NISSAN ALMERA TINO 2001 Service Repair Manual

N
NATS (Nissan Anti-theft System)
precautions ................................................... GI-3
NATS (Nissan Anti-theft System) ............ EL-334
NATS - Wiring diagram ............................ EL-338
NVH troubleshooting (AX) ........................... AX-3
NVH troubleshooting (BR) .......................... BR-6
NVH troubleshooting (MT) .......................... MT-9
NVH troubleshooting (ST) ........................... ST-5
NVH troubleshooting (SU) ........................ SU-17
NVH troubleshooting CL ............................. CL-4
NVIS (Nissan vehicle immobiliser sys-
tem) precautions ....................................... GI-3
Neutral position switch . EC-402, 490, 931, 1016
O
Oil pan (engine) ......................... EM-20, 91, 170
Oil pressure (engine) ...................... LC-5, 25, 44
Oil pump (engine) ........................... LC-5, 25, 44
Oil pump regulator valve (engine) .. LC-7, 27, 46
Oil seal replacement (engine) .......... EM-31, 105
On board diagnostic system ... EC-59, 583, 1096
Operating cylinder (clutch) ........................ CL-14
P
PCV (positive crankcase ventilation) ....... EC-42,
576, 1082
PGC/V - Wiring diagram . EC-334, 460, 854, 988
PNP/SW - Wiring diagram ..... EC-404, 491, 933,
1017, 1297
POWER - Wiring diagram ................... EL-14, 24
PST/SW - Wiring diagram ............ EC-524, 1040
Park/Neutral position switch .. EC-402, 490, 931,
1016, 1297
Park/neutral position switch (A/T) .............. AT-66
Park/neutral position switch (M/T) ............ MT-16
Parking brake control ................................ BR-40
Parking lamp .............................................. EL-87
Piston assembly ....................... EM-60, 142, 236
Piston pin inspection ................ EM-54, 134, 226
Piston ring inspection ............... EM-54, 135, 226
Piston to bore clearance .......... EM-56, 137, 228
Power antenna ........................................ EL-233
Power door lock ....................................... EL-257
Power door mirror .................................... EL-241
Power steering fluid level ............................ ST-7
Power steering gear .................................. ST-15
Power steering hydraulic pressure .............. ST-9
Power steering oil pressure switch ........ EC-523,
1039
Power steering oil pump ..................... ST-21, 22
Power steering system bleeding ................. ST-8
Power supply routing ................................... EL-9Power transistor ............................ EC-907, 1010
Power window ......................................... EL-245
Precautions (General) .................................. GI-4
Pressure plate - See Clutch cover ............ CL-22
Pressure test (A/T) ..................................... AT-52
Priming pump .............................. EC-1094,1111
Q
Quick-glow system ................................ EC-1267
R
RR02 - Wiring diagram .. EC-230, 240, 249, 258,
427, 755, 764, 773, 781, 957
RR02/H - Wiring diagram .............. EC-265, 434,
788, 964
Radiator fan - See Cooling fan ................. LC-37
Radiator ......................................... LC-17, 37, 58
Radio - See Audio ................................... EL-208
Rear air spoiler .......................................... BT-38
Rear axle (disc brake type) ....................... AX-23
Rear axle ................................................... AX-21
Rear bumper .............................................. BT-10
Rear combination lamp removal and
installation .............................................. BT-38
Rear disc brake .................................. BR-28, 36
Rear door ................................................... BT-13
Rear heated oxygen sensor (HO2S)
heater .......................... EC-263, 433, 786, 963
Rear heated oxygen sensor (HO2S) ..... EC-227,
237, 246, 256, 426, 752, 761, 770, 779, 956
Rear seat belt ............................................. RS-7
Rear seat ................................................... BT-49
Rear suspension ....................................... SU-17
Rear window defogger ............................ EL-198
Rear window .............................................. BT-59
Refrigerant connection precaution .............. HA-3
Refrigerant general precaution ................... HA-2
Refrigerant lines ........................................ HA-98
Refrigeration cycle .................................... HA-12
Release bearing (clutch) ..................... CL-17, 20
Removal and installation (A/T) ................ AT-206
Resistor ......................................... EC-908, 1011
Reverse idler shaft (M/T) .................... MT-24, 63
Reverse lamp switch (M/T) - See
Back-up lamp switch (M/T) ................... MT-16
Reverse main gear (M/T) .................... MT-25, 63
Revolution sensor (A/T) ....................... AT-83, 89
Road wheel size ......................................... GI-41
Roof trim .................................................... BT-35
Room lamp - See Interior lamp ............... EL-116
ALPHABETICAL INDEX
IDX-6

