engine MITSUBISHI SHOGUN 2003 (in English) Owners Manual

N09A133A
In the engine compartment, the fuse hous-
ing is located as shown in the illustration.
For emergencies
8-29
Div:
Out put date:

N29B269A
Fuse load capacity
EN29BOIb
The fuse capacity and the name of the
electric systems protected by the fuses are
indicated on the inside of the lid located at
the driver’s leg area and on the inside of
the fuse box lid for fuses located in the
engine compartment.
Passenger compartment
NOTE
Spare fuses are contained in the fuse hous-
ing. Always use a fuse of the same capac-
ity for replacement.LHD
NO Symbol Electric systemCapacity
1
Rear window wiper 15A
2- - -
3Radio 10A
4Cigarette lighter 15A
5Relay 10A
6Gauge 10A
7Engine control 20A
8Reversing lamps 10A
9Rear fog lamp 10A
10Central door locks 20A
11Rear window demister 30A
12Heater 30A
13Sunroof 20A
14Anti-lock brake system 10A
NO Symbol Electric systemCapacity
15
Heated seat 20A
16Heated door mirror 10A
1 7 - Spare fuse 10A
1 8 - Spare fuse 15A
1 9 - Spare fuse 20A
2 0 - Spare fuse 30A
•Some fuses may not be installed on your
vehicle, depending on the vehicle model
or specifications.
•The table above shows the main equip-
ment corresponding to each fuse.
For emergencies
8-30Div:
Out put date:

N29B270A
RHD
NO Symbol Electric systemCapacity
1
Rear window wiper 15A
2- - -
3Radio 10A
4Cigarette lighter 15A
5Relay 10A
6Gauge 10A
7Engine control 20A
8Reversing lamps 10A
9Rear fog lamp 10A
10Central door locks 20A
11Rear window demister 30A
12Heater 30A
13Heated door mirror 10A
14Heated seat 20A
NO Symbol Electric systemCapacity
15
Anti-lock brake system 10A
16Sunroof 20A
1 7 - Spare fuse 10A
1 8 - Spare fuse 15A
1 9 - Spare fuse 20A
2 0 - Spare fuse 30A
•Some fuses may not be installed on your
vehicle, depending on the vehicle model
or specifications.
•The table above shows the main equip-
ment corresponding to each fuse.
For emergencies
8-31
Div:
Out put date:

N29B218E
Engine compartmentNO Symbol Electric systemCapacity
1
Alternator 120A
2Fuse (+B) 60A
3Ignition switch 40A
NO Symbol Electric systemCapacity
4
Electrical window control 30A
5Engine control 20A
6Fuel pump 20A
7Rear air conditioning 25A
8Accessory socket 15A
9Fuel line heater 25ADaytime running lamp 15A
10Condenser fan motor 25A
11Rear air conditioning 20A
12Horn 10AWiper deicer 15A
13Horn 10A
14Automatic transmission 20A
15Hazard warning flasher 10A
16Stop lamps 15A
NO Symbol Electric systemCapacity
17
Radio 10A
18Room lamp 10A
19Air conditioning 10A
20Front fog lamps 20A
21Horn 10A
22Windscreen wiper 20A
23Tail lamps (right) 10A
24Tail lamps (left) 10A
25Headlamp low beam
(right)10A
26Headlamp low beam (left) 10A
27Headlamp upper beam
(right)10A
28Headlamp upper beam
(left)10A
29 - - -
30Heater 50A
•Some fuses may not be installed on your vehicle,
depending on the vehicle model or specifications.
•The table above shows the main equipment corre-
sponding to each fuse.
For emergencies
8-32Div:
Out put date:

Maintenance
Engine oil ...................................................... 9- 2
Automatic transmission fluid ...................... 9- 4
Engine coolant ............................................. 9- 5
Battery ........................................................... 9- 6
Brake fluid .................................................... 9- 8
Power steering fluid...................................... 9- 9
Clutch fluid ................................................... 9-10
Washer fluid ................................................... 9-11
Wheel condition ............................................ 9-12
Tyre inflation pressure ................................. 9-14
Tyre rotation ................................................. 9-15
Snow tyres .................................................... 9-16
Tyre chains ................................................... 9-16
Fuel, engine coolant,
oil and exhaust gas leakage..................... 9-17
Exterior and interior lamp operation........... 9-18
Meter, gauge and indication /
warning lamp operation ............................ 9-18
Clutch pedal free play ................................. 9-18
Brake pedal free play.................................... 9-18
Parking brake lever stroke ........................... 9-19
Hinges and latches lubrication.................... 9-19
Wiper blades.................................................. 9-19
Ventilation slots ............................................ 9-21
Weatherstripping........................................... 9-21
Additional equipment
(For regions where snow is encountered). 9-21
Div:
Out put date:

