NISSAN TIIDA 2007 Service Repair Manual

EM-74
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CAMSHAFT
2. Measure the camshaft sprocket runout with a dial indicator.
(Total indicator reading)
 If it exceeds the limit, replace camshaft sprocket.
Valve Lifter
Check if surface of valve lifter has any wear or cracks.
 If anything above is found, replace valve lifter. Refer to EM-123,
"Camshaft".
Valve Lifter Clearance
VALVE LIFTER OUTER DIAMETER
Measure the outer diameter of valve lifter with a micrometer (A).
VALVE LIFTER HOLE DIAMETER
Measure the diameter of valve lifter hole of cylinder head with an
inside micrometer (A).
VALVE LIFTER CLEARANCE
 (Valve lifter clearance) = (Valve lifter hole diameter) – (Valve lifter outer diameter)
 If out of the standard, referring to the each standard of valve lifter outer diameter and valve lifter hole diame-
ter, replace either or both valve lifter and cylinder head.
INSPECTION AFTER INSTALLATION
Limit: Refer to EM-123, "Camshaft".
KBIA1493J
KBIA0182E
Standard: Refer to EM-123, "Camshaft".
PBIC3185J
Standard: Refer to EM-123, "Camshaft".
PBIC3184J
Standard: Refer to EM-123, "Camshaft".

CAMSHAFT
EM-75
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P O Inspection for Leaks
The following are procedures for checking fluids leak, lubricates leak.
 Before starting engine, check oil/fluid levels including engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-19, "
Fluids and Lubricants".
 Use procedure below to check for fuel leakage.
- Turn ignition switch “ON” (with engine stopped). With fuel pressure applied to fuel piping, check for fuel leak-
age at connection points.
- Start engine. With engine speed increased, check again for fuel leakage at connection points.
 Run engine to check for unusual noise and vibration.
NOTE:
If hydraulic pressure inside timing chain tensioner drops after removal/installation, slack in the guide may
generate a pounding noise during and just after engine start. However, this is normal. Noise will stop after
hydraulic pressure rises.
 Warm up engine thoroughly to make sure there is no leakage of fuel, or any oil/fluids including engine oil and
engine coolant.
 Bleed air from lines and hoses of applicable lines, such as in cooling system.
 After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to the
specified level, if necessary.
Summary of the inspection items:
*: Transmission/transaxle/CVT fluid, power steering fluid, brake fluid, etc.
Inspection of Camshaft Sprocket (INT) Oil Groove
CAUTION:
 Perform this inspection only when DTC P0011 is detected in self-diagnostic results of CONSULT-III
and it is directed according to inspection procedure of EC section. Refer to EC-131, "
Diagnosis Pro-
cedure" (EURO-OBD), EC-484, "Diagnosis Procedure" (WITHOUT EURO-OBD).
 Check when engine is cold so as to prevent burns from the splashing engine oil.
1. Check engine oil level. Refer to LU-6, "
Inspection".
2. Perform the following procedure so as to prevent the engine from being unintentionally started while
checking.
a. Release the fuel pressure. Refer to EC-377, "
Inspection" (EURO-OBD), EC-681, "Inspection" (WITHOUT
EURO-OBD).
b. Remove intake manifold. Refer to EM-29, "
Exploded View".
c. Disconnect ignition coil and injector harness connectors. Refer to EM-47, "
Exploded View".
3. Remove intake valve timing control solenoid valve. Refer to EM-50, "
Exploded View".
4. Crank engine, and then make sure that engine oil comes out
from intake valve timing control solenoid valve hole (A). End
crank after checking.
WARNING:
Be careful not to touch rotating parts (drive belts, idler pul-
ley, and crankshaft pulley, etc.).
CAUTION:
 Prevent splashing by using a shop cloth so as to prevent
the worker from injury from engine oil and so as to prevent engine oil contamination.
 Prevent splashing by using a shop cloth so as to prevent engine oil from being splashed to
engine and vehicle. Especially, be careful not to apply engine oil to rubber parts of drive belts,
engine mounting insulator, etc. Wipe engine oil off immediately if it is splashed.
Items Before starting engine Engine running After engine stopped
Engine coolant Level Leakage Level
Engine oil Level Leakage Level
Other oils and fluid* Level Leakage Level
Fuel Leakage Leakage Leakage
1: Plug
:Engine front
PBIC3706E