S
S/LOCK - Wiring diagram ................ EL-260, 286
S/SIG - Wiring diagram ................. EC-512, 1028
SAE J1930 terminology list ........................ GI-48
SHIFT - Wiring diagram ........................... AT-196
SROOF - Wiring diagram ........................ EL-238
SRS - See Supplemental Restraint
System ................................................... RS-16
START - Wiring diagram ........................... SC-14
STOP/L - Wiring diagram .......................... EL-91
SWL/V - Wiring diagram ................. EC-366, 481
Seal - See Exterior .................................... BT-38
Seat belt pre-tensioner disposal ............... RS-30
Seat belt pre-tensioner ............................... RS-3
Seat belt, front ............................................ RS-5
Seat belt, rear ............................................. RS-7
Seat, front .................................................. BT-46
Seat, rear ................................................... BT-49
Self-diagnostic results ............ EC-73, 598, 1098
Shift control components (M/T) .......... MT-26, 64
Shift fork (M/T) .................................... MT-26, 64
Shift lever .................................................. MT-23
Shift lock system ...................................... AT-195
Shock absorber (front) .............................. SU-11
Shock absorber (rear) ............................... SU-23
Side air bag ............................................... RS-28
Side trim .................................................... BT-28
Speedometer ........................................... EL-130
Spiral cable ............................................... RS-24
Spring (Wheelarch) height .......................... SU-6
Stabilizer bar (front) .................................. SU-12
Stall test (A/T) ............................................ AT-51
Standardized relay ....................................... EL-7
Start signal .......................... EC-511, 1027, 1293
Starter ....................................................... SC-17
Starting system ......................................... SC-13
Steering linkage ......................................... ST-15
Steering switch .......................................... EL-67
Steering wheel and column ....................... ST-10
Steering wheel play ..................................... ST-6
Steering wheel turning force ....................... ST-8
Stop lamp .................................................. EL-91
Striking rod (M/T) ................................ MT-26, 64
Strut (front) ................................................ SU-10
Strut (rear) ................................................. SU-22
Sub-gear (M/T) .......................................... MT-25
Sunroof, electric ....................................... EL-238
Sunroof ...................................................... BT-51
Super lock ................................................ EL-281
Supplemental Restraint System ............... RS-16
Swirl control valve control solenoid
valve .................................. EC-366, 481, 1285
Symbols and abbreviations .......................... GI-9
Symptom matrix chart ........... EC-124, 648, 1116
Synchronizer (M/T) ............................. MT-25, 63
System readiness test (SRT) code ... EC-62, 586
T
TCM circuit diagram ................................... AT-13
TCM inspection table ................................. AT-58
TP/SW - Wiring diagram ................. EC-354, 874
TPS - Wiring diagram ..................... EC-178, 703
TURN - Wiring diagram ........................... EL-102
Tachometer .............................................. EL-130
Tail lamp .................................................... EL-87
Thermostat .................................... LC-15, 35, 57
Three way catalyst precautions ................... GI-6
Three way catalyst .......................... EC-327, 848
Throttle position sensor (TPS) ........ EC-175, 700
Throttle position sensor adjustment .. EC-99, 623
Throttle position switch ................... AT-111, 145,
EC-352, 872
Throwout bearing - See Clutch release
bearing ............................................. CL-17, 20
Tie-rod ball joints ....................................... ST-18
Tie-rod ........................................................ ST-15
Tightening torque of standard bolts ........... GI-47
Timing belt .......................................... EM-22, 96
Timing chain ........................................... EM-175
Tire size ...................................................... GI-41
Torque converter installation .................... AT-207
Tow truck towing ........................................ GI-45
Transmission case (M/T) .................... MT-24, 62
Tread-FR&RR (Dimensions) ...................... GI-41
Trim ............................................................ BT-28
Trouble diagnoses ...................................... GI-31
Trunk lid finisher ........................................ BT-31
Trunk lid opener - See Trunk lid ................ BT-10
Trunk lid trim .............................................. BT-31
Trunk lid ..................................................... BT-10
Trunk room trim ......................................... BT-31
Turn signal lamp ...................................... EL-101
Two trip detection logic ..................... EC-59, 583
Two-pole lift ................................................ GI-44
U
Under body ................................................ BT-68
V
VSS - Wiring diagram ........... EC-340, 860, 1172
Vacuum hose (brake system) ................... BR-18
Vacuum hose drawing (Engine control) ... EC-33,
567, 1077
Vacuum pump ........................................... BR-20
Valve clearance ................................ EM-42, 214
Valve guide ............................... EM-38, 116, 205
Valve lifter ................................................. EM-41
Valve seat ................................. EM-40, 117, 207
Valve spring .............................. EM-41, 119, 209
ALPHABETICAL INDEX
IDX-7