EM01A-Hh
Adequate care of your vehicle at regular
intervals serves to preserve the value and
appearance as long as possible.
Some maintenance items can be carried
out by the owner (do it yourself), while oth-
ers should be carried out by an autho-
rized MITSUBISHI dealer (periodic
inspection and maintenance). This sec-
tion describes only those items which can
be carried out by the owner. In the event a
malfunction or other problem is discov-
ered, have it corrected by an authorized
MITSUBISHI dealer. This section con-
tains information on inspection mainte-
nance procedures that you can do yourself,
if you wish to do so. Follow the instruc-
tions and cautions for each of the various
procedures.
WARNING
(1) When checking or servicing the
inside of the engine compart-
ment, make sure the engine is
switched off and has had a
chance to cool down.
(2) If it is necessary to do work in
the engine compartment with the
engine running, be especially
careful that your clothing, hair,
etc., does not become caught by
the fan, drive belts, or other
moving parts.
(3) Do not smoke, cause sparks or
allow open flames around fuel or
battery. The fumes are flam-
mable.
(4) Be extremely cautious when
working around the battery. It
contains poisonous and corro-
sive sulphuric acid.
(5) Do not get under your vehicle
with just the body jack support-
ing it. Always use automotive
jack stands.
(6) Improper handling of compo-
nents and materials used in the
vehicle can endanger your per-
sonal safety.
Consult an authorized
MITSUBISHI dealer for neces-
sary information.
M03A081A
A : 2500 models
B : 3200 models
C : 3500 modelsEngine oil
EM03A-Ja
The engine oil used has a significant effect
on the engine’s performance, service life
and startability. Be sure to use oil of the
recommended quality and appropriate vis-
cosity.
All engines consume a certain amount of
oil during normal operation (See note
below). Therefore, it is important to check
the oil at regular intervals or before start-
ing a long journey.
Maintenance
9-2Div:
Out put date:

M03A126A
This check must be carried out with the
vehicle on a flat level surface with the
engine at normal operating temperature,
but NOT running. If the engine has been
running, wait for a few minutes to allow the
engine oil to return to the oil pan to ensure
an accurate measurement.
Remove the dipstick and wipe it with a
clean cloth, re-insert the dipstick as far as
it will go. Remove the dipstick and check
the oil level. This should always be within
the range as indicated .
If the oil level is below the specified limit,
remove the filler cap located on the rocker
cover and add oil. Then recheck the level.
When satisfied that the level is correct, refit
the oil filler cap making sure that it is
securely fitted.
M03A083A
Use only the recommended oils with an
ACEA or API classification as specified in
this manual.
NOTE
(1) Engine oil consumption is greatly influ-
enced by payload, engine speed, etc.
It may reach 1.0 lit./1, 000 km(620
miles) depending on style of driving.
(2) The engine oil will deteriorate rapidly if
the vehicle is subjected to severe con-
ditions (for example, repeated opera-
tion on rough roads, in mountainous
regions, on roads with many uphill and
downhill gradients, or over short
distances). Consequently, the oil will
require earlier replacement.
(3) For handling of used engine oils, refer
to page 1-13.
M03B037A
Petrol-powered vehicleSelection of engine oil
(petrol-powered vehicle)
EM03B-Of
(1) Select engine oil of the proper SAE vis-
cosity number according to the atmo-
spheric temperature.
For 0W-30, 5W-30, 0W-40 and 5W-40
viscosity grade, use only ACEA A3
classification.
(2) Use engine oil conforming to the fol-
lowing classification:
•ACEA classification:
“For service A1, A2 or A3”
•API classification:
“For service SG”or higher
NOTE
Use of additives is not recommended since
they may reduce the effectiveness of addi-
tives already included in the engine oil. It
may result in failure of the mechanical
assembly.
Maintenance
9-3
Div:
Out put date:

M03B017A
Diedel-powered vehicleSelection of engine oil
(diesel-powered vehicle)
EM03BAOa
(1) Select engine oil of the proper SAE vis-
cosity number according to the atmo-
spheric temperature.
(2) Use engine oil conforming to the fol-
lowing classification:
•ACEA classification:
“For service B1, B2, B3 or B4”
•API classification:
“For service CD”or higher
NOTE
Use of additives is not recommended since
they may reduce the effectiveness of addi-
tives already included in the engine oil. It
may result in failure of the mechanical
assembly.
M05A074A
Automatic transmission fluid*
EM05AEVa
The proper amount of automatic transmis-
sion fluid is essential to the life and opera-
tion of the automatic transmission. Either
insufficient fluid or excessive fluid could
cause transmission trouble. The transmis-
sion fluid filler port cap is equipped with a
dipstick. Use the following procedure to
check the fluid level.
1. Check the fluid level after the vehicle
has been driven enough to warm up the
transmission fluid.
2. Park the vehicle on a flat, level sur-
face and apply the parking brake.
3. With the engine idling and the brake
pedal fully depressed, move the trans-
mission selector lever through all the
positions from the“P”(PARK) to“D”
(DRIVE), stopping momentarily at each
position.4. Move the selector lever to the“N”
(NEUTRAL) or“P”(PARK) position.
5. Remove the dipstick and wipe it with a
clean lint-free cloth.
6. Reinsert the dipstick as far as it goes.
7. Remove dipstick and read the oil level.
The fluid level should always be
between the two marks on the dip-
stick.
8. Use only the following transmission fluid
to ensure optimum transmission
performance:
“DIA QUEEN ATF SP III”.
WARNING
Do not spill the fluid onto a hot
exhaust manifold during topping up
or inspection, or a fire may occur.
Maintenance
9-4Div:
Out put date:

