display MITSUBISHI MONTERO 2000 Service Workshop Manual

DIESEL FUEL <4D5-stepIII>-Troubleshooting13E-29
INSPECTION PROCEDURES FOR TROUBLE SYMPTOMS
INSPECTION PROCEDURE 1
No communication can be established between MUT-II
and all systems.
Probable cause
Probable cause can be found in troubles with the power supply circuit and the
earth circuit to the diagnosis connector.DDiagnosis connector inoperative
DHarness inoperative
OK
Check and repair the earth line.
OK
Replace MUT-II.
NG
Check and repair the harness
between the power supply and
diagnosis connector.
OK
Check the trouble symptoms.NG
Repair
NGCheck the following connectors:
D-27, D-211, D-210
NGMeasure at D-23 diagnosis
connector.
DVoltage between 16 and the
earth
OK:System voltage
Measure at D-23 diagnosis
connector.
DContinuity between 4 and the
earth
DContinuity between 5 and the
earth
OK:Continuity
INSPECTION PROCEDURE 2
No communication can be established between MUT-II
and the engine-ECU.
Probable cause
Probable causes are shown in the following:
DThe power is not supplied to the engine-ECU.
DThe earth circuit of the engine-ECU inoperative
DThe engine-ECU inoperative
DCommunication between the engine-ECU and MUT-IIinoperativeDThe power supply circuit of the engine-ECU
inoperative
DEngine-ECU inoperative
DOpen circuit at the harness between the
engine-ECU and the diagnosis connector
NG
Check the harness between the engine-ECU and diagnosis
connector.NGRepair
OK
Check the trouble symptoms.
Check the following connectors:D-112, E-13, D-33, D-23,
D-06 <Vehicles with the center display>, D-40 <Vehicles with
the RV meter>NG
Repair
OK
The engine-ECU power supply and the earth circuit check
(Refer to P.13E-37, Inspection procedure 20.)
NOTE
If the trouble symptoms persist even after implementing the above - mentioned inspection procedure
to the vehicle with center display, check the center display or the RV meter and replace it if necessary.
(Refer to GROUP 54A - Clock or Center display.)


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DIESEL FUEL <4D5-stepIII>-Troubleshooting13E-36
INSPECTION PROCEDURE 19
A/C condenser fan operating problem
Probable cause
The power transistor inside the engine-ECU turns on and off to control the A/C
condenser fan motor relay.DMalfunction of A/C condenser fan motor relay
DMalfunction of A/C condenser fan motor
DMalfunction of thermostat
DOpen circuit or short-circuit in circuit, or poor
connector contact
DMalfunction of engine-ECU
Check the following connector:D-110
OK
Measure at engine-ECU connector D-110.
DDisconnect the connector and measure at the harness
side.
DCheck the A/C condenser fan condition.
(Ignition switch: ON)
OK:Fan stopped
DVoltage between 7 and the earth
(Ignition switch: ON)
OK:System voltage
DShort out 7 and the earth
(Ignition switch: ON)
OK:A/C condenser fan turnsNGA/C condenser fan motor circuit check
(Refer to the wiring harness configuration diagram.)
OK
MUT-IIData list
02 Engine coolant temperature sensor
OK:When engine is idling after having warmed up, the en-
gine coolant temperature and the MUT-IIdisplay temper-
ature are identicalNGEngine coolant temperature sensor check
(Refer to Code 15 on P.13E-59.)
Check the trouble symptoms.OK
Replace the engine-ECU.NG
Repair
Thermostat checkNG
NGReplace
OK


