fuel pump NISSAN X-TRAIL 2003 Electronic Owner's Guide

EC-400
[QR (WITHOUT EURO-OBD)]
BASIC SERVICE PROCEDURE
3. Remove fuel hose. Refer toEM-17, "INTAKE MANIFOLD".
lDo not twist or kink fuel hose because it is plastic hose.
lDo not remove fuel hose from quick connector.
lKeep the original fuel hose to be free from intrusion of dust or foreign substances with a suitable cover.
4. Install the fuel pressure gauge as shown in the figure.
lWipe off oil or dirt from hose insertion part using cloth moist-
ened with gasoline.
lApply proper amount of gasoline between top of the fuel tube
and No.1 spool.
lInsert fuel hose for fuel pressure check until it touches the
No.1 spool on fuel tube.
lUse NISSAN genuine hose clamp (part number: 16439
N4710 or 16439 40U00).
lWhen reconnecting fuel line, always use new clamps.
lWhen reconnecting fuel hose, check the original fuel hose for
damage and abnormality.
lUse a torque driver to tighten clamps.
lInstall hose clamp to the position within 1 - 2 mm (0.04 - 0.08
in).
lMake sure that clamp screw does not contact adjacent parts.
5. After connecting fuel hose for fuel pressure check, pull the hose
with a force of approximately 98 N (10 kg, 22 lb) to confirm fuel
tube does not come off.
6. Turn ignition switch "ON", and check for fuel leakage.
7. Start engine and check for fuel leakage.
8. Read the indication of fuel pressure gauge.
lDo not perform fuel pressure check with system operating. Fuel pressure gauge may indicate false
readings.
lDuring fuel pressure check, confirm for fuel leakage from fuel connection every 3 minutes.
9. If result is unsatisfactory, go to next step.
10. Check the following.
lFuel hoses and fuel tubes for clogging
lFuel filter for clogging
lFuel pump
lFuel pressure regulator for clogging
If OK, replace fuel pressure regulator.
IfNG,repairorreplace.Tightening torque: 1 - 1.5 N·m (0.1 - 0.15 kg-m, 9 - 13
in-lb)
At idling: Approximately 350 kPa (3.5 bar, 3.7 kg/cm
2,51psi)
PBIB0669E
PBIB0670E

TROUBLE DIAGNOSIS
EC-417
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EC
Symptom Matrix ChartEBS00BMY
SYSTEM — BASIC ENGINE CONTROL SYSTEM
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
Fuel Fuel pump circuit 1 1 2 3 2 2 2 3 2EC-627
Fuel pressure regulator system 3 3 4 4 4 4 4 4 4 4EC-399
Injector circuit 1 1 2 3 2 2 2 2EC-618
Evaporativeemissionsystem 334444444 4EC-647
Air Positive crankcase ventilation sys-
tem334444444 41EC-650
Incorrect idle speed adjustment 3 3 1 1 1 1 1EC-412
Electric throttle control actuator 1 1 2 3 3 2 2 2 2 2 2EC-534
,
EC-536
,
EC-542
Ignition Incorrect ignition timing adjustment 3 3 1 1 1 1 1 1EC-412
Ignition circuit 1 1 2 2 2 2 2 2EC-592
Main power supply and ground circuit 2 2 3 3 3 3 3 2 3EC-454
Mass air flow sensor circuit 1 1 2 2 2 2 2 2EC-463
Engine coolant temperature sensor circuit 1 1 2 2 2 3 2 2 3 1 2EC-470
Throttle position sensor circuit 1 2 2 2 2 2 2 2EC-475
Accelerator pedal position sensor circuit 3 2 1 2 2EC-484
Heated oxygen sensor 1 circuit 1 2 3 2 2 2 2EC-490,
EC-581
Knock sensor circuit 2 2 3EC-496
Crankshaft position sensor (POS) circuit 2 2EC-501
Camshaft position sensor (PHASE) circuit 2 2EC-507
Vehicle speed signal circuit 2 3 3 3EC-513
Power steering pressure sensor circuit 2 3 3 3 3EC-518
ECM 22333333333EC-523,
EC-530
Intake valve timing control solenoid valve cir-
cuit332 13223 3EC-608
PNP switch circuit 3 3 3 3 3 3 3EC-614
Start signal circuit 2EC-623
Refrigerant pressure sensor circuit 2 3 3 3 3 4EC-634

