NISSAN PULSAR 1987 Workshop Manual
Page 161 of 238
Front Suspension 161 
 
 
View of the suspension unit and knuckle assembly removed as a unit to show the cam head bolt.  
(1)  With the piston rod fully extended, install the 
coil springs. Ensure that  the spring compressor is 
tightened sufficiently.
 
NOTE: The flat coiled end of the spring 
should face the top and the lower end of the 
spring should be located correctly.
 
(2)  Install the dust cover, bump rubber, insulator, 
spring seat, thrust washer and  mounting assembly 
ensuring that the arrow on the spring seat will face the 
outside of the  vehicle  when  the  suspension  unit 
assembly is installed.  
(3)  Install the piston rod  nut and tighten the nut 
securely. 
(4) Remove the coil spring compressor from the 
suspension unit assembly and tighten the piston rod 
nut to the specified torque.  (5) Install the suspension unit assembly to the 
vehicle, holding it in position by loosely installing the 
upper mounting retaining nuts.  (6) Install the suspension unit assembly lower 
mounting to the steering knuckle, align the mating 
marks on the cam head bolt and tighten the nuts and 
bolts to the specified torque. 
NOTE: If the cam head bolt is not installed
 
in its original position, a wheel alignment 
must be performed.
 
(7) Tighten  the upper retaining  nuts  to  the 
specified torque. 
(8) Install the brake hoses to the suspension unit. 
Lower the vehicle to the ground. 
(9) Check the front wheel  alignment and adjust 
as necessary. Refer to the Suspension and Steering 
Angles heading in this section. 
5.    CONTROL ARM 
Special Equipment Required: 
To Renew Ball Joint and Control Arm Bushes — 
Press, suitable t ubes and mandrels 
To Test Ball Joint — Small torque wrench or 
preload gauge, spring scale
 
TO REMOVE AND INSTAL 
(1) Loosen the front wheel nuts, raise the front 
of the  vehicle and support  it on chassis stands. 
Remove the front wheel.
 
(2)  Remove the split pin from the ball joint 
retaining nut and remove the nut. 
(3) Disconnect the ball joint from the control 
arm using a suitable puller, or alternatively place a 
suitable dolly against one si de of the control arm eye 
and strike the opposite side with a hammer until the 
ball joint stud is free from the control arm eye.  (4)  Remove the nut retaining the stabilizer link 
to the control arm.
 
(5)  Remove the nut and through bolt from the 
front control arm bush.  (6) Remove the bolts from the rear control arm 
bush bracket and withdraw the control arm from the 
vehicle.  (7) Inspect the control arm for cracks, damage 
and distortion and renew if necessary.  (8) Inspect the ball joint  and bushes for damage, 
deterioration and excessive wear. If necessary renew 
BALLJOINT
View of the control arm and associated components.   
Page 162 of 238
162 Front Suspension 
 the ball joint or bushes as described later in this 
section.
 
Installation is a reversal of the removal procedure 
with attention to the following points:
 
(1)  When   installing   the    control   arm   bush 
bracket, ensure that the  protrusion on the bracket is 
towards the inside of the vehicle. 
(2) Do not fully tighten the control arm bush 
bolts and through bolt nut until the curb weight of the 
vehicle is on the suspension. 
NOTE: Curb weight is with the vehicle 
unladen except for a full tank of fuel and 
normal amounts of oil and water and with 
the spare lyre, jack and hand tools in their 
normal positions.
 
(3)  Tighten the ball joint nut to the specified 
torque and retain with a new split pin.
 
TO CHECK AND RENEW BALL JOINT 
(1)  Remove the control arm from the vehicle as 
previously described.
 
(2)  Install the ball joint nut and turn the ball 
joint at least ten revolutions to ensure that the ball 
joint is correctly seated.  (3) Using a spring scale with the hook placed 
over the split pin hole, check the ball joint swinging 
torque. A new ball joint should measure 15.7-80.4 N 
and a used ball joint should measure 7.8-80.4 N. 
Renew the ball joint if necessary.  (4)  Using a small torque wrench or preload 
gauge, measure the force requi red to rotate the ball 
joint.  A new  ball joint   should   measure  between 
1.0-4.9 Nm and a used ball joint should measure 
between 0.5-4.9 Nm. Renew the ball joint if neces- 
sary.
 