EM-76
< ON-VEHICLE REPAIR >[HR16DE]
CAMSHAFT
5. Perform the following inspection if engine oil does not come out from intake valve timing control solenoid
valve oil hole of the cylinder head.
 Remove oil filter, and then clean it. Refer to EM-71, "
Inspection".
 Clean oil groove between oil strainer and intake valve timing control solenoid valve. Refer to LU-3,
"Engine Lubrication System" and LU-3, "Engine Lubrication System Schematic".
6. Remove components between intake valve timing control solenoid valve and camshaft sprocket (INT),
and then check each oil groove for clogging.
 Clean oil groove if necessary. Refer to LU-3, "
Engine Lubrication System" and LU-3, "Engine Lubrica-
tion System Schematic".
7. After inspection, installation is in the reverse order of removal.

OIL SEAL
EM-77
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OIL SEAL
VALVE OIL SEAL
VALVE OIL SEAL : Removal and InstallationINFOID:0000000001381417
REMOVAL
1. Remove camshafts. Refer to EM-59, "Exploded View".
2. Remove valve lifters. Refer to EM-59, "
Exploded View".
3. Rotate crankshaft, and set piston whose valve oil seal is to be removed to TDC. This will prevent valve
from dropping into cylinder.
CAUTION:
When rotating crankshaft, be careful to avoid scarring front cover with timing chain.
4. Remove valve collet.
 Compress valve spring with the valve spring compressor, the
attachment and the adapter [SST: KV10116200] (A). Remove
valve collet with a magnet hand (B).
CAUTION:
Be careful not to damage valve lifter holes.
5. Remove valve spring retainer, valve spring and valve spring seat. Refer to EM-82, "
Disassembly and
Assembly".
6. Remove valve oil seal with the valve oil seal puller [SST:
KV10107902] (A).
INSTALLATION
1. Apply new engine oil to valve oil seal joint surface and seal lip.
2. Press in valve oil seal to the height “H” shown with the valve oil
seal drift [SST: KV10115600] (A).
3. Install in the reverse order of removal, for the rest of parts.
FRONT OIL SEAL
PBIC3727E
PBIC3728E
Height “H” : 13.2 - 13.8 mm (0.520 - 0.543 in)
PBIC3211J

EM-78
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OIL SEAL
FRONT OIL SEAL : Removal and Installation
INFOID:0000000001381418
REMOVAL
1. Remove the following parts:
 Front fender protector (RH): Refer to EXT-22, "
Removal and Installation".
 Drive belt: Refer to EM-16, "
Removal and Installation".
 Crankshaft pulley: Refer to EM-50, "
Exploded View".
2. Remove front oil seal using a suitable tool.
CAUTION:
Be careful not to damage front timing chain case and crankshaft.
INSTALLATION
1. Apply new engine oil to both oil seal lip and dust seal lip of new front oil seal.
2. Install front oil seal.
 Install front oil seal so that each seal lip is oriented as shown.
 Using a suitable drift, press-fit until the height of front oil seal
(2) is level with the mounting surface.
- Suitable drift (A): outer diameter 50 mm (1.97 in), inner diame-
ter 44 mm (1.73 in).
 Make sure the garter spring is in position and seal lips not
inverted
CAUTION:
 Be careful not to damage front timing chain case and
crankshaft.
 Press-fit straight and avoid causing burrs or tilting oil seal.
3. Install in the reverse order of removal, for the rest of parts.
REAR OIL SEAL
REAR OIL SEAL : Removal and InstallationINFOID:0000000001381419
REMOVAL
1. Remove transaxle assembly. Refer to TM-210, "Removal and Installation" (A/T), TM-633, "Removal and
Installation" (M/T).
2. Remove clutch cover and clutch disk. Refer to CL-13, "
Removal and Installation".
3. Remove flywheel. Refer to EM-100, "
Exploded View".
4. Remove rear oil seal with a suitable tool.
CAUTION:
Be careful not to damage crankshaft and cylinder block.
INSTALLATION
1. Apply the liquid gasket lightly to entire outside area of new rear oil seal.
A : Dust seal lip
B: Oil seal lip
: Engine outside
: Engine inside
PBIC3485J
1 : Front cover
: Engine outside
PBIC3729E

