NISSAN TIIDA 2007 Service Repair Manual

EM-54
< ON-VEHICLE REPAIR >[HR16DE]
TIMING CHAIN
The illustration shows the relationship between the matching mark
on each timing chain and that on the corresponding sprocket, with
the components installed.
1. Install the crankshaft sprocket and the oil pump drive related parts with the following procedure:
a. Install the crankshaft sprocket (1), the oil pump drive chain (2),
and the oil pump sprocket (3) at the same time.
 Install the crankshaft sprocket so that its invalid gear area (A)
is towards the back of the engine.
 Install the oil pump sprocket so that its hexagonal surface
faces (B) the front of engine.
NOTE:
There is no matching mark in the oil pump drive related parts.
b. Hold the top of the oil pump shaft using the TORX socket (size:
E8), and then tighten the oil pump sprocket nuts.
1 : Timing chain
2 : Camshaft sprocket (EXH)
3 : Timing chain slack guide
4 : Chain tensioner
5 : Oil pump drive chain
6 : Oil pump sprocket
7 : Crankshaft sprocket
8 : Timing chain tension guide
9 : Camshaft sprocket (INT)
A : Dark blue link
B : Matching mark (stamp)
C : Orange link
D : Matching mark (stamp)
E : Crankshaft key (point straight up)
F : Matching mark (peripheral stamp line)
G : Dark blue link
PBIC3718E
: Engine front
PBIC3719E
1 : Crankshaft sprocket
2 : Oil pump drive chain
3 : Oil pump sprocket
PBIC3720E

TIMING CHAIN
EM-55
< ON-VEHICLE REPAIR >[HR16DE]
C
D
E
F
G
H
I
J
K
L
MA
EM
N
P O
c. Install chain tensioner (1).
 Insert the body into the shaft (B) while inserting the spring into
the fixing hole (A) of cylinder block front surface.
 Make sure that the tension is applied to the oil pump drive
chain after installing.
2. Install timing chain with the following procedure.
 Install by aligning matching marks on each sprocket and tim-
ing chain.
 If these matching marks are not aligned, rotate the camshaft
slightly to correct the position.
CAUTION:
 Check matching mark position of each sprocket and tim-
ing chain again after installing the timing chain, keep
matching marks aligned by holding them with a hand.
 To avoid skipped teeth, never rotate crankshaft and cam-
shaft until front cover is installed.
3. Install timing chain tension guide (2) and timing chain slack
guide (1).
4. Install chain tensioner (1).
 Fix the plunger at the most compressed position using a stop-
per pin (A), and then install it.
 Securely pull out the stopper pin after installing the chain ten-
sioner.
PBIC3716E
A : Dark blue link
B : Matching mark (stamp)
C : Orange link
D : Matching mark (stamp)
E : Crankshaft key (point straight up)
F : Matching mark (peripheral stamp line)
G : Dark blue link
PBIC3721E
PBIC3714E
PBIC3722E

EM-56
< ON-VEHICLE REPAIR >[HR16DE]
TIMING CHAIN
5. Check matching mark position of timing chain and each sprocket again.
6. Install the front oil seal to the front cover. Refer to EM-78, "
FRONT OIL SEAL : Removal and Installation"
7. Install front cover with the following procedure:
a. Apply a continuous bead of liquid gasket with tube presser
(commercial service tool) to front cover as shown.
Use Genuine Liquid Gasket or equivalent.
b. Apply a continuous bead of liquid gasket with suitable tool to
front cover as shown.
Use Genuine Liquid Gasket or equivalent.
1 : Cylinder head
2 : Cylinder block
3 : Oil pan (upper)
A : Liquid gasket application area φ 3.0 - 4.0 mm (0.12 - 0.16 in)
PBIC3724E
A : Liquid gasket application area φ 3.0 - 4.0 mm (0.12 - 0.16 in)
PBIC3725E

TIMING CHAIN
EM-57
< ON-VEHICLE REPAIR >[HR16DE]
C
D
E
F
G
H
I
J
K
L
MA
EM
N
P O
c. Tighten bolts in the numerical order shown.
d. After all bolts are tightened, retighten them to specified torque in
numerical order as shown.
CAUTION:
Be sure to wipe off any excessive liquid gasket leaking to
surface.
8. Insert crankshaft pulley by aligning with crankshaft key.
 When inserting crankshaft pulley with a plastic hammer, tap on its center portion (not circumference).
CAUTION:
Never damage front oil seal lip section.
9. Tighten crankshaft pulley bolt with the following procedure:
 Secure crankshaft pulley with a suitable tool, and tighten crankshaft pulley bolt.
a. Apply new engine oil to thread and seat surfaces of crankshaft pulley bolt.
b. Tighten crankshaft pulley bolt.
c. Put a paint mark (B) on crankshaft pulley, mating with any one of
six easy to recognize angle marks (A) on crankshaft bolt flange
(1).
d. Turn another 60 degrees clockwise (angle tightening).
 Check the tightening angle with movement of one angle mark.
10. Make sure that crankshaft turns smoothly by rotating by hand clockwise.
11. Installation is in the reverse order of removal, for the remaining parts.
InspectionINFOID:0000000001381413
INSPECTION AFTER REMOVAL
Timing Chain
KBIA3429J
: 35.0 N·m (3.6 kg-m, 26 ft-lb)
PBIC3726E