(5)  To renew the ball joint, remove the snap ring 
from the stud end of the  ball joint using snap ring 
pliers.  (6) Support the control arm in a press, ball joint 
stud uppermost, with a suitable tube that is large 
enough for the ball joint to pass through.  (7) Press the ball joint out from the control arm. 
(8)  Press a new ball joint into the control arm 
using a suitable tube that pushes on the outer circum- 
ference of the joint only. 
(9)  Install the snap ring and install the 
control 
arm to the vehicle as previously described.
 
TO RENEW CONTROL ARM BUSHES 
(1)  Remove the control arm from the vehicle as 
previously described. Mark the position of the rear 
control arm bush.  (2) To remove the rear control arm bush use a 
bearing puller and a press. When installing the bush 
use a suitable tube that pushes on the inner edge of the 
bush only.  NOTE: Ensure that the bush is installed 
with the flat portion in its original location.
 
(3)
 To remove the front control arm bush use a 
suitable tube that pushes on the outer circumference 
of the bush and a split tu be supporting the control 
arm.  (4) After the bush has been pressed out approx- 
imately half way, cut the protruding part of the bush 
using a hacksaw. Cutting the bush in this way will 
allow removal. 
(5) Support the control arm and push the new 
bush in from the outside using a suitable tube that 
pushes on the outer circumference only.  (6) Install  the  control   ar m  to  the  vehicle  as 
previously described. 
6.    STABILISER BAR 
TO REMOVE AND INSTAL 
(1) Raise the front of the vehicle and support it 
on chassis stands.
 
(2)  Remove the bolts at the flexible joint retain- 
ing the front engine pipe to the exhaust pipe located 
below the stabilizer bar.  (3) Remove the bolt  from the exhaust pipe 
mounting below the stabilizer bar. Disconnect the 
exhaust pipe at the flexible joint and allow the front of 
the pipe to hang down.  (4) Remove the stabilizer bar bracket retaining 
bolts and remove the stabilizer bar brackets from the 
vehicle.  (5) Remove the stabilizer bar lower link nuts 
from each control arm. When removing the lower nuts 
it may be necessary to hold the upper nuts with a 
spanner. 
(6) Maneuver   the   stabilizer   bar   from   the 
vehicle. 
Installation is a reversal  of the removal procedure 
with attention to the following points:
 
(1) Ensure that the stabilizer bar mounting rub- 
bers are in a serviceable condition and secure in the 
mounting brackets.
 
Dismantled view of one  end of the stabilizer bar. 
Page 163 of 238
Front Suspension 163  
(2) Ensure that the stabilizer bar links are in 
good condition. Renew if necessary. 
(3) When installing the stabilizer bar ensure that 
the links are installed perpendicular to the control arm 
with the ball joint socket face  parallel to the end of the 
stabilizer bar.  (4) Ensure that the brackets are installed with 
the flat portion facing towards  the front of the vehicle. 
Tighten the retaining bolts securely. 
7.    SUSPENSION AND STEERING ANGLES
 
ADJUSTMENT 
NOTE: Extensive knowledge and special- 
ised equipment are required to measure and 
correct the suspension and steering angles 
with the exception of the front wheel toe in. 
Therefore, as it is not a viable proposition 
for the average person to carry out a com- 
plete wheel alignment, the vehicle should be 
taken to a wheel alignment specialist.
 
Prior to carrying out a wheel alignment, a thor- 
ough inspection of the steering linkage, front hub 
bearings, ball joints and suspension units should be 
carried out. Faulty components should be renewed or 
repaired as necessary.
 
The tread of the front ti res should be examined 
for excessive or uneven wear  as certain conditions of 
tire wear are indicative of  damaged or worn compo- 
nents in the suspension, stee ring linkage and/or wheels 
and bearings. Refer to the  heading Tire Wear Trouble 
Shooting in the Wheels and Tires section. If the tires 
are found to be defective,  renew them with serviceable 
lyres.
 