OIL SEAL
EM-79
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Use Genuine Liquid Gasket or equivalent.
2. Install rear oil seal so that each seal lip is oriented as shown.
 Press-fit rear oil seal with a drift outer diameter 113 mm (4.45
in) and inner diameter 90 mm (3.54 in) (commercial service
tool) (A).
CAUTION:
 Be careful not to damage crankshaft and cylinder block.
 Press-fit oil seal straight to avoid causing burrs or tilt-
ing.
 Never touch grease applied onto oil seal lip.
 Press in rear oil seal (1) to the position as shown.
3. After press-fitting rear oil seal, completely wipe off any liquid gasket protruding to rear end surface side.
4. Install in the reverse order of removal, for the rest of parts.
A : Dust seal lip
B: Oil seal lip
: Engine outside
: Engine inside
PBIC3485J
PBIC3660E
A : Rear end surface of cylinder block
PBIC3761E

EM-80
< ON-VEHICLE REPAIR >[HR16DE]
CYLINDER HEAD
CYLINDER HEAD
Removal and InstallationINFOID:0000000001381421
REMOVAL
1. Release fuel pressure. Refer to EC-377, "Inspection" (EURO-OBD), EC-681, "Inspection" (WITHOUT
EURO-OBD).
2. Drain engine coolant and engine oil. Refer to CO-11, "
Changing Engine Coolant" and LU-7, "Draining".
CAUTION:
 Perform this step when the engine is cold.
 Never spill engine coolant and engine oil on drive belt.
3. Remove the following components and related parts.
 Front fender protector (RH): Refer to EXT-22, "
Removal and Installation".
 Generator: Refer to CHG-15, "
Removal and Installation".
 Exhaust front tube: Refer to EX-5, "
Component".
 Exhaust manifold: Refer to EM-32, "
Exploded View".
 Intake manifold: Refer to EM-29, "
Exploded View".
 Fuel tube and fuel injector: Refer to EM-35, "
Exploded View".
 Water outlet: Refer to CO-24, "
Removal and Installation".
 Drive belt: Refer to EM-16, "
Removal and Installation".
 Front cover: Refer to EM-50, "
Exploded View".
 Camshaft: Refer to EM-59, "
Exploded View".
4. Remove cylinder head loosening bolts in reverse order as
shown with cylinder head wrench (commercial service tool).
1. Cylinder head assembly 2. Cylinder head bolt 3. Washer
4. Cylinder head gasket
A. Refer to EM-80
PBIC3731E
A : EXH side
B: INT side
: Engine front
PBIC3732E