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DIESEL FUEL <4D5-stepIII>-Troubleshooting13E-41
Item
No.Reference
page Code No.
or inspec-
tion proce-
dure No. Value to be
determined
as normal Inspection conditions Check item
06Vehicle
speed
sensorWhen drivingCompare the engine
speed displayed in the
speed meter with that
in MUT-IIMatchedCode No.
1713E-13
07Pump
speedEngine: CrankingCompare the engine
speed displayed in theMatchedCode No.
1813E-14
speed
sensorEngine: Idling
speeddisplayedinthe
tachometer with that in
MUT-II
18
08Crank angle
sensorEngine: CrankingCompare the engine
speed displayed in theMatchedCode No.
2113E-15
sensor
Engine: Idling
speeddisplayedinthe
tachometer with that in
MUT-II
21
09Accelerator
pedal posi-
tionsensor
Ignition switch: ONAccelerator pedal:
Idling position1,015 - 1,055
mVCode No.
1113E-9
tion sensor
(main)Accelerator pedal:
Fully opened position4,035 - 4,500
mV or higher
10Accelerator
pedal posi-
ti
Ignition switch: ONAccelerator pedal:
Idling position0%Code No.
1113E-9
pp
tion sensor
(main)Accelerator pedal:
Fully opened position99 - 100 %
11System volt-
ageIgnition switch: ONSystem volt-
ageProcedure
No. 2013E-37
13Timing
tl
Engine: After warming
thi
Idling70 - 90 %Code No.
25N
13E-17g
control
valve*1
gg
up the engineWhen engine is
suddenly racedChanges25 or No.
4313E-21
14EGR com-
dl
Engine: After warming
thi
Idling0 - 100 %*2–-
mand value
gg
up the engineWhen engine is
suddenly racedMomentarily
decreases
17Control
sleeve posi-Engine: After warming
up the engineIdling2.1 - 2.5 VCode No.
2613E-18
sleeveposi
tion (target
value)
uptheengine
2,500 r/min (no load)1.8 - 2.2 V
26
18Actual injec-
titi i
Engine: After warming
thi
Idling0.7 - 1.2 V––j
tion timing
gg
up the engineWhen engine is
suddenly racedIncreases
19Injection
ti i
Engine: After warming
thi
Idling0.7 - 1.2 V––j
timing com-
mand value
gg
up the engineWhen engine is
suddenly racedIncreases
21GE actuatorEngine: After warming
uptheengine
Idling0%Code No.
26orNo
13E-18
13E 23upthe engine2,500 r/min18 - 38 %26orNo.
4813E-23
23Control
sleeve posi-Engine: After warming
up the engineIdling2.1 - 2.5 VCode No.
2613E-18
sleeveposi
tion (actual
l)
uptheengine
2,500 r/min (no load)1.8 - 2.2 V
26
(
value)2,500r/min(noload)1.82.2V
24Accelerator
pedal posi-
ti
Ignition switch: ONAccelerator pedal:
Idling position1,015 - 1,055
mVCode No.
2713E-19
pp
tion sensor
(sub)Accelerator pedal:
Fully opened position4,035 - 4,500
mV or higher


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ENGINE AND EMISSION CONTROL -Auto-cruise Control System17-25
DATA LIST REFERENCE TABLE
For the data, which is input to the engine-ECU
<6G7-M/T, 4M4>, engine-A/T-ECU <6G7-A/T> andthrottle valve controller <6G7>, the following items
can be read out by using the MUT-II
.
HOW TO READ OUT DATA LIST
1. Connect the MUT-II
to the 16-pin diagnosis
connector.
Caution
Turn off the ignition switch befor connecting
and disconnecting the MUT-II
.2. Turn the ignition switch to “ON” position.
3. Select “auto-cruise control” on the MUT-II
menu, and then read out the data list.
<6G7>
Terminal
No.Check itemCheck conditionsNormal condition
01Auto-cruiseMAINMAIN switch: ONON
control
switchMAIN switch: OFFOFF
02SETMAIN switch:SET switch: ONON
(COAST)ONSET switch: OFFOFF
03RESUMERESUME switch: ONON
(ACCEL)RESUME switch: OFFOFF
04CANCELCANCEL switch: ONON
CANCEL switch: OFFOFF
05Stop lamp switchBrake pedal: DepressedON
(for stop lamp circuit)Brake pedal: ReleasedOFF
06Stop lamp switchBrake pedal: DepressedOFF
(for auto-cruise control
circuit)
Brake pedal: ReleasedON
07Clutch switch<M/T>Clutch pedal: DepressedON
Brake pedal: ReleasedOFF
Inhibitor switch<A/T>Selector lever: “N“, “P” positionON
Selector lever: Other than “N“, “P” positionOFF
08Accelerator switchAccelerator pedal: ReleasedON
(Idle position switch)Accelerator pedal: DepressedOFF
09Auto-cruise controlAuto-cruise control system: ActivatedON
systemAuto-cruise control system: Not activatedOFF
10Vehicle speed sensorRoad test the vehicleThe speedometer and
the MUT-IIdisplay the
same value.


