins tall ati on).
6.
Remove t he ins trument cl ust er.
Refer t o: Ins trument Clus ter (413-01 Ins t rument Clus t er, Removaland Inst all at ion).
7.