N26A143A
Engine coolant
EM36A-Tb
A translucent coolant reserve tank is
located in the engine compartment. The
coolant level in this tank should be kept
between the“LOW”and“FULL”marks
when measured while the engine is cold .
The cooling system is a closed system and
normally the loss of coolant should be very
slight. A noticeable drop in the coolant level
could indicate leakage. If this occurs, have
the system checked at an authorized
MITSUBISHI dealer as soon as possible.
If the level should drop below the“LOW”
level on the reserve tank, open the lid and
add coolant.
Also, if the reserve tank is completely
empty, remove the radiator cap and add
coolant until the level reaches the filler
neck.
WARNING
Do not open the radiator cap while
the engine is hot. The coolant sys-
tem is under pressure and any hot
coolant escaping could cause severe
burns.Anti-freezeThe engine coolant contains an ethylene
glycol anti-corrosion agent. The cylinder
head and water pump housing are cast alu-
minium alloy, and periodic changing of the
engine coolant is necessary to prevent cor-
rosion of these parts.
Use DIA QUEEN SUPER LONG LIFE
COOLANT or equivalent.
MITSUBISHI Genuine Coolant has excel-
lent protection against corrosion and rust
formation of all metals including alu-
minium and can avoid clogs in the radia-
tor, heater, cylinder head, engine block, etc.
Because of the necessity of this
anti-corrosion agent, the coolant must not
be replaced with plain water even in sum-
mer. The required concentration of
anti-freeze differs depending on the
expected ambient temperature.Ambient temperature
(minimum)°C–15–20–25–30–35–50
Anti-freeze
concentration %30 35 40 45 50 60
CAUTION
(1) Do not use alcohol or metha-
nol anti-freeze or any engine
coolants mixed with alcohol or
methanol anti-freeze. The use of
an improper anti-freeze can
cause corrosion of the alu-
minium components.
(2) For effective anti-corrosion and
anti-freeze performance, keep
the anti-freeze concentration
within the range of 30 to 60%.
Concentrations exceeding 60%
will result in a reduction of both
the anti-freeze and cooling per-
formance thus adversely affect-
ing the engine.
(3) Do not top up with water only.
Water by itself reduces the
rust-protective and anti-freeze
qualities of the coolant and has
a lower boiling point. It can also
cause damage to the cooling
system if it should freeze. Do not
use tapwater, as it can cause
corrosion and rust formation.
Maintenance
9-5
Div:
Out put date:

During cold weather
If the temperatures in your area drop below
freezing, there is the danger that the cool-
ant in the engine or radiator could freeze
and cause severe damage to the engine
and/or radiator. Add a sufficient amount of
anti-freeze to the coolant to prevent it from
freezing.
The engine coolant mixture used at the fac-
tory provides protection against freezing for
temperatures as low as approximately
–30°C. The concentration should be
checked before the start of cold weather
and anti-freeze added to the system if nec-
essary.
Battery
EM37A-Z
The condition of the battery is very impor-
tant for quick starting of the engine and
proper functioning of the vehicle’s electri-
cal system. Regular inspection and care
are especially important in cold weather.
NOTE
(1) After replacing the battery, the elec-
tronic control system data for the
engine, automatic transmission, etc.,
will be erased.
As a result, the engine speed may
become unstable and shift shocks may
occur.
If the engine speed become unstable,
initial engine adjustments will need to
be performed.
Refer to the section“What to do if the
engine speed becomes unstable after
the battery is replaced”on page 8-28.
Shift shocks will become smoother after
several changes in speed.
(2) Memory data for settings made by the
user may be erased when the battery
is replaced. If this happens, establish
the settings again using the relevant
procedures.
M37A018A
Checking battery electrolyte levelThe electrolyte level must be between the
specified limits marks stamped on the out-
side of the battery. Replenish with dis-
tilled water as necessary.
The inside of the battery is divided into sev-
eral compartments; remove the cap from
each compartment and fill to the upper
mark. Do not over-replenish beyond the
upper mark because spillage during driv-
ing could cause damage.
Check the electrolyte level at least once
every four weeks, depending on the oper-
ating conditions.
If the battery is not used, it will discharge
by itself with time. Check it once every four
weeks and charge with low current as nec-
essary.
Maintenance
9-6Div:
Out put date: