dış MITSUBISHI LANCER 2005 Workshop Manual

CONDENSER AND CONDENSER FAN MOTOR
HEATER, AIR CONDITIONER AND VENTILATION55-96
CONDENSER AND CONDENSER FAN MOTOR
REMOVAL AND INSTALLATIONM1552006700384
Pre-removal and Post-installation Operation
•Refrigerant draining and Refilling (Refer to Charging
P.55-70 and Discharging P.55-72).
•Air cleaner cover and air flow sensor assembly Removal
and Installation (Refer to GROUP 15, Air cleaner P.15-3).
AC304889
5, 6
A/C compressor oil:
SUN PAG 56-Pipe coupling
O ring
2
5
10
106
7
9
8
1034
1
NN
NAB
4.9 ± 0.9 N·m
Fan shroud assembly removal
steps
1. Fan shroud assembly
2. Fan
3. Fan motor
4. Fan shroudCondenser removal steps<<A>>5. Liquid pipe A connection
<<A>>6. Flexible discharge hose connection
>>A<<7. Condenser assembly
8. Clamp
9. Receiver
10. O ring

CONDENSER AND CONDENSER FAN MOTOR
HEATER, AIR CONDITIONER AND VENTILATION55-97
REMOVAL SERVICE POINT
<<A>> FLEXIBLE SUCTION HOSE AND
LIQUID PIPE A DISCONNECTION
CAUTION
As the compressor oil and receiver are highly
moisture absorbent, use a non-porous material
to plug the hose and nipples.
To prevent the entry of dust or other foreign bodies,
plug the dismantled hose and condenser assembly
nipples.
INSTALLATION SERVICE POINT
>>A<< CONDENSER INSTALLATION
When replacing the condenser, refill it with a
specified amount of compressor oil and install it. (to
the vehicle).
Compressor oil: SUN PAG 56
Quantity: 15 mL
INSPECTIONM1552014300961
CONDENSER FAN MOTOR CHECK
Check to be sure that the condenser fan motor
operates when battery voltage is applied to terminal
2 and terminal 1 earthed.
A304852
12

REFRIGERANT LINE
HEATER, AIR CONDITIONER AND VENTILATION55-98
REFRIGERANT LINE
REMOVAL AND INSTALLATION <L.H.D.>M1552006400402
Pre-removal and Post-installation Operation
•Refrigerant Draining and Refilling (Refer to P.55-70.)
•Air Cleaner Removal and Installation (Refer to GROUP
15, Air cleaner P.15-3.)
•Radiator Grille Removal and Installation (Refer to
GROUP 51, Front bumper P.51-2.)
AC304553
1
2
3
45
6
7
8N
N
N
N
N
8 8
8
8
High-pressure
side service valve
Low-pressure side
service valve
4.9 ± 0.9 N·m 13 ± 1 N·m
4.9 ± 0.9 N·m
12 ± 2 N·m
AB
6
A/C compressor oil: SUN PAG 56 -Pipe coupling
O-ringO-ring
1, 2, 3,
5, 6
Removal steps
<<A>>1. Dual pressure switch
<<A>>2. Liquid pipe A
<<A>>3. Flexible discharge hose
4. Expansion valve cover
<<A>> >>A<<5. Flexible suction hose
<<A>> >>A<<6. Liquid pipe B
7. Expansion valve cover
8. O ringRemoval steps (Continued)

REFRIGERANT LINE
HEATER, AIR CONDITIONER AND VENTILATION55-99
REMOVAL SERVICE POINT
<<A>> HOSE/PIPE DISCONNECTION
CAUTION
As the compressor oil and receiver are highly
moisture absorbent, use a non-porous material
to plug the hose and nipples.
To prevent the entry of other foreign bodies, plug the
condenser, compressor, and expansion valve
nipples.
INSTALLATION SERVICE POINT
>>A<< SUCTION HOSE INSTALLATION
When replacing the suction hose, refill them with a
specified amount of compressor oil, and then install
them.
Compressor oil: SUN PAG 56
Quantity: Suction hose: 10 cm
3
REMOVAL AND INSTALLATION <R.H.D.>M1552006400413
Pre-removal and Post-installation Operation
•Refrigerant Draining and Refilling (Refer to P.55-70.)
•Air Cleaner Removal and Installation (Refer to GROUP
15, Air cleaner P.15-3.)
•Radiator Grille Removal and Installation (Refer to
GROUP 51, Front bumper P.51-2.)
AC304554
1
2
3
4
5
6
7
8N
8N
8N
N8 8
N
4.9±0.9 N·m
Low-pressure side
service valve 13 ± 1 N·mHigh-pressure
Side Service Valve
12 ± 2 N·m
4.9 ± 0.9 N·m
AB
6
A/C compressor oil: SUN PAG 56 -Pipe coupling
O-ringO-ring
1, 2, 3,
5, 6
Removal steps
<<A>>1. Dual pressure switch
<<A>>2. Liquid pipe A
<<A>>3. Flexible discharge hose
4. Expansion valve cover
<<A>> >>A<<5. Flexible suction hose
<<A>> >>A<<6. Liquid pipe B
7. Expansion valve cover
8. O ringRemoval steps (Continued)

