LAND ROVER FRELANDER 2 2006 Repair Manual

SECOND ROW SAFETY BELTS
The ret ractor of each out board s econd row safet y belt i s at tached to the body immediatel y behi nd t he D pi llar. Thewebbing runs from t he ret ractor, through an upper mounti ng on t he D pi llar, to an anchor poi nt at the front of t he rel at edwheel arch.
The ret ractor for the center s econd row s afet y belt i s ins tal led i n t he top of t he seat back. The webbi ng runs from theret ractor, over t he t op of the s eat, t o an anchor point at t he base of the s eat frame.
The buckles for the second row s afety bel ts are at tached to the related seat frame.

Publi s hed: 21-Nov-2011
Safety Belt System - Safety Belt System
Diagnosi s and Tes ti ng
Principle of Operation
For a detail ed descripti on of the safet y belt s ys tem and operati on, refer t o t he relevant des cri pti on and operati on s ect ionof the workshop manual REFER to: Safet y Belt Sys tem (501-20A Safety Bel t Sys t em, Des cri pti on and Operati on).
Safety Information
• W ARNINGS:
To avoid accidental depl oyment t he back-up power supply must be depl et ed before begi nning any work on the SRSs ys t em or i ts component s . Fai lure to foll ow t his i nst ruct ion may res ul t in pers onal injury
Do not us e a mult imet er to probe an SRS module. It is pos s ible for the power from the mult imet er bat tery t o triggert he act ivati on of the modul e. Fai lure to foll ow t his i ns t ructi on may resul t in personal injury
• NOTE: Do not t o us e a cell ul ar phone or t o have a cell ul ar phone i n clos e proximity when worki ng on the SRS sys t em orcomponents
Power supply deplet ion
Before begi nni ng any work on the SRS sys tem or rel at ed component s:
1. Remove the i gnit ion key1.
2. Dis connect the bat tery leads , ground fi rs t2.
3. W ait 2 mi nut es for t he power ci rcuit t o dis charge3.
There are comprehens i ve ins truct ions on t he correct procedures for SRS s ys tem repairs , refer t o t he rel evant s ect ion of t heworks hop manual
Inspection and Verification
CAUTION: Di agnos is by s ubs ti tut ion from a donor vehicle is NO T acceptabl e. Subs ti tut ion of cont rol modules doesnot guarant ee confirmat ion of a faul t and may al so caus e addit ional fault s in the vehicle bei ng checked and/or the donorvehi cl e
• NOTE: Check and recti fy bas ic faul ts before beginni ng diagnos t ic rout ines i ncl udi ng pinpoint t es t s
1. Verify t he cus t omer concern by operat ing t he s afet y belt1.
2. Vis ually ins pect for obvious s igns of mechani cal or electrical damage2.
Visual InspectionMechanicalElectrical
Check for t he ins tal lati on of non-s tandard acces s ori es which may affect orobs truct t he functi on of the safet y belt s ys temFrayed or damaged webbi ngMi ss i ng or damaged but ton s t opPret ensi oner(s ) Buckl es/Stal ks
FusesW iri ng harnes s faultCorrect engagement ofelectrical connect orsLoose or corroded connect ionsW arning l amp bulb(s)Impact s ens or(s )Buckl e s ens or(s )Pret ensi oner(s )Belt t ensi on s ens or(s )Res traints cont rol module
3. If an obvious cause for an obs erved or report ed concern is found, correct t he caus e (if pos s ible) beforeproceeding t o t he next s t ep3.
4. If t he caus e is not vis ually evi dent , carry out t he t es t met hods des cri bed bel ow, alternat ively check fordi agnos ti c troubl e codes and refer t o t he rel evant diagnost ic troubl e code index4.
For a compl ete lis t of all di agnos ti c troubl e codes that coul d be l ogged on t his vehicle, pleas e refer to s ect ion 100-00.REFER to: Di agnos ti c Trouble Code (DTC) Index - DTC: Res trai nts Cont rol Module (RCM) (100-00 General Informati on,Des cript ion and Operat ion).