TO CHECK AND ADJUST TOE IN/OUT 
NOTE: The vehicle s hould be unladen ex- 
cept for the normal amount of fuel and with 
the tires inflated to  the correct pressures.
 
(1) With the vehicle on a level floor, raise the 
front of the vehicle and s upport it on chassis stands. 
(2)  Spin each front wheel in turn and using a 
piece of chalk, mark a line around the periphery of 
each tire as near to the centre as possible.  (3) Lower the vehicle to the ground and bounce 
the front several times to stabilize the suspension.  (4) Set the wheels in the straight ahead position. 
(5)  Mark the centre chalk line on both tires at a 
point approximately 200 mm above the floor and 
forward of the suspension.  (6) Using a tape measure,  measure and record 
the distance between the two marked points on the 
tire centers. 
 
Diagram indicating the front wheel toe in. Refer to  
Specifications for the  correct  difference   between  
measurement A and B.  
(7) Maintaining the wheels in the straight ahead 
position, roll the vehicle  forward until the marks are 
the same distance from the floor but to the rear of the 
suspension.  (8) Again using the tape measure, measure and 
record the distance between  the marks on the tires. 
(9)  The difference between the front and rear 
measurement will give the correct toe in/out reading. 
If the larger measurement is  at the front, the wheels 
are in a toe out position. If the reverse is true, the 
wheels are in toe in position. Compare the reading 
obtained with the figure given in Specifications. 
(10) If adjustment of the to e in/out is necessary, 
loosen the tie rod locknuts on both sides.  (11) Remove the retaining clips from the small 
end of the steering rack rubber boots.  (12) Turn the tie rods as required until the correct 
toe in/out reading is obtained. 
NOTE: It is important to turn each tie rod 
equally to maintain the central position of 
the steering gear. Ensure that the lengths of 
the tie rods are the same.
 
(13) Tighten the tie rod locknuts to the specified 
torque without changing the  positions of the adjusters. 
(14)  Install the retaining clips to the small end 
of 
the steering rack rubber boots, ensuring that the boots 
are not twisted.  
Page 164 of 238
164 
REAR SUSPENSION 
SPECIFICATIONS 
Type........................... Independent MacPherson strut 
Shock absorber.................... Oil filled, non-repairable 
Maximum hub bearing end float ................. 0.05 mm 
Rear wheel alignment: 
Toe out ........................................3  mm ± 2 mm 
Camber .............................................  - 1 °  ±   4 5 ' 
TORQUE WRENCH SETTINGS 
Hub retaining nut ......................................... 255 Nm 
Suspension unit retaining nuts ....................... 29 Nm 
Upper mounting retaining nut ........................ 72 Nm 
Suspension unit to knuckle nuts ..................  118 Nm 
Control arms to knuckle nut ........................  118 Nm 
Control arms to crossmember nut ...............  118 Nm 
Stabiliser bar mounting bracket bolts ..........  108 Nm 
Stabiliser bar retaining nut.............................. 83 Nm 
Backing plate bolts........................................... 45 Nm 
1.    REAR SUSPENSION TROUBLE SHOOTING 
REAR END NOISE 
( 1 )     Defective suspension unit or mounting: Re- 
new the faulty components.
 
 (2)  Loose or worn control arm bushes or pivot 
bolts: Check and tighten or renew the worn compo- 
nents.  (3) Broken coil spring: Renew the coil spring, 
preferably in matching pairs.  (4) Worn rear hub bearing: Check and renew the 
hub bearing as necessary.  (5) Loose or worn stabilizer bar bushes: Check 
and tighten or renew the worn components. 
NOTE: As a quick guide to suspension unit 
condition, bounce the  vehicle up and down 
(one side at a time) and observe if the vehicle 
comes to rest in a single movement If the 
vehicle bounces two or three times before 
coming to rest the susp ension unit is suspect. 
If suspect, remove the suspension unit and 
check for fractures and leaks. If the 
suspension unit is found to be unserviceable, 
it is good practice to install two new 
suspension units as a matching pair.
 
To check the control arm bushes or pivot 
bolts, insert a lever between the suspect unit 
and its mounting and lever the unit back 
and forth checking for  excessive movement.
 