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ENGINE AND EMISSION CONTROL -Auto-cruise Control System17-26
Terminal
No.Normal condition Check conditions Check item
11Throttle position sensorAccelerator pedal: Fully depressed450 - 800 mV
Accelerator pedal: DepressedThe more deeply the
pedal is depressed, the
higher value the MUT-
IIdisplay
Accelerator pedal: Release4,200 - 4,900 mV
12Accelerator pedalAccelerator pedal: Fully depressed985 - 1,085 mV
position sensorAccelerator pedal: DepressedThe more deeply the
pedal is depressed, the
higher value the MUT-
IIdisplay
Accelerator pedal: Release4,000 mV or more
<4M4>
Terminal
No.Check itemCheck conditionsNormal condition
01Auto-cruiseMAINMAIN switch: ONON
control
switchMAIN switch: OFFOFF
02SETMAIN switch:SET switch: ONON
(COAST)ONSET switch: OFFOFF
03RESUMERESUME switch: ONON
(ACCEL)RESUME switch: OFFOFF
04CANCELCANCEL switch: ONON
CANCEL switch: OFFOFF
05Stop lamp switchBrake pedal: DepressedON
(for stop lamp circuit)Brake pedal: ReleasedOFF
06Stop lamp switchBrake pedal: DepressedOFF
(for auto-cruise control
circuit)
Brake pedal: ReleasedON
07Clutch switch<M/T>Clutch pedal: DepressedON
Brake pedal: ReleasedOFF
Inhibitor switch<A/T>Selector lever: “N”, “P” positionON
Selector lever: Other than “N”, “P” positionOFF
08Accelerator switchAccelerator pedal: ReleasedON
(Idle position switch)Accelerator pedal: DepressedOFF
09Auto-cruise controlAuto-cruise control system: ActivatedON
systemAuto-cruise control system: Not activatedOFF


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AUTOMATIC TRANSMISSION -Troubleshooting <A/T>23-6
No.Inspection pro-
cedure if there is
an abnormality Diag-
nosis
code
No. Check item Judgment value Test/operation Pre-test/opera-
tion conditions
3Ignition switch:
START
Engine: StoppedStarting test at P or N
positionStarting should be
possibleStarting pos-
sible/not
possible-Starting not
possible
4Driving after en-
gine has warmed
upDrive for 15 minutes
or more until the A/T
fluid temperature
rises to 70 - 80_
C.Data list No.15
Gradually rises to 70
-80_
CA/T fluid tem-
perature
sensor15A/T fluid temper-
ature sensor sys-
tem
5Engine: Idling
Selector lever
position: NBrake pedal (re-test)
(1) Depressed
(2) ReleasedData List No. 26
(1) ON
(2) OFFStop lamp
switch26Stop lamp switch
system
A/C switch
(1) ON
(2) OFFData List No. 65
(1) ON
(2) OFFDual pres-
sure switch-Dual pressure
switch system
Accelerator pedal
(1) Fully closed
(2) ApplyData List No. 21
(1) The engine
speed displayed
on the tachome-
ter is identical to
the engine
speed displayed
on MUT-II.
(2) Gradually in-
creases from (1)Crank angle
sensor
<6G7>
Engine
speed sen-
sor
<4M4>21Crank angle sen-
sor system
<6G7>
Engine speed
sensor system
<4M4>
Data List
No.73 <6G7>
No.76 <4M4>
(2) Data changes.Communica-
tion with en-
gine-ECU51Serial commu-
nication system
Selector lever posi-
tionNo abnormal shock
during shiftingMalfunction
when start--Engine stalls dur-
ing shifting
(1) N to D
(2) N to RWithin 2 seconds of
time laging off-N-to-D shocks,
large time lag
-N-to-R shocks,
large time lag
-N-to-D, N-to-R
shocks, large
time lag
Driving not
possible-Does not move
forward
-Does not reverse
-Does not move
(forward or re-
verse)


