lock MITSUBISHI LANCER 2005 Repair Manual

STEERING WHEEL
POWER STEERING37-18
REMOVAL SERVICE POINTS
<<A>> COVER REMOVAL
Insert special tool ornament remover (MB990784) at
the indicated position to remove the cover.
NOTE: The special tool can be inserted through the
notch behind the area shown.
<<B>> STEERING WHEEL AND AIR BAG
MODULE ASSEMBLY REMOVAL
1. By sliding section A of the clock spring connector
shown in the illustration in the arrow direction,
disconnect the connector.
2. Loosen the bolt completely. Then, remove the
steering wheel and air bag module assembly.
NOTE: Use a hexagonal bit socket or a hexagonal
wrench having an effective length of 75 mm or
more in the hexagonal section and the diameter of
8 mm or more.
AC006294
AB
MB990784
AC105823
AC304700
AC305145AB
A
Steering
wheel
Air bag module
connector
AC100442
Hexagonal bit socket
AC

STEERING WHEEL
POWER STEERING37-19
REMOVAL AND INSTALLATION <SPORT>M1372011400194
WARNING
•Before removing the steering wheel and air bag module assembly, refer to GROUP 52B,
Service Precautions (P.52B-5) and Air Bag Module and Clock Spring (P.52B-210).
•When removing and installing the steering wheel, do not let it bump against the air bag
module.
NOTE: For air bag module removal, refer to GROUP
52B, Air Bag Module and Clock Spring P.52B-210.
REMOVAL SERVICE POINTS
<<A>> COVER REMOVAL
Insert special tool ornament remover (MB990784) at
the indicated position to remove the cover.
NOTE: The special tool can be inserted through the
notch behind the area shown.
Post-installation Operation
•Checking Steering Wheel Position with Wheels Straight
Ahead
AC211760
AD
50 ± 5 N·m2
1 2
Removal steps
<<A>>1. Cover
<<B>>2. Steering wheel and air bag module
assembly
AC211761AB
MB990784

STEERING WHEEL
POWER STEERING37-20
<<B>> STEERING WHEEL AND AIRBAG
MODULE ASSEMBLY REMOVAL1. By sliding section A of the clock spring connector
as shown in the illustration in the arrow direction,
disconnect the connector.
2. Loosen the bolt completely. Then, remove the
steering wheel and airbag module assembly.
NOTE: Use a hexagonal bit socket or a hexagonal
wrench having an effective length of 75 mm or
more in the hexagonal section and the diameter of
8 mm or more.
AC105823
AC304700
AC305145AB
A
Steering
wheel
Air bag module
connector
AC211762AC
Hexagonal bit
socket

STEERING SHAFT
POWER STEERING37-21
STEERING SHAFT
REMOVAL AND INSTALLATIONM1372011500113
WARNING
Before removing the steering wheel and air bag module assembly, refer to GROUP 52B,
Service Precautions (P.52B-5) and Air Bag Module and Clock Spring (P.52B-210).
REMOVAL SERVICE POINT
<<A>> STEERING COLUMN SHAFT
ASSEMBLY REMOVAL
CAUTION
The tilt lever should be held in the lock position
until the steering column shaft is installed to the
vehicle. If the steering column is removed with
the tilt lever released, or the tilt lever is released
after the steering column shaft was removed from the vehicle, the steering column can not be
reinstalled correctly. If the steering column is
installed incorrectly, the collision energy
absorbing mechanism may be damaged.
1. Ensure that the tilt lever is in the lock position, and
remove the steering column mounting bolts.
Pre-removal Operation
•Steering Wheel and Air bag Module Assembly Removal
(Comfort: refer to P.37-17/Sport: refer to P.37-19).
•Under Cover Removal (Refer to GROUP 52A, Instrument
Panel P.52A-2).Post-installation Operation
•Under Cover Installation (Refer to GROUP 52A,
Instrument Panel P.52A-2).
•Steering Wheel and Air bag Module Assembly Installation
(Comfort: refer to P.37-17/Sport: refer to P.37-19).
AC304919AB
12 ± 2 N·m
18 ± 2 N·m
5.0 ± 1.0 N·m
1 2
73 2
1
8
86
A
A
Ta bSection A - A
Section B - B
BB
Toe board
Specified sealant:
3M ATD Part No.8513 or equivalent
BB
4
5
(mounting screw)2.5 ± 0.5 N·m
Removal steps
1. Lower column cover
2. Upper column cover
3. Clock spring and column switch
assembly
4. Cover <A/T>5. Key interlock cable <A/T> (Refer to
GROUP 23A, A/T Key Interlock and
Shift Lock Mechanism P.23A-151).
6. Shaft cover
<<A>> >>A<<7. Steering column shaft assembly
8. Cover assemblyRemoval steps (Continued)