EM -58
< ON-VEHICLE REPAIR >[HR16DE]
TIMING CHAIN
Check for cracks and any excessive wear at link plates and roller
links of timing chain. Replace timing chain as necessary.
INSPECTION AFTER INSTALLATION
Inspection for Leaks
 Before starting engine, check oil/fluid levels including engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-19, "
Fluids and Lubricants".
 Use procedure below to check for fuel leakage.
- Turn ignition switch “ON” (with engine stopped). With fuel pressure applied to fuel piping, check for fuel leak-
age at connection points.
- Start engine. With engine speed increased, check again for fuel leakage at connection points.
 Run engine to check for unusual noise and vibration.
NOTE:
If hydraulic pressure inside chain tensioner drops after removal/installation, slack in guide may generate a
pounding noise during and just after the engine start. However, this does not indicate an unusualness. Noise
will stop after hydraulic pressure rises.
 Warm up engine thoroughly to make sure there is no leakage of fuel, or any oil/fluids including engine oil and
engine coolant.
 Bleed air from lines and hoses of applicable lines, such as in cooling system.
 After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to the
specified level, if necessary.
Summary of the inspection items:
* Transmission/transaxle/CVT fluid, power steering fluid, brake fluid, etc.A: Crack
B: Wear
JPBIA0091ZZ
Items Before starting engine Engine running After engine stopped
Engine coolant Level Leakage Level
Engine oil Level Leakage Level
Other oils and fluid* Level Leakage Level
Fuel Leakage Leakage Leakage

CAMSHAFT
EM-59
< ON-VEHICLE REPAIR >[HR16DE]
C
D
E
F
G
H
I
J
K
L
MA
EM
N
P O
CAMSHAFT
Exploded ViewINFOID:0000000001381414
Removal and InstallationINFOID:0000000001381415
CAUTION:
The rotation direction in the text indicates all directions seen from the engine front.
REMOVAL
1. Remove front wheel (RH). Refer to WT-6, "Rotation".
2. Remove front fender protector (RH). Refer to EXT-22, "
Removal and Installation".
3. Drain engine oil. Refer to LU-7, "
Draining".
CAUTION:
Be sure to perform this step when engine is cold.
4. Remove the following parts.
 Intake manifold: Refer to EM-29, "
Exploded View".
 Drive belt: Refer to EM-16, "
Removal and Installation".
 Water pump pulley: Refer to CO-20, "
Exploded View".
 Ground cable (RH)
1. Camshaft bracket (No. 2 to 5) 2. Camshaft bracket (No.1) 3. Camshaft sprocket (EXH)
4. Camshaft sprocket (INT) 5. Cylinder head 6. Oil filter (for intake valve timing control)
7. Washer 8. Plug 9. Intake valve timing control solenoid valve
10. O-ring 11. O-ring 12. Camshaft position sensor (PHASE)
13. Valve lifter 14. Camshaft (INT) 15. Camshaft (EXH)
A. Refer to EM-59
PBIC3672E

EM-60
< ON-VEHICLE REPAIR >[HR16DE]
CAMSHAFT
5. Support the bottom surface of engine using a transmission jack, and then remove the engine mounting
bracket and insulator (RH). Refer to EM-89, "
Exploded View".
6. Remove rocker cover. Refer to EM-47, "
Exploded View".
7. Set No. 1 cylinder at TDC of its compression stroke with the following procedure:
a. Rotate crankshaft pulley (2) clockwise and align TDC mark
(without paint mark) (A) to timing indicator (1) on front cover.
b. Make sure the matching marks on each camshaft sprocket are
positioned as shown.
 If not, rotate crankshaft pulley one more turn to align matching
marks to the positions.
8. Remove crankshaft pulley with the following procedure:
a. Secure crankshaft pulley (1) using a suitable tool (A).
b. Loosen and pull out crankshaft pulley bolts.
CAUTION:
Never remove the mounting bolts as they are used as a sup-
porting point for the pulley puller.
c. Attach a pulley puller [SST: KV11103000] (A) in the M 6 thread
hole on crankshaft pulley, and remove crankshaft pulley.
9. Remove front cover with the following procedure:
B : White paint mark (Not use for service)
PBIC3673E
1 : Camshaft sprocket (EXH)
2 : Camshaft sprocket (INT)
A : Matching mark (stamp)
B : Matching mark (peripheral stamp line)
PBIC3872E
PBIC3710E
B: M6 bolt
PBIC3711E