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AUTOMATIC TRANSMISSION -Troubleshooting <A/T>23-61
DATA LIST REFERENCE TABLE
Data
list No.Check itemInspection conditionsNormal condition
11APSIgnition switch: ON
Engine: StoppedAccelerator pedal:
Fully closed985 - 1085 mV
Engine: Stopped
Selector lever posi-
tion: P
Accelerator pedal:
DepressedGradually increases from the above
value.
Accelerator pedal:
Fully open4000 mV or higher
15A/T fluid tempera-
ture sensorDriving after en-
gine has warmed
upDrive for 15 minutes
or more until the ATF
temperature reaches
70 - 80°C.Gradually increases to 70 - 80°C.
21Crank angle sen-
sor <6G7>Engine: Idling
Selector lever posi-Compare the engine
speeds displayed onIdentical
sor <6G7>
Engine speed sen-
sor <4M4>Selector lever posi-
tion: Pspeeds displayed on
the tachometer and
the MUT-II.
22Input shaft speed
sensorShift range: 4thDriving at a constant
speed of 50 km/h in
4th1300 - 1600 r/min
23Output shaft speed
sensorShift range: 4thDriving at a constant
speed of 50 km/h in
4th1300 - 1600 r/min
25Wide open throttleAccelerator pedalReleasedOFF
switchpositionDepressedON
26Stop lamp switchIgnition switch: ON
Engine: StoppedBrake pedal: De-
pressedON
Engine: Stopped
Brake pedal: Re-
leasedOFF
29Vehicle speed sen-
sorSelector lever posi-
tion: Sports modeIdling in 1st
(Vehicle stopped)0 km/h
Driving at a constant
speed of 50 km/h in
3rd50 km/h
31LR solenoid valve
duty ratioSelector lever posi-
tion: Sports modeData List No.No. 31No. 32No. 33No. 34No.35
32UD solenoid valve
duty ratioDriving at a constant
speed in 1st0%0%100%100%0%
332nd solenoid valve
duty ratioDriving at a constant
speed in 2nd100%0%0%100%0%
34OD solenoid valve
duty ratioDriving at a constant
speed in 3rd100%0%100%0%0%
35RED solenoid
valve duty ratioDriving at a constant
speed in 4th0%0%100%0%100%
Driving at a constant
speed in 5th100%100%0%0%100%


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ABS <4WD> -Troubleshooting35B-17
Code No. 52 Valve relay system (OFF problem)Probable cause
This code is output if the ABS-ECU judges that there is a valve relay OFF
problem when the valve relay is on and power is supplied to the solenoid valve.DMalfunction of harness or connector
DMalfunction of ABS valve relay
DMalfunction of the ABS-ECU
NOTE
When reading the diagnosis codes using the ABS warning lamp (Refer to P.35B-5.), the valve relay
connector is disconnected during inspection, with the result that this problem code will be output in addition
to any other problem codes.
After the problem locations indicated by the problem diagnosis codes have been checked and repaired
but the ABS warning lamp remains illuminated and no diagnosis codes other than code No. 52 are displayed,
there is probably a malfunction of the valve relay system. In this case, carry out the following inspection.
NG
Repair (1)NG
Check the ABS valve relay (Refer to P.35B-28).NGReplace the ABS valve relay.
OK
Check the harness wire, and repair if necessary.
DBetween ignition switch and ABS valve relay
OK
Repair
OK
Replace the ABS-ECU.
Check the trouble symptoms.
Check the following connectors:B-21X, D-32 <R.H.D.>,
D-128, D-208, D - 210 <R.H.D.>, D-213 <L.H.D.>, E - 13 OK
NG
NG
Check the harness wire, and repair if necessary.
DBetween ABS valve relay and HBB and ABS-ECU terminal
No. 48
(2)NG
Measure at ABS valve relay connector B-21X.
DDisconnect the connector and measure at the harness
side.
DIgnition switch: ON
(1) Voltage between 1 and body earth
OK:System voltage
(2) Voltage between terminal 5 and body earth
OK:System voltage
Check the harness wire, and repair if necessary.
DBetween fusible link No. 8 and the ABS valve relay
OK
NG
Repair
NGCheck the trouble symptoms.
Check the following connector: B-21X
OK
NG
Measure at ABS-ECU connector E-107.
DDisconnect the connector and measure at the harness
side.
DIgnition switch: ON
DVoltage between terminal 37 and body earth
OK:System voltage
OK
NG
Repair
Check the harness wire, and repair if necessary.
DBetween ABS-ECU and ABS valve relayNG
Check the trouble symptoms.
Check the following connectors:E-107, B-21X
OK
OK
NG
RepairCheck the trouble symptoms.
Check the following connectors:B-17, B-18, B-21X, E-107


