LEXUS SC400 1991 Service Repair Manual

Luggage Compartment Door
COMPONENTS
±
BODY Luggage Compartment (Luggage Compartment Door)BO±75
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COMPONENTS (Cont'd)
REMOVAL OF LUGGAGE
COMPARTMENT DOOR
1. REMOVE FOLLOWING PARTS:(See steps 1 to 7 on pages BO±78 to 79)
(a) Floor mat
(b) Door striker cover
(c) Trim rear cover
(d) RH and LH side covers
(e) Trim front cover
(f) Door trim
2. REMOVE LUGGAGE COMPARTMENT DOOR Remove four bolts and the door.
REPLACEMENT OF LUGGAGE
COMPARTMENT DOOR HINGE
(See page BO±76)
1. REMOVE FOLLOWING PARTS: (a) Rear seat cushion and back (See steps 1 to 2 on pageBO±66 )
(b) Roof side inner garnish (See step 8 on page BO±124)
(c) Package tray trim (See step 9 on page BO±124)
2. REMOVE LUGGAGE COMPARTMENT DOOR HINGE (a) Remove the hinge pin.
BO±76
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BODY Luggage Compartment (Luggage Compartment Door)
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(b) Remove the clip, loosen the bolt disconnect the doorsupport.
(c) Remove the door support.
3. IF NECESSARY, REPLACE DOOR SUPPORT (See step 3 on page BO±23)
INSTALLATION OF LUGGAGE
COMPARTMENT DOOR
(See page BO±76)
INSTALL LUGGAGE COMPARTMENT DOOR PARTS BY FOL-
LOWING REMOVAL SEQUENCE IN REVERSE
DISASSEMBLY OF LUGGAGE
COMPARTMENT DOOR
(See page BO±76)
1. REMOVE LOCK STRIKER Remove two bolts and the striker.
2. REMOVE CUSHION
3. REMOVE NAME PLATE AND EMBLEM (See page BO±94)
ASSEMBLY OF LUGGAGE
COMPARTMENT DOOR
(See page BO±76)
ASSEMBLE THE LUGGAGE COMPARTMENT DOOR PARTS
BY FOLLOWING DISASSEMBLY SEQUENCE IN REVERSE
±
BODY Luggage Compartment (Luggage Compartment Door)BO±77
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Trim and Weatherstrip
COMPONENTS
REMOVAL OF TRIM AND
WEATHERSTRIP
1. REMOVE FLOOR MAT
2. REMOVE DOOR STRIKER COVERPull up the cover and remove it.
BO±78
±
BODY Luggage Compartment (Trim and W eatherstrip)
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3. REMOVE TRIM REAR COVER(a) Using a clip remover, remove six clips.
(b) Pull up the cover to remove it.
4. REMOVE TRIM FRONT COVER Remove two screws and the cover.
5. REMOVE LH SIDE COVER Using a clip remover, remove two clips and the cover.
6. REMOVE RH SIDE COVER (a) Push the plate through to the back of the cover.
(b) Using a clip remover, remove two clips and the cover.
7. REMOVE DOOR TRIM (a) Using a clip remover, remove sixteen clips.
(b) Pull the trim to remove it.
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BODY Luggage Compartment (Trim and W eatherstrip)BO±79
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8. REMOVE LUGGAGE COMPARTMENT DOOR(See step 2 on page BO±76)
9. REMOVE WEATHERSTRIP Pull out the weatherstrip by hand and remove it.
INSTALLATION OF TRIM AND
WEATHERSTRIP
(See page BO±78)
INSTALL TRIM AND WEA THERSTRIP PARTS BY FOLLOWING
REMOVAL SEQUENCE IN REVERSE
BO±80
±
BODY Luggage Compartment (Trim and W eatherstrip)
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MOON ROOF
Fitting Adjustments
(See page BO±83)
1. INSPECT SLIDING ROOF GLASS ALIGNMENT (a) Start the engine and check the operation time of thesliding roof.
Operation time: Approx. 5 secs.
(b) Check for abnormal noise or binding during operation.
(c) With th e slid in g ro o f fu lly clo se d , ch e ck fo r wa te rleakage.
(d) Check for a difference in level between the sliding roof weatherstrip and roof panel.
Front end: ±1 + 1 mm (±0.039 + 0.039 in.)
Rear end: 0
+ 1 mm (0 + 0.039 in.)
If the sliding roof does not operate:
(e) Remove the control switch cover.
(f) Remove the large screw inside.
NOTICE: Be careful not to lose the spring washer or
shim.
(g) Manually operate the moon roof by inserting a special crank±shaped screwdriver into the hole and turning the
drive shaft.
2. REMOVE SLIDING ROOF GARNISHES Before marking adjustments, remove the left and right sliding
roof garnishes.
HINT: After adjustment, reinstall the sliding roof gar-
nishes.
3. TO ADJUST LEVEL DIFFERENCE Adjust by increasing or decreasing the number of shims be-
tween the bracket and sliding roof.
4. TO ADJUST FORWARD OR REARWARD (a) Adjust by loosening the sliding roof installation nuts, andmove the sliding roof bracket forward and backward.
±
BODY Moon Roof (Fitting Adjustments)BO±81
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(b) When the front or rear alignment is not correct, removethe glass and adjust the drive rail.
(c) Using a screwdriver, slide the link forward or backward to align the two marks as shown.
(d) Slide the bracket to the forefront with your hand.
5. TO ADJUST RIGHT OR LEFT Adjust by loosening the sliding roof rear shoe installation
nuts, and move the sliding roof to the right and left.
6. TO ADJUST CLEARANCE (Difference in left and right clearance)
Adjust by l oosening the sliding roof installation nuts and read-
just the sliding roof to the proper position.
BO±82
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BODY Moon Roof (Fitting Adjustments)
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Sliding Roof
COMPONENTS
±
BODY Moon Roof (Sliding Roof)BO±83
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COMPONENTS (Cont'd)
BO±84±
BODY Moon Roof (Sliding Roof)
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