REFRIGERANT LINE
HEATER, AIR CONDITIONER AND VENTILATION55-100
REMOVAL SERVICE POINT
<<A>> HOSE/PIPE DISCONNECTION
CAUTION
As the compressor oil and receiver are highly
moisture absorbent, use a non-porous material
to plug the hose and nipples.
To prevent the entry of other foreign bodies, plug the
condenser, compressor, and expansion valve
nipples.
INSTALLATION SERVICE POINT
>>A<< SUCTION HOSE INSTALLATION
When replacing the suction hose, refill them with a
specified amount of compressor oil, and then install
them.
Compressor oil: SUN PAG 56
Quantity: Suction hose: 10 cm
3

DUCTS
HEATER, AIR CONDITIONER AND VENTILATION55-101
DUCTS
REMOVAL AND INSTALLATIONM1553001000101
AC304890
7
8
13
12 11 109364 5 4
3
2
1
AB A
A
Clip
Instrument panel
1 Cross-section A-A
Air Outlet Removal steps
1. Centre Air Outlet Panel
2. Centre Air Outlet
3. Side Air Outlet
Defroster nozzle and Distribution
duct Removal steps
•Instrument Panel (Refer to 52A,
Instrument Panel P.52A-2.)
4. Side defroster duct
5. Defroster nozzle
6. Distribution duct
Foot duct Removal steps
•Console cover and Glove box
(Refer to GROUP 52A, Instrument
panel P.52A-2.)
7. Foot duct (RH)8. Rear heater duct A (RH) upper side
•Under cover (Refer to GROUP
52A, Instrument panel P.52A-2.)
9. Foot duct (LH)
Rear heater duct Removal steps
•Front floor console (Refer to
GROUP 52A, Front floor console
assembly P.52A-6.)
•Front seat (Refer to GROUP 52A -
Front seat assembly P.52A-24.)
•Floor carpet and Floor pads
10. Rear heater duct A (LH)
11. Left -hand rear heater duct B
12. Right-hand rear heater duct B
13. Rear heater duct A (RH) lower sideFoot duct Removal steps

