LAND ROVER FRELANDER 2 2006 Repair Manual

Publi s hed: 11-May-2011
Handles, Locks, Latches and Entry Systems - Exterior Rear Door Handle
Removal and Inst all ati on
Removal
• NOTE: If the ext erior handl e i s to be removed i n conjunct ion wi th addi ti onal door internal i tems , t hen it i s recommendedt hat t he s crew cover and ext erior handle be releas ed from t he i ns i de of the door, after removal of the door t ri m pad,regulat or and motor.
Releas e t he 2 cli ps .1.
To remove the ext erior rear door handl e, wit houtremoval of the door t ri m pad.2.
To remove the ext erior rear door handl e, after removalof t he door t ri m pad and regul ator.3.
Installation
To i nst all , revers e t he removal procedure.1.

Us e a lengt h of cord to hol d the lock lever agai ns ts pri ng pres sure, while engaging t he outs i de handl e.2.

Publi s hed: 11-May-2011
Handles, Locks, Latches and Entry Systems - Door Lock Cylinder
Removal and Inst all ati on
Removal
• NOTE: This procedure is for removal and i nst all ati on of the door lock cyl inder only. The ignit ion l ock and door lockcyl inders are repl aced i n s ets .
1.
2. NOTE: Remove the s crew s uffi ci entl y, only to releas et he component.2.
Installation
To i nst all , revers e t he removal procedure.1.

Publi s hed: 11-May-2011
Wipers and Washers -
C apacitiesItemCapacity (liters/pints/US quarts)
Windscreen washer reservoir:
W it h headl amp was h5.8/10.2/6.1W it hout headl amp was h3.1/5.5/3.3
General SpecificationItemSpecification
Front wi per mot orVal eo
Power washer pump makeKaut ex Text ronRain sens orBonded t o i nner s urface of t he wi nds creen behind t he int eri or mirror
Rear wiper mot orVal eo
Torque Specifications
DescriptionNMlb-ftFront wi per arms t o li nkage nut4533
Rear window wi per motor nuts107
Rear wiper arm t o mot or nut75W iper linkage t o body bol ts86
W as her res ervoir and pump as s embly t o body bolt s64
W as her res ervoir and pump as s embly t o bumper armat ure bol ts64W as her res ervoir fil ler neck s upport bolt43
W indshi el d wi per mot or bolt s107

Publi s hed: 11-May-2011
Wipers and Washers - Wipers and Washers
Des cript ion and Operat ion
COMPONENT LOCATION
ItemPart NumberDescription1-W i nds hiel d wiper mot or and linkage as sembl y
2-Automat ic Temperat ure Cont rol (ATC) module
3-Rain s ens or (if fit ted)4-Rear s creen wi per motor
5-Auxi li ary Junct ion Box (AJB)
6-Right Hand (RH) st eering col umn mult i-functi on s wit ch7-Ins t rument clus ter
8-Batt ery Junct ion Box (BJB)
9-Headl amp was her jets10-Headl amp was her pump
11-W i nds hiel d and rear s creen was her pump
12-Cent ral Junct ion Box (CJB)
OVERVIEW
W i nds hiel d wi per and was her operat ion is control led by the CJB i n res ponse to driver input and if fit ted, s ignals from t herai n s ens or. The front wi pers have 4 operat ional st ates :

Fli ck wipeInt ermit tent/Auto (vehicles wi thout/wit h rain s ens or fit t ed)Slow wipeFast wi pe.
The 'Aut o' funct ion requi res an i nput from t he rai n s ens or. The rain s ens or i s mounted on the inner s urface of thewinds hield and trans mi ts an infra-red s ignal to det ermine t he amount of wat er on the out er surface of t he winds hi eld. Avalue i s then t rans mi tt ed to the CJB over the Local Int erconnect Network (LIN) bus .
The CJB als o control s operat ion of t he headlamp was h functi on. For more informat ion, refer t o 'Headl amp W as hers ' bel ow.
The rear s creen wi per s yst em operat es i ndependent ly of t he winds hield wiper s ys t em and i s cont rol led by t he CJB onreceipt of LIN bus mes sages from the RH s teeri ng col umn mul ti -funct ion s wi tch.
• NOTE: The wi nds hield and rear s creen was hers uti li ze the s ame pump meaning only 1 was h functi on, ei ther front or rear,can be performed at any one t ime.
WINDSHIELD WIPER MOTOR
ItemPart NumberDescription1-Motor
2-Electrical connect or
The winds hield wiper mot or drives a gear wheel via a worm drive at tached to the mot or s pi ndl e. The gear wheel has acent ral s pigot which provi des t he at tachment poi nt for the motor crank. The motor crank at taches direct ly t o t he wiperli nkage l ink rods and is s ecured by a si ngl e nut. The mot or ass embl y and wiper li nkage are a s i ngl e component and mus tbe removed or repl aced as such.For addit ional informat ion, refer t o: W i nds hiel d W i per Mot or (501-16 W ipers and W as hers , Removal and Inst all at ion).
The mot or as s embly i s connected t o t he vehicle harnes s by a 4 pin el ect ri cal connector. The electrical connect or provi des 2batt ery volt age feeds from the BJB, a wi per park feed from t he CJB, and a ground path for the mot or ass embly.
WINDSHIELD WIPER LINKAGE