Symptom Chart for Safety Belt Rows 1, 2 and 3
SymptomPossible CausesActionSafet y belt jammed -W ebbing ti ghtBackl ock effect-in act ion (webbing ret ract ed qui ckl yand came t o s udden st op)Safet y belt ret ract or not i ns t alled correctl yRear cent re bel t onl y. Mini-but t on (webbing travell imi t st op) mis s ing and seat s quab has been moved
GO t o Pi npoint Tes t A.GO t o Pi npoint Tes t F.GO t o Pi npoint Tes t H.See the aut omati c lockingret ractor des cript ion below

SymptomPossible CausesAction
caus i ng ti ght fitAutomat ic locki ng ret ractor acti vat ed (cl icki ng –duri ng ret racti on only)
Seat squab wi ll notfol d/jammed• NOTE: Rear cent re bel t onl y
Mi ni -but ton (webbing t ravel limit s t op) mis si ng ands eat squab has been moved caus ing excess i vet ens i on
GO t o Pi npoint Tes t H.
Safet y belt jammed -W ebbing looseSafet y belt webbing t rapped in s eatSafet y belt ret ract or webbing gui de loos eTwis t i n webbingInterference in webbi ng rout ingD-loop not rot ati ng correctl y
GO t o Pi npoint Tes t B.GO t o Pi npoint Tes t C.GO t o Pi npoint Tes t D.GO t o Pi npoint Tes t E.GO t o Pi npoint Tes t G.
Safet y belt -Intermit tent jammingSafet y belt ret ract or not i ns t alled correctl yGO t o Pi npoint Tes t F.
Safet y belt - Slowret ract ionSafet y belt ret ract or webbing gui de loos eTwis t i n s afet y bel t webbingInterference in webbi ng rout ingSafet y belt ret ract or not i ns t alled correctl yD-loop not rot ati ng correctl yForeign object /debri s
GO t o Pi npoint Tes t C.GO t o Pi npoint Tes t D.GO t o Pi npoint Tes t E.GO t o Pi npoint Tes t F.GO t o Pi npoint Tes t G.GO t o Pi npoint Tes t E.
Safet y belt - Notret ract ingSafet y belt ret ract or webbing gui de loos eTwis t i n s afet y bel t webbingD-loop not rot ati ng correctl yInterference in webbi ng rout ingForeign object /debri s
GO t o Pi npoint Tes t C.GO t o Pi npoint Tes t D.GO t o Pi npoint Tes t G.GO t o Pi npoint Tes t E.GO t o Pi npoint Tes t E.
Safet y Belt - Notextract ingBackl ock effect-in act ion (webbing ret ract ed qui ckl yand came t o s udden st op)Safet y belt ret ract or not i ns t alled correctl ySafet y belt ret ract or webbing gui de loos eTwis t i n s afet y bel t webbingD-loop not rot ati ng correctl yInterference in webbi ng rout ingForeign object /debri sAutomat ic locki ng ret ractor acti vat ed (cl icki ng –duri ng ret racti on only)
GO t o Pi npoint Tes t A.GO t o Pi npoint Tes t F.GO t o Pi npoint Tes t C.GO t o Pi npoint Tes t D.GO t o Pi npoint Tes t G.GO t o Pi npoint Tes t E.GO t o Pi npoint Tes t E.See the aut omati c lockingret ractor des cript ion below
Safet y belt - Nois yduri ng operati onAutomat ic locki ng ret ractor acti vat ed (cl icki ng–duringret ract ion only)Interference in webbi ng rout ing (rubbing)
GO t o Pi npoint Tes t B.GO t o Pi npoint Tes t E.
Safet y belt buckl e - Notl at chi ng / jammedForeign object /debri s
CAUTION: Do not ins ert anyobject s or t ool s int o t he buckle head
GO t o Pi npoint Tes t I.