90-1
GROUP 90
CIRCUIT DIAGRAMS
CONTENTS
J/B . . . . . . . . . . . . . . . . . . . . . . . . . . .90-4
J/C <LHD> . . . . . . . . . . . . . . . . . . . . .90-6
J/C <RHD> . . . . . . . . . . . . . . . . . . . . .90-8
CENTRALIZED JUNCTION . . . . . . . .90-10
POWER DISTRIBUTION SYSTEM
<LHD> . . . . . . . . . . . . . . . . . . . . . . . .90-15
POWER DISTRIBUTION SYSTEM
<RHD> . . . . . . . . . . . . . . . . . . . . . . . .90-17
STARTING SYSTEM <M/T> . . . . . . .90-19
STARTING SYSTEM <A/T>. . . . . . . .90-20
IGNITION SYSTEM
<4G1-M/T (LHD)>. . . . . . . . . . . . . . . .90-21
IGNITION SYSTEM
<4G1-M/T (RHD)> . . . . . . . . . . . . . . .90-22
IGNITION SYSTEM
<4G1-A/T (LHD)> . . . . . . . . . . . . . . . .90-23
IGNITION SYSTEM
<4G1-A/T (RHD)>. . . . . . . . . . . . . . . .90-24
IGNITION SYSTEM <4G6 (LHD)> . . .90-25
IGNITION SYSTEM <4G6 (RHD)> . . .90-26
CHARGING SYSTEM <M/T> . . . . . . .90-27CHARGING SYSTEM <A/T> . . . . . . .90-28
ENGINE CONTROL SYSTEM
<4G1-M/T (LHD)> . . . . . . . . . . . . . . . .90-29
ENGINE CONTROL SYSTEM
<4G1-M/T (RHD)> . . . . . . . . . . . . . . . .90-31
ENGINE CONTROL SYSTEM
<4G1-A/T (LHD)> . . . . . . . . . . . . . . . .90-33
ENGINE CONTROL SYSTEM
<4G1-A/T (RHD)> . . . . . . . . . . . . . . . .90-35
ENGINE CONTROL SYSTEM
<4G6 (LHD)> . . . . . . . . . . . . . . . . . . . .90-37
ENGINE CONTROL SYSTEM
<4G6 (RHD)> . . . . . . . . . . . . . . . . . . .90-39
COOLING SYSTEM <LHD> . . . . . . . .90-41
COOLING SYSTEM <RHD> . . . . . . . .90-42
INVECS-II 4A/T <LHD>. . . . . . . . . . . .90-43
INVECS-II 4A/T <RHD> . . . . . . . . . . .90-45
HEADLAMP <LHD> . . . . . . . . . . . . . .90-47
HEADLAMP <RHD> . . . . . . . . . . . . . .90-49
Continued on next page

POWER DISTRIBUTION SYSTEM <LHD>
CIRCUIT DIAGRAMS90-15
POWER DISTRIBUTION SYSTEM <LHD>
M1901000401106
·CENTRAL DOOR
LOCKING SYSTEM
·CLOCK
·FRONT FOG LAMP
·FUEL WARNING
LAMP
·HEADLAMP
·HEADLAMP
LEVELLING SYSTEM
·INVECS-II 4A/T
·KEY REMINDER
BUZZER
·METER AND GAUGE
·POWER WINDOWS
·REAR FOG LAMP
·REAR WIPER AND
WASHER
·ROOM LAMP AND
LUGGAGE COM-
PARTMENT LAMP
·ROOM LAMP,
PERSONAL LAMP
AND LUGGAGE
ROOM LAMP
·SPARE CONNECTOR
(FOR AUDIO)
·TAIL LAMP, POSITION
LAMP, LICENCE PLATE
LAMP AND LIGHTING
MONITOR BUZZER
·TURN-SIGNAL LAMP
AND HAZARD
WARNING LAMP
·WINDSHIELD WIPER
AND WASHERENGINE
CONTROL
SYSTEM
INVECS-II
4A/TTURN-SIGNAL
LAMP AND
HAZARD
WARNING LAMP
CHARGING
SYSTEMACCESSORY
SOCKET
·ABS
·INVECS-II
4A/T
·STOP LAMP·HEATER
·MANUAL AIR
CONDITIONER
·COOLING
SYSTEM
·ENGINE
CONTROL
SYSTEM
·IGNITION SYSTEM
·IMMOBILIZER
SYSTEM
·INVECS-II 4A/THORN ·COOLING
SYSTEM
·MANUAL AIR
CONDITIONERABS
POWER
WINDOWS CHARGING
SYSTEMSTARTING
SYSTEM
BATTERY
RELAY
BOX FUSIBLE
LINK
·REAR WINDOW
DEFOGGER AND DOOR
MIRROR HEATER
·RHEOSTAT
·SPARE CONNECTOR
(FOR AUDIO)
·TAIL LAMP, POSITION
LAMP, LICENCE PLATE
LAMP AND LIGHTING
MONITOR BUZZER
·TURN-SIGNAL LAMP AND
HAZARD WARNING LAMP ·CIGARETTE LIGHTER
AND ASHTRAY
ILLUMINATION LAMP
·FRONT FOG LAMP
·HEATER
·HEADLAMP
LEVELLING SYSTEM
·INVECS-II 4A/T
·MANUAL AIR
CONDITIONER
·METER AND GAUGE
·REAR FOG LAMP HEADLAMP
LEVELLING
SYSTEMHEADLAMP
HEADLAMP ·FRONT FOG
LAMP
·SPARE
CONNECTOR
(FOR FRONT
FOG LAMP)
FRONT-ECU
HEADLAMP
RELAY: LOHEADLAMP
RELAY: HITAIL LAMP
RELAY
·HEADLAMP
·HEADLAMP
LEVELLING
SYSTEMTAIL LAMP, POSITION
LAMP, LICENCE PLATE
LAMP AND LIGHTING
MONITOR BUZZER
Wire colour code
B : Black LG : Light green G : Green L : Blue W : White Y : Yellow SB : Sky blue
BR : Brown O : Orange GR : Grey R : Red P : Pink V : Violet
: 4G1
: 4G6 NOTE
HEATED
SEAT