CAMSHAFT
EM-61
< ON-VEHICLE REPAIR >[HR16DE]
C
D
E
F
G
H
I
J
K
L
MA
EM
N
P O
a. Loosen bolts in the reverse of the order shown.
b. Cut liquid gasket by prying the position ( ) shown, and then
remove the front cover.
10. Remove camshaft position sensor (PHASE) from rear end of cylinder head.
CAUTION:
Handle it carefully and avoid impacts.
11. Remove camshaft sprocket (EXH) (1).
CAUTION:
 Hold the camshaft hexagonal part (A), and then secure the
camshaft.
 Never rotate crankshaft and camshaft separately, so as
not to contact valve with piston in the following steps.
12. Turn the camshaft sprocket (INT) to the most advanced position.
CAUTION:
Installation and removal of the camshaft sprocket (INT) must be done in the most advanced posi-
tion for the following reasons.
KBIA3429J
PBIC3712E
AWBIA0102ZZ

EM-62
< ON-VEHICLE REPAIR >[HR16DE]
CAMSHAFT
 The sprocket (C) and vane (camshaft coupling) (B) are
designed to spin and move within the range of a certain
angle.
 With the engine stopped and the vane in the most
retarded angle, it will not spin because it is locked to the
sprocket side by the internal lock pin (A).
 If the camshaft sprocket mounting bolts are turned in the
situation described above, the lock pin will become dam-
aged and cause malfunctions because of the increased
horizontal load (cutting force) on the lock pin.
a. Remove camshaft bracket (No. 1) (1).
 Loosen the bolts in several steps, and then remove them.
b. Apply the following air pressure to the No. 1 journal oil hole (A)
of camshaft (INT) (1) shown using an air gun.
 Apply the air pressure into the oil hole on the second groove
from the front of camshaft thrust (B).
 Proceed all the way through step “e” with the air pressure on.
 Attach the rubber nozzle (B) narrowed to the top of the air gun
(A) to prevent air leakage from the oil hole. Securely apply the
air pressure to the oil hole.
CAUTION:
 There are other oil holes in the side grooves. Never use
the incorrect oil holes.
 Be sure not to damage the oil path with the tip of the air
gun.
 Wipe all the oil off the air gun to prevent oil from being
blown all over along with the air, and the area around the
air gun should be wiped with a rag when applying air
pressure. Eye protection should be worn as needed.
NOTE:
The air pressure is used to move the lock pin into the disengage position.
c. Hold the camshaft sprocket (INT) with hands, and then apply the power counterclockwise/clockwise alter-
natively.
 Finally rotate the sprocket of the camshaft sprocket (INT) counterclockwise [the direction shown by the
arrow ( )].
 Perform the work while applying the air pressure to the oil hole.
PBIC3679E
: Engine front
AWBIA0103ZZ
Pressure
: 300 kPa (3.0 bar, 3.1 kg/cm2 , 44 psi) or more
AWBIA0104ZZ
AWBIA0105ZZ

CAMSHAFT
EM-63
< ON-VEHICLE REPAIR >[HR16DE]
C
D
E
F
G
H
I
J
K
L
MA
EM
N
P O
 If the lock pin is not released by hands, tap the camshaft
sprocket (INT) lightly with a plastic hammer (A).
 If the camshaft sprocket (INT) is not rotated counterclockwise
even if the above procedures are performed, check the air
pressure and the oil hole position.
d. While doing the above, once you hear a click (the sound of the
internal lock pin disengaging) from inside the camshaft sprocket
(INT), start turning the camshaft sprocket (INT) in the counter-
clockwise direction in the most advanced angle position.
 Keep the air pressure on.
 If there is no click, as soon as the vane-side (camshaft side)
starts moving independently of the sprocket, the lock pin has
become disengaged.
 Make sure that it is in the most advanced angle position by
seeing if the stopper pin groove (A) and the stopper pin hole (B) are matched up as shown.
e. Complete the applying procedure of air pressure and the holding procedure of camshaft (INT).
f. Insert the stopper pin (A) into the stopper pin holes in the cam-
shaft sprocket (INT) and lock in the most advanced angle posi-
tion.
CAUTION:
No load is exerted on the stopper pin (spring reaction, etc.).
Since it comes out easily, secure it with tape (B) to prevent
it from coming out.
NOTE:
The stopper pin shows one example of a hexagonal wrench for
2.5 mm (0.098 in) [length of inserted section: approximately15
mm (0.59 in)].
13. Remove camshaft brackets (No. 2 to 5).
 Loosen bolts in several steps in the reverse of the order
shown.
NOTE:
The camshaft bracket (No. 1) has been already removed.
14. Remove camshaft (EXH).
AWBIA0106ZZ
C : Most retarded angle (lock pin engaged)
D : Most advanced angle
PBIC3684E
AWBIA0107ZZ
A : EXH side
B : INT side
: Engine front
PBIC3686E