Check the coil springs  visually for breaks. 
If the spring is found to be unserviceable, it 
is good practice to install two new coil 
springs as a matching pair.
 
Rear hub bearing noise can be diagnosed 
by raising and supporting the rear of the 
vehicle, spinning one wheel at a time and 
listening for a rumbling noise.
 
POOR OR ERRATIC ROAD HOLDING ABILITY 
(1)  Low or uneven tire pressure: Inflate to the 
recommended pressures. 
(2) Incorrect rear wheel alignment: Check and 
adjust the rear wheel  alignment as necessary. 
(3)  Defective suspension unit: Renew the faulty 
suspension unit, preferably in pairs.  (4) Loose or broken stabilizer bar: Check and 
tighten or renew the faulty components. 
Check the stabilizer bar bushes and mounting rubbers 
for wear and deterioration.   
Page 165 of 238
Rear Suspension 165 
 
 
Checking the rear control arm outer pivot bolt for security. 
(5) Loose or worn control arm bushes or pivot 
bolts: Check and tighten or renew the worn compo- 
nents.
 
NOTE: Check the service ability of the sus- 
pension units, control arm bushes and pivot 
bolts as previously described.
 
If incorrect rear wheel alignment is sus- 
pected, it is recommended that the vehicle be 
taken to a wheel alignment specialist or a 
Nissan dealer to be checked and if necessary 
adjusted.
 
Visually inspect the stabilizer bar for 
damage.
 
2.   DESCRIPTION 
The independent type rear suspension consists of 
a suspension unit, a knuckle assembly which incorpo- 
rates the stub axle, inboard control arms and a 
stabilizer bar.
 
The suspension unit consists of a sealed, oil filled 
shock absorber, enclosed at the upper end by a coil 
spring on which an upper mounting assembly is 
located and attached to the body.
 
The shock absorber piston  rod is attached to the 
centre of the suspension unit upper mounting assem- 
bly.
 
The lower end of the suspension unit is attached 
to the knuckle assembly to  which the brake caliper 
and/or the brake backing plate is mounted.
 
The control arms are attached to the knuckle 
assembly at the outer end, and the crossmember at the 
inner end.
 
The stabilizer bar is attached to the knuckle 
assembly and mounted to the underbody. As well as 
reducing body roll when cornering it also secures the 
knuckle assembly, preventing  fore and aft movement.
 
Adjustment of the toe out is provided by a 
graduated cam mounted on the rear control arm inner 
pivot bolt. Each graduation on the cam is equivalent 
to 2 mm adjustment.
 
Camber is set in production and cannot be 
adjusted. If the camber is not within Specifications, 
inspect the suspension components and renew the 
damaged or worn components as necessary.
 
 
Installed view of the rear suspension.   
Page 166 of 238
166 Rear Suspension 
 
3.    REAR HUB 
Special Equipment Required 
To Check Hub Bearing End Float — Dial gauge 
To Renew Bearing — Press and suitable drift
 
TO REMOVE AND INSTAL 
(1) Raise the rear of the vehicle and support it 
on chassis stands. Remove the rear wheel and release 
the handbrake.
 
(2)  On models with rear drum brakes, proceed 
to operation (6). 
(3) Remove the clip securing the brake hose to 
the suspension unit and disengage the hose. 
(4) Remove the bolts securing the brake caliper 
to the knuckle assembly.  (5) Slide the caliper from the disc and support it 
away from the working area, ensuring that no excess 
strain is placed on the brake hose.  (6) Rotate the hub and check that it rotates 
smoothly. If it does not rotate smoothly, renew the 
hub bearing.  (7) Mount a dial gauge with the plunger posi- 
tioned against the outer face of the hub. Move the hub 
back and forth in line with  the stub axle and note the 
reading on the dial gauge. If the end float exceeds 
Specifications, renew the hub bearing. 
(8) Remove the hub grease cap from the rear 
hub.  (9) Remove the split pin from the stub axle and 
remove the nut retainer, the hub retaining nut and 
washer. Remove the hub assembly from the stub axle.  Installation is a reversal of the removal procedure 
with attention to the following points:
 
(1)  Tighten the hub retaining nut to the specified 
torque.  (2) Check the hub bearing  end float as previ- 
ously described. 
(3) On models with disc brakes, install the brake 
 
caliper and tighten the retaining bolts to the torque 
specified in the Brakes section. Install the brake hose to 
the suspension unit and secure with the retaining clip.
 