STEERING SHAFT
POWER STEERING37-22
2. Pinch the steering column shaft clip with pliers,
and pull up the shaft towards the direction shown
to disengage the steering column shaft assembly.
INSTALLATION SERVICE POINT
>>A<< STEERING COLUMN SHAFT
ASSEMBLY INSTALLATION
CAUTION
•When reusing the steering column, do not
release the tilt lever until the steering column
shaft has been installed.•When the steering column is replaced, do not
release the tilt lever until it has been installed.
Do not remove the tilt lever fixing band until
the installation has completed.
•When installing the steering column, do not
leave it fixed temporarily at only one point
and make sure the column shaft is not shaken
strongly. If you fail to do, the collision
absorbing mechanism at the column shaft
mounting location may be damaged.
Ensure that the tilt lever is in the lock position, and
install the steering column. Tighten the four bolts in
the order shown by hand, and then tighten them to
the specified torque in the order shown.
Tightening torque: 12 ± 2 N⋅m
DISASSEMBLY AND REASSEMBLYM1372011700106
AC210969AD
Clip
Steering column
shaft
AC209383
AD
14
32
Tilt lever
AC210967AD
3 2 14
Disassembly steps
<<A>> >>A<<1. Special bolt
>>A<<2. Steering lock bracket
>>A<<3. Steering lock cylinder assembly
4. Steering column shaft assemblyDisassembly steps (Continued)

STEERING SHAFT
POWER STEERING37-23
DISASSEMBLY SERVICE POINT
<<A>> SPECIAL BOLT REMOVAL
1. Drill in the special bolt a hole deep enough for the
tap to stand.
2. Remove the special bolt with a left-hand tap.
REASSEMBLY SERVICE POINT
>>A<< STEERING LOCK CYLINDER
ASSEMBLY/STEERING LOCK
BRACKET/SPECIAL BOLT
INSTALLATION
CAUTION
The steering lock bracket and bolts must be
replaced with new ones when the steering lock is
installed.
1. When installing the steering lock cylinder
assembly and steering lock bracket to the column
tube, temporarily install the steering lock in
alignment with the column boss.
2. After checking that the lock works properly,
tighten the special bolts until the head twists off.
ACX01138
AB
Steering lock
bracket
Reverse screw tap
Special bolt
Steering lock
cylinder
ACX01139AB

POWER STEERING GEAR BOX AND LINKAGE
POWER STEERING37-24
POWER STEERING GEAR BOX AND LINKAGE
REMOVAL AND INSTALLATIONM1372010900237
WARNING
Before removing the steering gear, refer to GROUP 52B, Service Precautions (P.52B-5) and
Air Bag Module and Clock Spring (P.52B-210). Centre the front wheels. Failure to do so may
damage the SRS clock spring and render the SRS system inoperative, risking serious injury.
Pre-removal Operation
•Power Steering Fluid Draining (Refer to P.37-13.)Post-installation Operation
•Check the dust cover for cracks or damage by pushing it
with your finger.
•Power Steering Fluid Supplying (Refer to P.37-13.)
•Power Steering Fluid Line Bleeding (Refer to P.37-13.)
•Checking Steering Wheel Position with Wheels Straight
Ahead.
•Front Wheel Alignment Adjustment (Refer to GROUP 33,
On-vehicle Service − Front Wheel Alignment Check and
Adjustment P.33-5.)
AC304920
AB
57 ± 7 N·m
15 ± 3 N·m 70 ± 10 N·m
7
3 8
5
6
9
1024
1
12 ± 2 N·m
12 ± 2 N·m
<L.H. drive vehicles>
Removal steps
1. Crossmember (Refer to GROUP 32,
Crossmember P.32-8).
•Engine rear roll stopper bracket (Refer
to GROUP 32, Engine Roll Stopper
and Centermember P.32-7).
>>A<<2. Joint cover grommet
3. Return hose4. Return tube
5. O-ring
6. Return tube
7. Eye bolt
8. Pressure hose assembly
9. Clamp
10. Steering gear and linkageRemoval steps (Continued)