POWER DISTRIBUTION SYSTEM <LHD>
CIRCUIT DIAGRAMS90-16
POWER DISTRIBUTION SYSTEM <LHD> (CONTINUED)
POWER DISTRIBUTION SYSTEM <LHD> (CONTINUED)
RELAY BOX
IGNITION
SWITCHRELAY
BOX
·CLOCK
·ROOM LAMP AND LUGGAGE
COMPARTMENT LAMP
·ROOM LAMP
AND LUGGAGE
COMPARTMENT
LAMP·ROOM LAMP, PERSONAL LAMP
AND LUGGAGE ROOM LAMP
·ROOM LAMP,
PERSONAL LAMP
AND LUGGAGE
ROOM LAMP·SPARE CONNECTOR
(FOR AUDIO)
STARTING
SYSTEM
IGNITION
SYSTEM·ENGINE
CONTROL
SYSTEM ·ENGINE CONTROL
SYSTEM
·INVECS-II
4A/T ·INVECS-II 4A/T
·INVECS-II 4A/T·BACK-UP LAMP
·METER AND
GAUGE
·REAR WIPER AND
WASHER
·SUPPLEMENTAL
RESTRAINT SYSTEM
(SRS)
·SUPPLEMENTAL
RESTRAINT
SYSTEM (SRS)·WINDSHIELD
WIPER AND WASHER ·ABS
·BRAKE WARNING
LAMP
·CENTRAL DOOR
LOCKING SYSTEM
·CHARGING
SYSTEM
·ENGINE CONTROL
SYSTEM
·FRONT
FOG LAMP
·FUEL WARNING
LAMP
·HEADLAMP
·HEADLAMP
WASHER
·KEY REMINDER
BUZZER
·METER AND
GAUGE
·OIL PRESSURE
WARNING LAMP
·POWER WINDOWS·REAR FOG LAMP
·REAR WIPER
AND WASHER
·TAIL LAMP,
POSITION LAMP,
LICENCE PLATE
LAMP AND LIGHTING
MONITOR BUZZER
·TURN-SIGNAL LAMP
AND HAZARD
WARNING LAMP
·WINDSHIELD
WIPER AND WASHER
4FUSIBLE
LINK
REAR WIPER
AND WASHER ·ACCESSORY
SOCKET
·REMOTE
CONTROLLED
MIRROR CIGARETTE
LIGHTER AND
ASHTRAY
ILLUMINATION
LAMP ABS WINDSHIELD
WIPER AND
WASHER
·FRONT
FOG LAMP
·HEADLAMP
·REAR
FOG LAMP
·TAIL LAMP,
POSITION LAMP,
LICENCE PLATE
LAMP AND LIGHTING
MONITOR BUZZER
·WINDSHIELD
WIPER AND WASHER ·HEADLAMP
LEVELLING
SYSTEM
·HEATED SEAT
·HEATER
·MANUAL AIR
CONDITIONER
Wire colour code
B : Black LG : Light green G : Green L : Blue W : White Y : Yellow SB : Sky blue
BR : Brown O : Orange GR : Grey R : Red P : Pink V : Violet
REAR
WINDOW
DEFOGGER
RELAY
REAR FOG
LAMP·HEATER
·MANUAL
AIR
CONDITIONER
(FUSIBLE LINK )1RELAY BOX
REAR WINDOW
DEFOGGER AND
DOOR MIRROR
HEATER
Wire colour code
B : Black LG : Light green G : Green L : Blue W : White Y : Yellow SB : Sky blue
BR : Brown O : Orange GR : Grey R : Red P : Pink V : Violet
·ABS
·CENTRAL DOOR
LOCKING SYSTEM
·ENGINE CONTROL
SYSTEM
·FRONT FOG LAMP
·HEADLAMP
·HEADLAMP WASHER
·IMMOBILIZER SYSTEM
·INVECS-II 4A/T
·KEY REMINDER BUZZER
·POWER WINDOWS
·REAR FOG LAMP
·REAR WIPER AND
WASHER
·ROOM LAMP
AND LUGGAGE
COMPARTMENT LAMP
·ROOM LAMP,
PERSONAL LAMP AND
LUGGAGE ROOM LAMP
·SUPPLEMENTAL
RESTRAINT SYSTEM (SRS)
·TAIL LAMP,
POSITION LAMP,
LICENCE PLATE LAMP
AND LIGHTING
MONITOR BUZZER
·TURN-SIGNAL LAMP AND
HAZARD WARNING LAMP
·WINDSHIELD WIPER
AND WASHER
FUSE 5