TO RENEW BEARING 
(1)  Remove   the  rear  hub  as  previously  de- 
scribed.  (2) Remove the snap ring from the rear of the 
hub assembly.  (3) Support the rear of the hub around the 
bearing housing, ensuring that the bearing will not be 
obstructed when being pressed out.  (4) Using a suitable drift,  press the bearing out 
of the hub. 
 
Dismantled view of the rear hub assembly. Drum brake 
model. 
 
Tightening the hub retaining nut with a torque wrench. Dismantled view of the rear hub assembly. Disc brake 
model.
  
Page 167 of 238
Rear Suspension 167 
 
NOTE:  When a wheel bearing has been 
removed from the hub it must be renewed.
 
(5)  Press the new bearing into the hub, ensuring 
that pressure is not exerted on the inner race of the 
bearing and that the bearin g seal is not damaged. Do 
not apply grease or oil to the mating surfaces of the 
bearing and the hub.
 
NOTE: When installing the new bearing, 
the press load must not exceed 3 tonnes.
 
(6)  Inspect the snap ring for wear or cracks and 
renew as necessary. Install the snap ring into the hub 
ensuring that it is secur ely located in the groove. 
(7)  Apply multi-purpose grease to the bearing 
sealing lip and install the hub as previously described. 
4.    SUSPENSION UNIT
 
Special Equipment Required: 
To Dismantle — Spring compressor 
TO REMOVE AND DISMANTLE 
(1) On hatchback models, remove the rear par- 
cel shelf and lower the rear seat backrests. Remove the 
parcel shelf side panel re taining screws and remove 
the relevant side panel.  
(2)  On sedan models, prise out the parcel shelf 
retaining buttons  using a  suitable  instrument  and 
withdraw the parcel shelf from the vehicle. If the rear 
radio speakers are installed,  remove the speaker grille 
retaining screws and separate the speaker grilles from 
the speakers prior to withdrawing the parcel shelf 
from the vehicle.  (3) Raise the rear of the vehicle and support it 
on chassis stands as describe d in the Wheels and Tires 
section. Remove the rear wheel from the vehicle. 
 
View of the suspension unit with the spring compres- 
sors installed. 
(4) Remove the clip securing the brake hose to 
the suspension unit and disengage the hose from the 
suspension unit.  (5) Support the weight of the knuckle assembly 
and remove the bolts and nuts securing the suspension 
unit to the knuckle assembly. 
(6) Remove the nuts securing the suspension 
unit to the body panel and maneuver the suspension 
unit from the vehicle.  (7) Thoroughly clean the suspension unit and 
secure it in a soft jawed vice. 
(8) Remove the dust cap from the upper mount- 
ing and while holding the end of the piston rod with 
an adjustable spanner, loosen the upper mounting 
retaining nut. Do not re move the retaining nut. 
(9)  Using a suitable spring compressor,  com- 
press the coil spring and remove the upper mounting 
retaining nut and washer.  (10) Remove the upper mounting, insulator and 
spring seat from th e suspension unit. 
(11)  Withdraw the upper insulator, coil spring, 
lower insulator and dust cover from the suspension 
unit.  (12) Check the coil spring for cracks, deformation 
and damage. Compare the free length with a new coil 
spring and renew as necessary. 
Location of the suspension unit retaining nuts. Hatch- 
back model.  
Page 168 of 238
168 Rear Suspension 
 NOTE: If a coil spring is defective it is 
advisable to renew both coil springs as a 
matched set.
 
(13) Check the spring seat for cracks, deforma- 
tion or wear and renew as necessary. 
(14) Check the upper mounting and the insulator 
for wear, damage, signs of melting rubber or deterio- 
ration.  (15) Check that the piston rod is not cracked, 
bent or damaged. 
 