Vehicle speed sensor (VSS) . EC-338, 858, 1172
Viscosity number (SAE) ............................ MA-21
Viscous coupling (FF M/T) ........................ MT-63
W
WARN - Wiring diagram .......................... EL-156
WIP/R - Wiring diagram .......................... EL-184
WIPER - Wiring diagram ......................... EL-178
Warning chime ......................................... EL-165
Warning lamps ......................................... EL-155
Washer, front ........................................... EL-176
Water pump ................................... LC-14, 33, 55
Water temperature gauge ........................ EL-130
Weatherstrip - See Exterior ....................... BT-38
Wheel alignment (rear) ............................. SU-19
Wheel bearing (front) .................................. AX-3Wheel bearing (rear) ................................. AX-22
Wheel hub (front) ........................................ AX-5
Wheel hub (rear) ....................................... AX-23
Wheel sensors (ABS) ............................... BR-90
Wheelarch height ........................................ SU-6
Wheelbase (Dimensions) ........................... GI-41
Wide open & closed throttle position
switch .......................................... EC-175, 700
Width (Dimensions) .................................... GI-41
Window, rear .............................................. BT-59
Windshield ................................................. BT-59
Wiper, front .............................................. EL-176
Wiring diagram (cell code) list ................. EL-525
Wiring diagrams .......................................... GI-11
Withdrawal lever (clutch) ..................... CL-17, 20
Wrist pin - See Piston pin inspection ...... EM-54,
134, 226
ALPHABETICAL INDEX
IDX-8

ENGINE LUBRICATION &
COOLING SYSTEMS
SECTION
LC
CONTENTS
QG
ENGINE LUBRICATION SYSTEM..................................3
Precautions ..................................................................3
LIQUID GASKET APPLICATION PROCEDURE............3
Preparation ..................................................................3
SPECIAL SERVICE TOOLS........................................3
Lubrication Circuit ........................................................4
Oil Pressure Check......................................................5
Oil Pump ......................................................................5
REMOVAL AND INSTALLATION.................................5
DISASSEMBLY AND ASSEMBLY................................6
INSPECTION.............................................................7
REGULATOR VALVE INSPECTION............................7
Changing Engine Oil....................................................8
Changing Oil Filter .......................................................9
Service Data and Specifications (SDS).....................10
OIL PRESSURE CHECK..........................................10
OIL PUMP INSPECTION..........................................10
REGULATOR VALVE INSPECTION..........................10
OIL CAPACITY........................................................10
ENGINE COOLING SYSTEM........................................ 11
Precautions ................................................................ 11
LIQUID GASKET APPLICATION PROCEDURE.......... 11
Preparation ................................................................ 11
SPECIAL SERVICE TOOLS...................................... 11
Cooling Circuit ...........................................................12
System Check............................................................12
CHECKING COOLING SYSTEM HOSES...................12
CHECKING RADIATOR............................................13
CHECKING RADIATOR CAP....................................13
CHECKING COOLING SYSTEM FOR LEAKS............13
Water Pump ...............................................................14
REMOVAL AND INSTALLATION...............................14
INSPECTION...........................................................14
Thermostat .................................................................15
REMOVAL AND INSTALLATION...............................15
INSPECTION...........................................................16
Radiator .....................................................................17
COMPONENTS.......................................................17
Cooling Fan ...............................................................18
COMPONENTS.......................................................18
CONTROL SYSTEM................................................19
Changing Engine Coolant..........................................19
- DRAINING ENGINE COOLANT -............................19
- REFILLING ENGINE COOLANT -...........................20
- FLUSHING COOLING SYSTEM -............................20
Overheating Cause Analysis .....................................21
Service Data and Specifications (SDS).....................22
THERMOSTAT........................................................22
RADIATOR..............................................................22
COOLANT CAPACITY..............................................22
SR
ENGINE LUBRICATION SYSTEM................................23
Precautions ................................................................23
LIQUID GASKET APPLICATION PROCEDURE..........23
Preparation ................................................................23
SPECIAL SERVICE TOOLS......................................23
Lubrication Circuit ......................................................24
Oil Pressure Check....................................................25
Oil Pump ....................................................................25
REMOVAL AND INSTALLATION...............................25
DISASSEMBLY AND ASSEMBLY..............................26
INSPECTION...........................................................26
REGULATOR VALVE INSPECTION..........................27
Changing Engine Oil..................................................28
Changing Engine Oil Filter ........................................28
Oil Filter .....................................................................29
Oil Cooler ...................................................................29
REMOVAL AND INSTALLATION...............................29
INSPECTION...........................................................30
Service Data and Specifications (SDS).....................30
OIL PRESSURE CHECK..........................................30
REGULATOR VALVE INSPECTION..........................30
OIL PUMP INSPECTION..........................................30
OIL CAPACITY........................................................30
ENGINE COOLING SYSTEM........................................31
Precautions ................................................................31
LIQUID GASKET APPLICATION PROCEDURE..........31
Preparation ................................................................31