Inertia Reel Safety Belts
The vehi cl e i s equi pped wit h (two row one), (t hree row t wo), and (two row three (s even s eat versi ons onl y)) i nerti a reels afety bel ts
Thes e safet y belt s are "dual sensitive" which means t hat t hey have:
Car sense system - A vehicle motion sensor, w hich locks the safety belt webbing under braking, cornering, onsteep hills and in adverse camber conditions, when parked on a steep incline or driveway or two w heels on ahigh curbWebb sense system - A w ebbing motion sensor, w hich locks when the safety belt w ebbing is extractedsuddenly
The s afety bel ts in t he fol lowi ng pos i ti ons are equipped wit h an aut omati c locking ret ract or funct ion:
CarlineMarketSeat positionAutomatic Locking Retractor InstalledFrom Model Year
Defender (L316)AllAl lNo2007
Di scovery / Range Rover Sport (L319/L320)AllDriverNo2008Di scovery / Range Rover Sport (L319/L320)USPas sengerY es2005
Di scovery / Range Rover Sport (L319/L320)AllDriverNo2005
Di scovery / Range Rover Sport (L319/L320)ROWPas sengerNo2005Di scovery (L319)AllRow 2Y es2005
Di scovery (L319)AllRow 3Y es2005
Range Rover Sport (L320)AllRow 2Y es2006Freelander (L359)AllDriverNo2007
Freelander (L359)ROWPas sengerNo2007
Freelander (L359)USPas sengerY es2007Freelander (L359)ROWRow 2No2007
Freelander (L359)USRow 2Y es2007

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CarlineMarketSeat positionAutomatic Locking Retractor InstalledFrom Model Year
Range Rover Evoque (L358)AllDriverNo2011
Range Rover Evoque (L358)ROWPas sengerNo2011Range Rover Evoque (L358)USPas sengerY es2011
Range Rover Evoque (L358)ROWRow 2No2011
Range Rover Evoque (L358)USRow 2Y es2011Range Rover (L322)AllDriverNo2003
Range Rover (L322)ROWPas sengerNo2003
Range Rover (L322)USPas sengerY es2003Range Rover (L322)ROWRow 2No2003
Range Rover (L322)USRow 2Y es2003
The automatic locking retractor function is a feature t o s ecure a child s eat or heavy load t o t he seat
ActivationDeactivation• NOTE: W hen aut omati c locking retract or is acti vat ed, no further webbi ngcan be drawn from t he s afet y bel t ret ractor, pri or t o di sengagement of t heautomat ic l ocki ng. This can be mis t aken as a jammed safety bel t ret ractor
Acti vat ed by t otal ext ract ion of t he webbi ng
Aut omat ic l ocking retract or is deacti vat ed byallowi ng the webbi ng to ret ract unt il t hecl icking s t ops (clos e t o park pos it ion)
W hen act ivated t he automat ic l ocki ng ret ractor is identi fi ed by a cli ckingnois e duri ng webbing retract ionW hen deact ivated the aut omati c locki ngret ractor s afet y bel t changes s tat e, from astatic s afet y belt t o an automatic s afety bel t
Safety Belt Locking Test
W i th the vehicle st ati onary and on l evel ground t ake fi rm hold of t he s afety bel t webbi ng (on the t ongue si de of the uppers afety bel t anchor) and wit hdraw s harply, the retractor should lock. Preventi ng further webbi ng rel eas e (repeat this test3 times). Any s afety bel t ret ractor whi ch fail s t o lock must not be used and a new safety belt must be installed.
DTC Index
For a li st of di agnos ti c troubl e codes that coul d be l ogged on t his vehicle, pl eas e refer t o Sect ion 100-00 or for removaland ins t al lat ion/des cript ion and operat ion s ee Secti on 501-20
Diagnostic Guide Inertia Reel Safety Belts
PINPOINT TEST A : BACKLOCK
T ESTCONDIT IONSDET AILS/RESULT S/ACT IONS
A1: BACKLOCK
Vi suall y i ns pect the condi ti on of the sus pect s afet y belt
Draw a maxi mum of 20mm of t he webbi ng from t he s afet y belt ret ract or wit h moderat e force. Thenrelease the webbi ng
Check for correct operat ion t wice
Does t he webbi ng move freely t hen ret ract correct ly?YesNo furt her act ion requi redNoFor fi rs t row s afet y bel t GO to Pi npoi nt Tes t C. For second and thi rd row s afet y belt s GO toPi npoint Tes t B.
PINPOINT TEST B : WEBBING-TRAPPED IN SEAT
T ESTCONDIT IONSDET AILS/RESULT S/ACT IONS
B1: WEBBING-T RAPPED IN SEAT
Vis ual ly i nspect the condit ion of t he s uspect safety bel t
Li ft t he s eat bas e or release the s eat backres t as requi red
Free t he trapped webbi ng, all ow t he webbing t o ret ract Note: If the automatic locking retractor isactivated, allow the w ebbing to retract until the clicking stops
Check for correct operat ion twice
Does t he webbing move freel y then retract correct ly?YesNo further acti on requiredNoGO t o Pinpoint Tes t C.
PINPOINT TEST C : SAFETY BELT RETRACTOR-WEBBING G UIDE LOOSE
T ESTCO NDIT IONSDET AILS/RESULT S/ACT IONS
C1: SAFET Y BELT RET RACT OR -WEBBING GUIDE LOOSE
Refer to 501-20 removal and ins t al lat ion s ect ion of t he works hop manual, remove any trim panel srequired to expos e t he D l oop (anchor point ) and s afety bel t ret ractor
Check t he webbing i s not trapped or t wis t ed and is centrall y located on t he s afet y belt ret ract ors pi ndl e
Att empt to wit hdraw t he webbing from t he safety bel t ret ractor NOT E: If the safety belt webbing isjammed, the automatic locking retractor could be engaged
To rel eas e t he automat ic locki ng ret ractor, manual ly wi nd t he webbi ng onto t he s pindle unt il t heaut omat ic l ocking retract or deacti vat es (cl icking s t ops )Ful ly ext ract webbi ng

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Confirm webbi ng gui de locati on is correct , Confirm t he fixing l ugs are correct ly locat ed i n theret ractor frame
All ow webbing t o ret ract
Check for correct operati on tw ice
Does the webbing move freel y t hen retract correctl y?YesRefer to the 501-20 removal and ins tal lati on s ect ion of t he works hop manual , rei ns t all any trimpanel s, ens ure t here are no obs truct ions and t he webbing does not cat ch or rub. No further acti onrequiredNoGO t o Pi npoint Tes t D.
PINPOINT TEST D : TWIST IN WEBBING
T ESTCO NDIT IONSDET AILS/RESULT S/ACT IONS
D1: T WIST IN WEBBINGRefer to s ect ion 501-20 removal and i nst all at ion secti on of the works hop manual , remove any t rimpanel s required to expos e t he D l oop (anchor point )Twis t t he webbi ng back t he correct way i n t he loop
Pas s t he t wis t t hrough the pi ll ar loop or escutcheon as required
Check for correct operati on tw ice
Does the webbing move freel y t hen retract correctl y?YesRefer to the 501-20 removal and ins tal lati on s ect ion of t he works hop manual , rei ns t all any trimpanel s, ens ure t here are no obs truct ions and t he webbing does not cat ch or rub. No further acti onrequiredNoGO t o Pi npoint Tes t E.
PINPOINT TEST E : INTERFERENCE-WEBBING ROUTING
T ESTCO NDIT IONSDET AILS/RESULT S/ACT IONS
E1: INT ERFERENCE-WEBBING ROUT ING
Refer to the 501-20 removal and ins tal lati on s ect ion of t he works hop manual , remove any t ri mpanel s required to expos e t he D l oop (anchor point )
Remove obs t ructi ons and forei gn objects ens ure t he webbing does not cat ch or rub
Confirm the s afet y belt does not cont act t he wiring harnes s
Check for correct operati on tw ice
Does the webbing move freel y t hen retract correctl y?YesRefer to the 501-20 removal and ins tal lati on s ect ion of t he works hop manual , rei ns t all any trimpanel s, ens ure t here are no obs truct ions and t he webbing does not cat ch or rub. No further acti onrequiredNoGO t o Pi npoint Tes t F.
PINPOINT TEST F : SAFETY BELT RETRACTOR-INCORRECT INSTALLATION
T ESTCONDIT IONSDET AILS/RESULT S/ACT IO NS
F1: SAFET Y BELT RET RACT OR-INCORRECT INST ALLAT IO N
Refer t o the 501-20 removal and ins tal lati on s ect ion of t he works hop manual, remove any t ri mpanel s required t o expos e t he D l oop (anchor poi nt ) and t he s afety bel t ret ractor
Refer t o the 501-20 removal and ins tal lati on s ect ion of t he works hop manual, correctly reins tall t hes afety bel t ret ractor ens ure t hat the l ocat ing "T bar" and "anti rot ati on pins " are correctl y located
Check for correct operati on tw ice
Does the webbing move freel y t hen ret ract correctl y?YesRefer t o the 501-20 removal and ins tal lati on s ect ion of t he works hop manual, rei nst all any t rimpanel s, ens ure t here are no obs truct ions and t he webbing does not cat ch or rub. No furt her acti onrequiredNoRepl ace as required. Refer t o t he warranty pol icy and procedures manual , or det ermine i f any priorapproval programme i s in operati on, prior to the ins tall ati on of a new module/component
PINPOINT TEST G : D-LOOP NOT ROTATING CORRECTLY
T ESTCONDIT IONSDET AILS/RESULT S/ACT IO NS
G1: D-LOOP NO T ROT AT ING CORRECT LYRefer t o the 501-20 removal and ins tal lati on s ect ion of t he works hop manual, remove any t ri mpanel s required t o expos e t he D l oop (anchor poi nt ) and t he s afety bel t ret ractorEnsure t here are no obst ructi ons and the webbi ng does not catch or rub, t he D loop (anchor poi nt )rot ates correct ly and if ins t al led t he confirm the height adjus t er operat es correctly
Check for correct operati on tw ice
Does the webbing move freel y t hen ret ract correctl y?YesRefer t o the 501-20 removal and ins tal lati on s ect ion of t he works hop manual, rei nst all any t rimpanel s, ens ure t here are no obs truct ions and t he webbing does not cat ch or rub. No furt her acti onrequiredNo

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Repl ace as required. Refer t o t he warranty pol icy and procedures manual , or det ermine i f any priorapproval programme i s in operati on, prior to the ins tall ati on of a new module/component
PINPOINT TEST H : MINI BUTTON-MISSING/DAMAGED
T ESTCONDIT IONSDET AILS/R ESULT S/ACT IONS
H1: MINI BUT T ON-MISSING/DAMAGED
• NOTE: This tes t appl ies t o t he rear cent re s afety bel t ret ractor ins t al led i n t he seat back
Refer to t he 501-20 removal and i nst all at ion secti on of the works hop manual , remove t he s eatcus hion and t he plas ti c escut cheon at t he top of t he s eat back (where t he webbing exit s t o expos et he l ower anchor fixing poi nt of t he center s afety bel t)Remove t he l ower anchorage of the s afet y belt
W it h t he s eat back correct ly l atched, al low up to 20mm webbing t o retract , then extract the webbing