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ABS <4WD> -Troubleshooting35B-21
Inspection procedure 5
Abnormal brake operation
Probable cause
Braking operation variesdepending on the driving conditions and the road
surface, which can make it difficult to diagnose a problem. However, if the
diagnosis codes displayed are normal, carry out the following inspection
procedure.DIncorrect wheel speed sensor installation
DMalfunction of harness or connector
DMalfunction of wheel speed sensor
DMalfunction of ABS rotor
DForeign material adhering to speed sensor
DMalfunction of wheel bearing
DMalfunction of HBB
DMalfunction of the ABS-ECU
Wheel speed sensor installation checkNG
Repair
OKCheck the hydraulic unit inside the hydraulic brake booster
(HBB). (Refer to P.35B-29.)
NG
Check the wheel speed sensor (Refer to P.35B-34.)NG
OK
Check the ABS rotor (Refer to P.35B-33).NG
Replace
OK
NG
Replace
OK
NG
Repair
OK
NG
NG
OK
Check the following connector:E-106
OK
Check the trouble symptoms.
NG
Replace the ABS-ECU.NG
Repair
Check the harness, and repair if necessary.
DBetween each wheel speed sensor and ABS-ECU ReplaceMeasure at ABS-ECU connector E-106.
DDisconnect the connector and measure at the harness
side.
DFront: resistance between 10 – 23, 7 – 20
Rear: resistance between 8 – 21, 9 – 22
OK:1.0 - 1.5 k
W
(Move the sensor harness and connector while checking at
this time.)
Check the following connectors:A-04 <L.H.D.>, A-23, A-39,
D-124, D-143 <R.H.D.>, E-10, E-106, F-17, G-11, G-15
Wheel bearing check
(Refer to GROUP 26, 27 - On-vehicle Service.)
Check the trouble symptoms.
Wheel speed sensor output voltage check (Refer to P.35B-27.)OK


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ABS <4WD> -Troubleshooting35B-22
DATA LIST REFERENCE TABLE
The following ECU input data items can be read using the MUT-II
.
(1) When system is normal
Item
No.Check itemInspection conditionsNormal condi-
tion
11Front - right wheel
speedWhen vehicle is being drivenSpeedometer
display and
12Front - left wheel
speedMUT-IIdisplay
are identical.
13Rear - right wheel
speed
14Rear - left wheel
speed
16System voltageIgnition switch: ON6.5 - 22.3 V
26Center differential
lock switchIgnition switch: ONTransfer selector lever position:
2H, 4HOFF
Transfer selector lever position:
4HLc, 4LLcON
27Rear differential lock
switchIgnition switch: ONOFF
32G sensorD
Ignition switch: ON
D
When vehicle is stationary (level)2.4 - 2.6 V
When vehicle is being driven1.0 - 4.0 V
33Stop lampIgnition switch: ONWhen brake pedal is depressedON
SwitchWhen brake pedal is releasedOFF
(2) When system is interrupted by the ECU
When the diagnosis function has caused the operation of the ABS-ECU to be stopped, the
MUT-II
display data may be different from the actual condition.
ACTUATOR TEST TABLE
The following actuators can be force-driven using the MUT-II
.
NOTE
(1) Actuator tests cannot be carried out when the operation of the ABS-ECU has been stopped by
the fail-safe function.
(2) Actuator tests can only be carried out while the vehicle is stopped.
ACTUATOR TEST SPECIFICATIONS
Item No.Check itemDrive Contents
01FR wheel solenoid valveHBB select solenoid valves and control solenoid valves for the
02FL wheel solenoid valverespective channel
03RR wheel solenoid valve
04RL wheel solenoid valve
27Air bleeding (1)HBB select solenoid valves and control solenoid valve OUT (FR, FL)
28Air bleeding (2)HBB control solenoid valve OUT (RR, RL)


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