POWER DISTRIBUTION SYSTEM <RHD>
CIRCUIT DIAGRAMS90-17
POWER DISTRIBUTION SYSTEM <RHD>
M1901000401117
·CENTRAL DOOR
LOCKING SYSTEM
·CLOCK
·FRONT FOG LAMP
·FUEL WARNING
LAMP
·HEADLAMP
·HEADLAMP
LEVELLING SYSTEM
·INVECS-II 4A/T
·KEY REMINDER
BUZZER
·METER AND GAUGE
·POWER WINDOWS
·REAR FOG LAMP
·REAR WIPER AND
WASHER
·ROOM LAMP AND
LUGGAGE COM-
PARTMENT LAMP·ROOM LAMP,
PERSONAL LAMP
AND LUGGAGE
ROOM LAMP
·SPARE CONNECTOR
(FOR AUDIO)
·TAIL LAMP, POSITION
LAMP, LICENCE PLATE
LAMP AND LIGHTING
MONITOR BUZZER
·TURN-SIGNAL LAMP
AND HAZARD
WARNING LAMP
·WINDSHIELD WIPER
AND WASHERENGINE
CONTROL
SYSTEM
INVECS-II
4A/TTURN-SIGNAL
LAMP AND
HAZARD
WARNING LAMP
CHARGING
SYSTEMACCESSORY
SOCKET
·ABS
·INVECS-II
4A/T
·STOP LAMP·HEATER
·MANUAL AIR
CONDITIONER
·COOLING
SYSTEM
·ENGINE
CONTROL
SYSTEM
·IGNITION SYSTEM
·IMMOBILIZER
SYSTEM
·INVECS-II 4A/THORN ·COOLING
SYSTEM
·MANUAL AIR
CONDITIONERABS
POWER
WINDOWS STARTING
SYSTEM
BATTERY
RELAY
BOX FUSIBLE
LINK
RELAY
BOX
·REAR WINDOW
DEFOGGER AND DOOR
MIRROR HEATER
·RHEOSTAT
·SPARE CONNECTOR
(FOR AUDIO)
·TAIL LAMP, POSITION
LAMP, LICENCE PLATE
LAMP AND LIGHTING
MONITOR BUZZER
·TURN-SIGNAL LAMP AND
HAZARD WARNING LAMP ·CIGARETTE LIGHTER
AND ASHTRAY
ILLUMINATION LAMP
·FRONT FOG LAMP
·HEATER
·HEADLAMP
LEVELLING SYSTEM
·INVECS-II 4A/T
·MANUAL AIR
CONDITIONER
·METER AND GAUGE
·REAR FOG LAMP HEADLAMP
LEVELLING
SYSTEMHEADLAMP
HEADLAMP ·FRONT FOG
LAMP
·SPARE
CONNECTOR
(FOR FRONT
FOG LAMP)
FRONT-ECU
HEADLAMP
RELAY: LOHEADLAMP
RELAY: HITAIL LAMP
RELAY
·HEADLAMP
·HEADLAMP
LEVELLING
SYSTEMTAIL LAMP, POSITION
LAMP, LICENCE PLATE
LAMP AND LIGHTING
MONITOR BUZZER
Wire colour code
B : Black LG : Light green G : Green L : Blue W : White Y : Yellow SB : Sky blue
BR : Brown O : Orange GR : Grey R : Red P : Pink V : Violet
: 4G1
: 4G6 NOTE
CHARGING
SYSTEM