ItemPart NumberDescription
1-RH crank2-RH l ink rod
3-W i nds hiel d wiper mot or
4-Left Hand (LH) l ink rod5-LH pivot as sembl y
6-LH crank
7-Main tube8-RH pi vot housi ng
The winds hield wiper li nkage compri s es a main tube wi th a pivot housi ng at each end. The winds hield wiper mot or i smounted centrall y on t he main tube and acts di rectl y on a pai r of l ink rods . The l ink rods convert t he rot ary mot ion of t hemot or i nto a li near, reciprocati ng mot ion.
The li nk rods are connected t o t he mai n tube vi a a crank at each end. The cranks convert the linear, reci procat ing moti onof the link rods int o a rotary, reci procat ing moti on of the pi vot s . Thi s t ransl ates t o a reciprocati ng mot ion of t he wiperblades acros s the windshi eld.
The winds hield wiper li nkage and mot or ass embly are a si ngle component and mus t be removed or replaced as s uch.For addit ional informat ion, refer t o: W i nds hiel d W i per Mot or (501-16 W ipers and W as hers , Removal and Inst all at ion).
RAIN SENSOR

The rai n s ens or is locat ed behind t he int eri or mirror t rim casi ng and s it s in a bracket which is bonded t o t he inner surfaceof the windshi eld. The s ens or cont ains a number of transmit ter and receiver diodes which emi t and receive infrared li ght .By comparing the recei ved light s ignal agai ns t t he known transmit ted l ight s ignal, the rai n s ens or can det ermine t heamount of wat er on t he out er s urface of t he winds hield.
• NOTE: A = Clean and dry winds hield; B = W et and di rt y wi nds hiel d
ItemPart NumberDescription
1-W inds hield out er surface2-Opt ical element
3-Transmit ter diodes (100% li ght trans mi tt ed)
4-Rai n s ens or5-Receiver diodes (100% li ght recei ved)
6-W ater dropl et s /fil m
7-Receiver diodes (l ess than 100% light received)8-Los t li ght
• NOTE: The rai n s ensor als o contai ns a li ght sens or. The l ight sens or is us ed t o cont rol operat ion of t he aut omat icheadl amps functi on.For addit ional informat ion, refer t o: Ext eri or Li ght ing (417-01 Ext erior Light ing, Descri pti on and Operat ion).

The rai n s ens or is connect ed t o t he vehi cl e harnes s by a 3 pi n elect rical connector. The el ect ri cal connector provi des apower feed from the CJB, a LIN bus connecti on to the CJB and a ground pat h.
REAR SCREEN WIPER MOTOR
ItemPart NumberDescription
1-Motor2-Spindle
3-Electrical connect or
The s ingle speed rear s creen wi per mot or is mount ed on t he inner s urface of t he li ftgat e and i s s ecured by 3 bolt s . Rubberbushes i sol ate t he mot or ass embly from t he body to hel p reduce t he transmis si on of mot or operat ing nois e to t he l iftgate.The mot or i s l ocated on a worm drive mechani s m, which converts t he rot ary moti on of the motor output s pindle i nto therequired arc for the rear wiper blade.
A 3 pin el ect ri cal connector is used t o connect t he rear s creen wiper mot or to the vehicle harnes s . The electrical connect orprovides a power feed to the mot or from t he AJB, a wiper park feed from the CJB, and a ground path.
The AJB cont ains t he rear s creen wiper rel ay. O perati on of the relay i s cont roll ed by t he CJB, whi ch provides feed andground paths according t o l ogi c cont ained wi thin it s s oft ware.
CONTROL DIAGRAM
• NOTE: A = Hardwi red; N = Medium s peed CAN bus ; O = LIN bus

ItemPart NumberDescription
1-Bat t ery2-Rai n s ensor
3-RH s teering column mult i-funct ion swi tch
4-ATC module5-Ins trument cl ust er
6-W i nds hield and rear s creen was her pump
7-AJB8-Rear s creen wi per mot or
9-W i nds hield wiper mot or
10-Headl amp was her pump11-CJB