SPECIAL SERVICE TOOL........................................31
Cooling Circuit ...........................................................32
System Check............................................................32
CHECKING COOLING SYSTEM HOSES...................32
CHECKING COOLING SYSTEM FOR LEAKS............32
CHECKING RADIATOR............................................33
CHECKING RADIATOR CAP....................................33
Water Pump ...............................................................33
REMOVAL AND INSTALLATION...............................33
INSPECTION...........................................................34
Thermostat .................................................................35
REMOVAL AND INSTALLATION...............................35
INSPECTION...........................................................36
Water Outlet ...............................................................36
INSPECTION...........................................................36
INSTALLATION........................................................36
Radiator .....................................................................37
COMPONENTS.......................................................37
Cooling Fan Control System .....................................37
Changing Engine Coolant..........................................38
- DRAINING ENGINE COOLANT -............................38
- REFILLING ENGINE COOLANT -...........................38
- FLUSHING COOLING SYSTEM -............................39
Overheating Cause Analysis .....................................40
Service Data and Specifications (SDS).....................41
THERMOSTAT........................................................41
RADIATOR..............................................................41
COOLANT CAPACITY..............................................41
YD
ENGINE LUBRICATION SYSTEM................................42
Precautions ................................................................42
LIQUID GASKET APPLICATION PROCEDURE..........42
Preparation ................................................................42
SPECIAL SERVICE TOOLS......................................42
Lubrication Circuit ......................................................43
Oil Pressure Check....................................................44
Oil Pump ....................................................................44
REMOVAL AND INSTALLATION...............................44
DISASSEMBLY AND ASSEMBLY..............................45
OIL PUMP INSPECTION..........................................45
REGULATOR VALVE INSPECTION..........................46
Changing Engine Oil..................................................47
Oil Filter Bracket ........................................................48
REMOVAL AND INSTALLATION...............................48
Changing Oil Filter .....................................................48
REMOVAL...............................................................49
INSTALLATION........................................................49
Oil Cooler ...................................................................50
REMOVAL AND INSTALLATION...............................50
Service Data and Specifications (SDS).....................51
OIL PRESSURE CHECK..........................................51
REGULATOR VALVE INSPECTION..........................51
OIL PUMP INSPECTION..........................................51
ENGINE OIL CAPACITY...........................................51
ENGINE COOLING SYSTEM........................................52
Precautions ................................................................52
LIQUID GASKET APPLICATION PROCEDURE..........52
Preparation ................................................................52
SPECIAL SERVICE TOOLS......................................52
Cooling Circuit ...........................................................53
System Check............................................................54
CHECKING COOLING SYSTEM HOSES...................54
CHECKING RADIATOR............................................54
CHECKING RADIATOR CAP....................................54
CHECKING COOLING SYSTEM FOR LEAKS............55
Water Pump ...............................................................55
REMOVAL AND INSTALLATION...............................55
REMOVAL...............................................................56
INSPECTION...........................................................56
INSTALLATION........................................................56
Thermostat .................................................................57
REMOVAL AND INSTALLATION...............................57
INSPECTION...........................................................58
Radiator .....................................................................58
COMPONENTS.......................................................58
REMOVAL AND INSTALLATION...............................59
Cooling Fan ...............................................................59
COMPONENTS.......................................................59
CONTROL SYSTEM................................................59
Changing Engine Coolant..........................................59
- DRAINING ENGINE COOLANT -............................59
- REFILLING ENGINE COOLANT -...........................60
- FLUSHING COOLING SYSTEM -............................61
Overheating Cause Analysis .....................................62
Service Data and Specifications (SDS).....................63
THERMOSTAT........................................................63
RADIATOR..............................................................63
ENGINE COOLANT CAPACITY................................63
CONTENTS(Cont'd)
LC-2