Is t he mi ni -but ton (webbing t ravel limit s t op) correct ly ins tall ed t o the webbi ng and in good condit ion?YesFeed t he mi ni -but ton back t hrough the pl ast ic es cutcheon if requi red. Correct ly reins tall t hees cutcheon to the s eat back, ext ract t he webbi ng t hen al low to ret ract, ens ure t he mi ni -but toncomes t o rest out si de t he escutcheon s topNoReplace as requi red. Refer t o t he warrant y poli cy and procedures manual, or det ermi ne if any pri orapproval programme is in operat ion, pri or t o t he i ns t allat ion of a new module/component
PINPOINT TEST I : SAFETY BELT BUCKLE-NOT LATCHING /JAMMED
T ESTCONDIT IONSDET AILS/R ESULT S/ACT IONS
I1: SAFET Y BELT BUCKLE-NO T LAT CHING/JAMMED
CAUTION: Do not i nsert any object s or t ool s int o t he buckle head
Vi sual ly i ns pect the buckl e head for evidence of damage. If damaged replace as required
Depres s t he buckl e rel eas e (red but t on) and (Using a torch) carry out vi sual ins pect ion for anyevidence of debris /materi al or forei gn object s i n t he buckle head
If required remove the pret ensi oner from t he vehi cl e. Remove t he s eat. Remove t he pret ens ionerfrom t he seat frame
Do not insert any objects or tools buckle head W it h t he buckle removed invert and at tempt t os hake out any debris
At tempt t o l atch t he t ongue i n t he buckle
Does t he s eat belt buckle operat e correct lyYesRei ns t all any components , no furt her acti on requiredNoReplace t he pret ens i oner, Refer to secti on 501 20

Publi s hed: 11-May-2011
Safety Belt System - Front Safety Belt Retractor
Removal and Inst all ati on
Removal
• NOTE: Removal s t eps in t his procedure may cont ain i nst all ati on det ail s.
Make t he SRS s ys t em s afe.
Refer t o: Supplement al Res t raint Sys tem (SRS) Depowering and
Repowering (501-20, General Procedures ).
1.
Remove t he B-pi llar upper trim panel .
Refer t o: B-Pil lar Upper Trim Panel (501-05 Interior Tri m and
Ornament ati on, Removal and Ins tal lat ion).
2. 3. W ARNING: Make sure t hat a new bolt i s
i ns t alled.
T orque: 40 Nm 3.
Installation To i nst all , revers e t he removal procedure.
1.

Publi s hed: 11-May-2011
Safety Belt System - Rear Safety Belt Retractor
Removal and Inst all ati on
Removal
Remove t he rear quart er t ri m panel.
Refer t o: Rear Quarter Tri m Panel (501-05 Int erior Tri m and
Ornament ati on, Removal and Ins tal lat ion).
1.
Remove t he C-pi llar upper trim panel .
Refer t o: C-Pil lar Tri m Panel (501-05 Int erior Trim and
Ornament ati on, Removal and Ins tal lat ion).
2. T orque:
40 Nm 3.
Installation To i nst all , revers e t he removal procedure.
1.

Publi s hed: 11-May-2011
Safety Belt System - Rear Center Safety Belt Retractor
Removal and Inst all ati on
Removal
• NOTE: This procedure invol ves the removal and i nst all at ion of bot h rear s eat backres ts and the LH rear s eat backrestcover and pad as sembl y. Al l not es and caut ions mus t be foll owed st ri ctl y to avoi d any chance of NVH or fai lure of the rears eat backres ts .
1.
2.

Releas e t he RH rear s eat backres t outer pivot pinbus hi ng.3.
Us ing a s crewdriver, releas e t he out er pivot pin bus hingl ocking arm.4.
5. CAUTION: The l eft-hand rear s eat backres ti nner pivot pin has radial grooves . W hen removing t heRH backres t from t he LH backres t take care not t odamage t he RH backrest i nner pi vot bus hing.
Releas e t he RH rear s eat backres t outer pivotpin bus hing from t he mounti ng bracket .Releas e t he RH rear s eat backres t from the LHrear s eat backres t .
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