Dismantled view of the suspension unit.  
(16 ) Check the hydraulic operation of the suspen- 
sion unit. With the suspension unit vertical, move the 
piston rod up and down severa l times. A firm pressure 
with no slack spots should be evident in both direc- 
tions. Also check the suspen sion unit for fluid leakage. 
If fluid leakage is present, renew the suspension unit, 
preferably in pairs.
 
TO ASSEMBLE AND INSTAL 
Assembly is a reversal of the dismantling proce- 
dure with attention to the following points:
 
(1)   Install the coil spring and lower insulator to 
the suspension unit ensuring th at the flat end of the 
spring is positioned at the top and the lower end of the 
spring is located correctly  in the suspension unit.
 
(2) Install the remaining co mponents to the sus- 
pension unit, ensuring that the arrow on the spring 
seat will be facing the stub  axle when installed. 
(3)  Install a new upper mounting retaining nut, 
tighten to the specified tor que and remove the spring 
compressor.  (4) Position the suspension unit inside the rear 
wheel housing and maneuver the mounting studs 
into position. With the aid of an assistant, install the 
suspension unit retaining nuts and tighten to the 
specified torque. 
 
View of the suspension unit removed from the vehicle.  
(5) Install the bolts securin g the suspension unit 
to the knuckle assembly and tighten the nuts to the 
specified torque. 
(6) Install the brake hose to the suspension unit 
and secure with the retaining clip.  (7) Install the rear wheel and lower the vehicle to 
the ground.  (8) On hatchback models, install the parcel shelf 
side panel and the parcel shelf.  (9) On sedan models, install the parcel shelf and 
insert the retaining buttons firmly. If removed, install 
the radio speaker grilles.  
Page 169 of 238
Rear Suspension 169 
 
5.    CONTROL ARM 
Special Equipment Required: 
To Renew Control Arm Bush — Press and suitable 
removal tool
 
TO REMOVE AND INSTAL 
(1) Raise the rear of the vehicle and support it 
on chassis stands as describe d in the Wheels and Tires 
section.
 
(2)  Suitably mark the front and rear control 
arms to ensure installation to the original locations. 
NOTE: The front and rear control arms are 
identical in appearance, however, on models 
manufactured prior to March 1988 the 
compound of the rubber bushes differ.
 
(3) Remove the nut and bolt securing the control 
arms to the knuckle assembly. 
(4) Suitably mark the rear inner pivot bolt cams 
in relation to the crossmember to ensure correct 
installation. 
(5) Remove the rear control arm inner pivot 
bolt, adjusting cam, nut  and control arm from the 
vehicle.  (6) Remove the front control arm inner pivot 
bolt, washer, nut and control arm from the vehicle. 
(7) Inspect the control arm bushes for wear, 
cracks and deterioration and renew as necessary.  (8) Inspect the control arms for cracks, damage 
and distortion and renew as necessary. 
(9) Inspect the pivot bolts  for damage and renew 
as necessary.  Installation is a reversal of the removal procedure 
with attention to the following points:
 
(1)  Install the control arms to the original 
loca- 
tions, ensuring that the inner pivot bolts are installed 
from the front of the crossmember. 
(2) Align the marks on the rear inner pivot bolt 
 
Dismantled view of the control arms and associated 
components. Disc brake model.  
cams and the crossmember that were made prior to 
removal. Install the inner pivot bolt nuts but do not 
tighten.
 
(3) Install the bolt that secures the control arms 
to the knuckle assembly and tighten the nut finger 
tight.  (4) Lower the vehicle to the ground. With the 
weight of the vehicle on th e rear wheels, ensure that 
the marks on the inner pivot bolt cams and the 
crossmember are aligned.  (5) Tighten the inner and outer control arm 
bolts and nuts to the specified torque.  (6) Check and if necessary adjust the rear wheel 
alignment. Refer to the Re ar Wheel Alignment head- 
ing in this section. 
TO RENEW CONTROL ARM BUSH
 
(1)  Remove the control arm as previously de- 
scribed.  (2) Using a press and press plates or a bush 
removal tool, remove the bush from the control arm. 
NOTE: If a press or bush removal tool is not 
available, a simple alternative can be made 
using a long bolt, large and small washers, a 
nut and a tubular spacer. This method is 
illustrated in the General Information sec- 
tion under the General Repair Procedures 
heading.
 