POWER STEERING GEAR BOX AND LINKAGE
POWER STEERING37-27
DISASSEMBLY AND REASSEMBLYM1372011100193
<L.H. drive vehicles>
AC100244AE
3
13 ± 3 N·m
Steering gear seal kit Flare nut
Repair kit grease
23
21
19
4
11
8
28 29
32 31 17 35
11 8
22 ± 4 N·m
59 ± 10 N·m
23 ± 2 N·m
-30˚
12
14
15
33
17
59 ± 10 N·m25 ± 4 N·m
18 24
23
20
19
2122
13 344
4
3
35
136
2
16
30 31
32
27
29 28
2526 1188 ± 10 N·m
10 8
9 7 5 6
40 ± 5 N·m
Disassembly steps
>>O<<1. Gear mounting rubber
2. Gear housing mounting bushing
3. Feed pipe
4. O-ring
>>N<<5. Lock nut
>>N<<6. Tie rod end
7. Clip
>>M<<8. Bellows band
9. Bellows
>>L<<10. Tie rod
>>L<<11. Tab washer
>>K<<•Total pinion torque adjustment
>>J<<12. Lock nut
<<A>> >>J<<13. Rack support cover
14. Support spring
15. Rack support
>>I<<16. End plug
17. Lock nut18. Valve housing assembly
<<B>> >>H<<19. Lower oil seal
<<B>>20. Pinion and valve assembly
<<C>> >>G<<21. Seal ring
<<D>> >>F<<22. Upper bearing
<<D>> >>F<<23. Upper oil seal
24. Valve housing
<<E>> >>E<<25. Circlip
<<F>>26. Rack stopper
<<F>> >>D<<27. Rack bushing
<<F>> >>D<<28. Oil seal
<<F>>29. O-ring
<<F>> >>C<<30. Rack assembly
<<C>>31. Seal ring
32. O-ring
<<G>> >>B<<33. Lower bearing
<<H>> >>B<<34. Needle bearing
<<I>> >>A<<35. Oil seal
36. Gear housingDisassembly steps (Continued)

POWER STEERING GEAR BOX AND LINKAGE
POWER STEERING37-28
<R.H. drive vehicles>
AC102865
3
23
21
19
4
11
8
8
1135
17
31
3229
28
6 5 7
9 8 10 11
25 26
2829
27 32 31 3012
13 14 15
16 173335 361 4
2 3444
3 24
23
22
21
20
19
18
AE
Steering gear seal kit Flare nut
Repair kit grease 22 ± 4 N·m
59 ± 10 N·m 25 ± 4 N·m
88 ± 10 N·m
40 ± 5 N·m 59 ± 10 N·m13 ± 3 N·m
23 ± 2 N·m -30˚
Disassembly steps
>>O<<1. Gear mounting rubber
2. Gear housing mounting bushing
3. Feed pipe
4. O-ring
>>N<<5. Lock nut
>>N<<6. Tie rod end
7. Clip
>>M<<8. Bellows band
9. Bellows
>>L<<10. Tie rod
>>L<<11. Tab washer
>>K<<•Total pinion torque adjustment
>>J<<12. Lock nut
<<A>> >>J<<13. Rack support cover
14. Support spring
15. Rack support
>>I<<16. End plug
17. Lock nut18. Valve housing assembly
<<B>> >>H<<19. Lower oil seal
<<B>>20. Pinion and valve assembly
<<C>> >>G<<21. Seal ring
<<D>> >>F<<22. Upper bearing
<<D>> >>F<<23. Upper oil seal
24. Valve housing
<<E>> >>E<<25. Circlip
<<F>>26. Rack stopper
<<F>> >>D<<27. Rack bushing
<<F>> >>D<<28. Oil seal
<<F>>29. O-ring
<<F>> >>C<<30. Rack assembly
<<C>>31. Seal ring
32. O-ring
<<G>> >>B<<33. Lower bearing
<<H>> >>B<<34. Needle bearing
<<I>> >>A<<35. Oil seal
36. Gear housingDisassembly steps (Continued)

POWER STEERING GEAR BOX AND LINKAGE
POWER STEERING37-31
<<E>> CIRCLIP REMOVAL
CAUTION
If the rack stopper is first turned anticlockwise,
the circlip will get caught in the slot in the
housing and the rack stopper will not turn.
1. Turn the rack stopper clockwise until the end of
the circlip comes out of the slot in the rack
housing.
2. Turn the rack stopper anticlockwise to remove the
circlip.
<<F>> RACK STOPPER/RACK
BUSHING/OIL SEAL/O-RING/RACK
ASSEMBLY REMOVAL
1. Pull out the rack slowly. Take out the rack stopper
and the rack bushing at the same time.
CAUTION
Do not damage the oil seal press fitting surface.2. Partially bend the oil seal and remove it from the
rack bushing.
<<G>> LOWER BEARING REMOVAL
Use a brass bar or special tool brass bar
(MB990939) to remove the lower bearing from the
valve housing.
<<H>> NEEDLE BEARING REMOVAL
CAUTION
Do not open special tool excessively to prevent
damaging housing interior.
Use special tool needle bearing puller (MB991120) to
remove the needle bearing from the valve housing.
<<I>> OIL SEAL REMOVAL
CAUTION
Be careful not to damage the inner surface of the
rack cylinder of the gear housing.
Use a piece of pipe or similar tool to remove the oil
seal from the gear housing.
ACX01146
AB
Circlip Rack stopper
ACX01147AB
ACX01148AB
Rack bushing
ACX01149
MB990939
Lower bearing
AC
Valve housing
ACX01150AB
Valve housingMB991120Needle
bearing
AC100259
Oil seal Pipe or similar tool Gear housing
AB