CYLINDER HEAD
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5. Remove cylinder head gasket.
INSPECTION AFTER REMOVAL
Cylinder Head Bolts Outer Diameter
 Cylinder head bolts are tightened by plastic zone tightening
method. Whenever the size difference between “d1” and “d2”
exceeds the limit, replace them with a new one.
 If reduction of outer diameter appears in a position other than “d2”,
use it as “d2” point.
Cylinder Head Distortion
NOTE:
When performing this inspection, cylinder block distortion should be also checking. Refer to EM-127, "
Cylinder
Block".
1. Wipe off engine oil and remove water scale (like deposit), gasket, sealant, carbon, etc. with a scraper.
CAUTION:
Never allow gasket debris to enter passages for engine oil or engine coolant.
2. At each of several locations on bottom surface of cylinder head,
measure the distortion in six directions.
 If it exceeds the limit, replace cylinder head.
INSTALLATION
1. Install new cylinder head gasket.
2. Tighten cylinder head bolts in numerical order as shown with the
following procedure to install cylinder head.
CAUTION:
If cylinder head bolts are re-used, check their outer diame-
ters before installation. Follow the “Cylinder Head Bolts
Outer Diameter” measurement procedure.
a. Apply new engine oil to threads and seating surfaces of mount-
ing bolts.
b. Tighten all bolts.
c. Completely loosen.
CAUTION:Limit (“d1”–“d2”): 0.15 mm (0.0059 in)
PBIC3717E
A : Straightedge
B : Feeler gauge
Limit : Refer to EM-125, "Cylinder Head".
PBIC3207J
A : EXH side
B : INT side
: Engine front
: 66.7 N·m (6.8 kg-m, 49 ft-lb)
: 0 N·m (0 kg-m, 0 ft-lb)
PBIC3732E

EM-82
< ON-VEHICLE REPAIR >[HR16DE]
CYLINDER HEAD
In this step, loosen bolts in reverse order of that indicated.
d. Tighten all bolts.
e. Turn all bolts 75 degrees clockwise (angle tightening).
CAUTION:
Check and confirm the tightening angle by using the angle
wrench [SST: KV10112100] (A) or protractor. Avoid judg-
ment by visual inspection without the tool.
f. Turn all bolts 75 degrees clockwise again (angle tightening).
3. Installation is in the reverse order of removal, for the remaining parts.
INSPECTION AFTER INSTALLATION
Inspection for Leaks
 Before starting engine, check oil/fluid levels including engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-19, "
Fluids and Lubricants".
 Use procedure below to check for fuel leakage.
- Turn ignition switch “ON” (with engine stopped). With fuel pressure applied to fuel piping, check for fuel leak-
age at connection points.
- Start engine. With engine speed increased, check again for fuel leakage at connection points.
 Run engine to check for unusual noise and vibration.
 Warm up engine thoroughly to make sure there is no leakage of fuel, exhaust gases, or any oil/fluids includ-
ing engine oil and engine coolant.
 Bleed air from lines and hoses of applicable lines, such as in cooling system.
 After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to the
specified level, if necessary.
Summary of the inspection items:
*: Transmission/transaxle/CVT fluid, power steering fluid, brake fluid, etc.
Disassembly and AssemblyINFOID:0000000001381422
: 40.0 N·m (4.1 kg-m, 30 ft-lb)
PBIC3733E
Items Before starting engine Engine running After engine stopped
Engine coolant Level Leakage Level
Engine oil Level Leakage Level
Other oils and fluid* Level Leakage Level
Fuel Leakage Leakage Leakage
Exhaust gases — Leakage —

CYLINDER HEAD
EM-83
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DISASSEMBLY
1. Remove spark plug with a spark plug wrench (commercial service tool).
2. Remove valve lifter.
 Identify installation positions, and store them without mixing them up.
3. Remove valve collet.
 Compress valve spring with the valve spring compressor, the
attachment and the adapter [SST: KV10116200] (A). Remove
valve collet with a magnet hand (B).
CAUTION:
Be careful not to damage valve lifter holes.
4. Remove valve spring retainer and valve spring.
5. Push valve stem to combustion chamber side, and remove valve.
 Identify installation positions, and store them without mixing them up.
1. Spark plug 2. Valve collet 3. Valve spring retainer
4. Valve spring 5. Valve spring seat 6. Valve oil seal
7. Valve guide (EXH) 8. Valve guide (INT) 9. Cylinder head
10. Valve seat (EXH) 11. Valve (EXH) 12. Valve seat (INT)
13. Valve (INT)
A. Refer to EM-82
B. Refer to EM-82
PBIC3734E
PBIC3727E