(3) Install a new bush to the control arm 
ensuring 
that it is pressed squarely into the control arm. When 
installed, the bush should be equidistant from either 
end of the control arm bore.  (4) Install  the  control   arm   as  previously   de- 
scribed. 
Ensure that the cam and the crossmember are suitably
marked prior to loosening the nut.   
Page 170 of 238
170 Rear Suspension 
 
6.    KNUCKLE ASSEMBLY 
TO REMOVE AND INSTAL 
(1) Remove   the   rear   hub   as   previously   de- 
scribed.
 
(2)  On drum brake models, disconnect the brake 
pipe from the wheel cylinder and plug the cylinder 
and brake pipe apertures to  prevent the loss of brake 
fluid and the entry of dirt.  (3) Remove the backing plate retaining bolts and 
remove the backing plate from the knuckle assembly.  (4) Remove the nut and bolt securing the control 
arms to the knuckle assembly.  (5) Remove the bolts and nuts securing the 
suspension unit to the knuckle assembly.  (6) Remove the nut, washers and bush securing 
the stabilizer bar to the knuckle assembly, rotate the 
knuckle assembly and remove  it from the stabilizer 
bar.  (7) Carefully clean the knuckle assembly. Do not 
immerse the rubber bush in  solvent as damage will 
occur. 
(8) Check the knuckle assembly for wear, cracks 
and damage.  Installation is a reversal of the removal procedure 
with attention to the following points:
 
(1)  Install the knuckle assembly onto the stabi- 
liser bar, maneuver it into position with the suspen- 
sion  unit and  install  the  retaining bolts and  nuts. 
Tighten the bolts and nuts to the specified torque. 
(2) Install the control arms to the knuckle 
assem- 
bly and  install the retaining bolt and nut.  Do 
not 
tighten the retaining bolt and nut at this stage.  (3) Install the bush, washers and retaining nut to 
the stabilizer bar. Do not tighten the retaining nut at 
this stage.  (4) Install the backing plate to the knuckle as- 
sembly and tighten the retaining bolts to the specified 
torque. 
(5) On drum brake models, connect the brake 
 
pipe to the wheel cylinder and tighten the flare nut 
securely.
 
(6)  Install the rear hub as  previously described. 
(7)  On drum brake models, bleed the brake 
hydraulic system as described  in the Brakes section. 
(8)  With the weight of the vehicle on the road 
wheels, tighten the control  arms retaining bolt and nut 
and the stabilizer bar retaining nut to the specified 
torque.  (9) Check and if necessary adjust the rear wheel 
alignment. Refer to the Re ar Wheel Alignment head- 
ing in this section. 
7.    STABILISER BAR 
TO REMOVE AND INSTAL 
(1) Raise the rear of the vehicle and support it 
on chassis stands as describe d in the Wheels and Tires 
section. Remove the rear wheels.
 
(2)  Remove the nut. washer and bush retaining 
the stabilizer bar to each knuckle assembly.  (3) Remove the bolts retain ing the intermediate 
exhaust pipe to the rear of the catalytic converter, 
remove the bolt securing the exhaust mounting to the 
underbody and slightly lower  the intermediate exhaust 
pipe. Support the intermediate pipe to prevent the 
tailpipe contacting the lower bumper panel.  (4) Remove the bolts retaining the stabilizer bar 
mounting brackets to the underbody and withdraw 
the stabilizer ba r from each knuckle assembly. Ma- 
noeuvre the stabilizer bar from the vehicle. 
(5) Remove  the   mounting   rubbers   from   the 
stabilizer bar and the rubber bush and spacer from 
each knuckle assembly.  (6) Inspect the stabilizer bar for cracks and 
damage and renew as necessary.  (7) Inspect the stabilizer bar mounting brackets 
for wear and damage and renew as necessary.  (8) Inspect the mounting rubbers, the rubber 
bushes and spacers for wear and deterioration and 
renew as necessary. 
 
 View of the  knuckle   assembly  removed  from   the 
vehicle. Disc brake model.  View of the stabilizer bar mounting bracket and rubber 
removed from the stabilizer bar.