SEM164F
AEM080
Precautions
LIQUID GASKET APPLICATION PROCEDURENLLC00011. Use a scraper to remove all traces of old liquid gasket from
mating surfaces and grooves. Also, completely clean any oil
from these areas.
2. Apply a continuous bead of liquid gasket to mating surfaces.
(Use Genuine Liquid Gasket or equivalent.)
+For oil pan, be sure liquid gasket diameter is 3.5 to 4.5 mm
(0.138 to 0.177 in).
+For areas except oil pan, be sure liquid gasket diameter is 2.0
to 3.0 mm (0.079 to 0.118 in).
3. Apply liquid gasket around the inner side of bolt holes (unless
otherwise specified).
4. Assembly should be done within 5 minutes after coating.
5. Wait at least 30 minutes before refilling engine oil and engine
coolant.
Preparation
SPECIAL SERVICE TOOLSNLLC0002
Tool number
Tool nameDescription
ST25051001
Oil pressure gauge
NT050
Measuring oil pressure
ST25052000
Hose
NT559
Adapting oil pressure gauge to cylinder block
KV10115801
Oil filter wrench
NT772
Removing oil filter
WS39930000
Tube presser
NT052
Pressing the tube of liquid gasket
ENGINE LUBRICATION SYSTEMQG
Precautions
LC-3

Lubrication CircuitNLLC0003
SEM852FB
SLC339B
ENGINE LUBRICATION SYSTEMQG
Lubrication Circuit
LC-4

SEM853F
Oil Pressure CheckNLLC0004WARNING:
+Be careful not to burn yourself, as the engine and oil may
be hot.
+For M/T models, put gearshift lever in Neutral ªNº posi-
tion.
1. Check oil level.
2. Remove oil pressure switch.
SLC926-A
3. Install pressure gauge.
4. Start engine and warm it up to normal operating temperature.
5. Check oil pressure with engine running under no-load.
Engine speed
rpmApproximate discharge pressure
kPa (bar, kg/cm2, psi)
600 More than 98 (0.98, 1.0, 14)
2,000 More than 294 (2.94, 3.0, 43)
6,000 More than 392 (3.92, 4.0, 57)
+If difference is extreme, check oil passage and oil pump
for oil leaks.
6. Install oil pressure switch with sealant.
: 13 - 17 N´m (1.25 - 1.75 kg-m,9-12ft-lb)
Oil Pump
REMOVAL AND INSTALLATIONNLLC0005+Make sure that O-ring is fitted properly.
1. Drain engine oil.
2. Remove drive belts.
3. Remove oil pan. Refer to EM-20, ªOIL PANº.
4. Remove oil strainer.
5. Remove front cover. Refer to EM-22, ªTIMING CHAINº.
6. Install front cover.
7. Reinstall parts in reverse order of removal.
ENGINE LUBRICATION SYSTEMQG
Oil Pressure Check
LC-5

DISASSEMBLY AND ASSEMBLYNLLC0006
SEM854FA
1. Oil pump cover
2. Inner rotor
3. Outer rotor
4. Front cover5. Gasket
6. Oil strainer
7. Regulator valve8. Spring
9. Washer
10. Plug
+When installing oil pump, apply engine oil to rotors.
JLC307B
+Install the inner rotor and outer rotor with the punched
marks on the oil pump cover side.
ENGINE LUBRICATION SYSTEMQG
Oil Pump (Cont'd)
LC-6

SEM855F
SEM856F
INSPECTIONNLLC0007Using a feeler gauge, check the following clearances.
Standard clearance:
Unit: mm (in)
Body to outer rotor radial clearance10.250 - 0.325 (0.0098 - 0.0128)
Inner rotor to outer rotor tip clearance
2Below 0.18 (0.0071)
Body to inner rotor clearance30.030 - 0.085 (0.0012 - 0.0033)
Body to outer rotor axial clearance40.030 - 0.090 (0.0012 - 0.0035)
Inner rotor to brazed portion of hous-
ing clearance50.045 - 0.091 (0.0018 - 0.0036)
SEM857FA
+If the tip clearance (2) exceeds the limit, replace rotor set.
+If body to rotor clearances (1, 3, 4, 5) exceed the limit,
replace front cover assembly.
SLC986AA
REGULATOR VALVE INSPECTIONNLLC00081. Visually inspect components for wear and damage.
2. Check oil pressure regulator valve sliding surface and valve
spring.
3. Coat regulator valve with engine oil.
Check that it falls smoothly into the valve hole by its own
weight.
If damaged, replace regulator valve set or front cover assem-
bly.
ENGINE LUBRICATION SYSTEMQG
Oil Pump (Cont'd)
LC-7