TROUBLE DIAGNOSIS
EC-419
[QR (WITHOUT EURO-OBD)]
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EC
Air Air duct
55555 5EM-15
Air cleanerEM-15
Air leakage from air duct
(Mass air flow sensor —electric
throttle control actuator)
5555EM-15
Electric throttle control actuatorEM-17
Air leakage from intake manifold/
Collector/GasketEM-17
Cranking Battery
111111 11SC-3
Alternator circuitSC-12
Starter c irc uit 3SC-21
Signal plate 6EM-64
PNP switch
4MT-13or
AT- 3 8 8
Engine Cylinder head
55555 55 5EM-52
Cylinder head gasket 4 3
Cylinder block
66666 66 64
EM-64
Piston
Piston ring
Connecting rod
Bearing
Crankshaft
Va l v e
mecha-
nismTiming chain
55555 55 5EM-43
CamshaftEM-33
Intake valve
3EM-52
Exhaust valve
Exhaust Exhaust manifold/Tube/Muffler/
Gasket
55555 55 5EM-22
,EX-
2Three way catalyst
Lubrica-
tionOil pan/Oil strainer/Oil pump/Oil
filter/Oil gallery/Oil cooler
55555 55 52EM-24
,LU-
9,LU-10,
LU-13
Oil level (Low)/Filthy oilLU-7
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA

TROUBLE DIAGNOSIS
EC-429
[QR (WITHOUT EURO-OBD)]
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EC27 LG/BCooling fan relay
(High)[Engineisrunning]lCooling fan is not operatingBATTERY VOLTAGE
(11 - 14V)
[Engineisrunning]
lCooling fan is high speed operating0-1.0V
29 B/P Fuel pump relay[Ignition switch “ON”]
lFor 1 seconds after turning ignition switch “ON”
[Engineisrunning]0-1.0V
[Ignition switch “ON”]
lMore than 1 seconds after turning ignition switch
“ON”.BATTERY VOLTAGE
(11 - 14V)
30 PU/WAir conditioner cut
signal[Engineisrunning]
lBoth A/C switch and blower switch are “ON”
(Compressor operates).Approximately 0V
[Engineisrunning]
lA/C switch is “ON”
(Compressor not operates).Approximately 4.6V
33B/W
(With A/T)
W
(With M/T)CAN communication
line[Ignition switch “ON”]Approximately 2.6V
Output voltage varies with the
communication status.
34L/R
(With A/T)
R
(With M/T)CAN communication
line[Ignition switch “ON”]Approximately 2.4V
Output voltage varies with the
communication status.
36 L/OR Tachometer signal[Engineisrunning]
lWarm-up condition
lIdle speed6-7V
[Engineisrunning]
lEngine speed is 2,500 rpm6-7V
37 LGCooling fan relay
(Low)[Engineisrunning]
lCooling fan is not operatingBATTERY VOLTAGE
(11 - 14V)
[Engineisrunning]
lCooling fan is operating0-1.0V
40 P Stop lamp switch[Engineisrunning]
lBrake pedal fully releasedApproximately 0V
[Engineisrunning]
lBrake pedal fully depressedBATTERY VOLTAGE
(11 - 14V)
41 B/Y Start signal[Ignition switch “ON”]Approximately 0V
[Ignition switch “START”]9-14V TER-
MINAL
NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)
PBIB0523E
PBIB0524E

TROUBLE DIAGNOSIS
EC-435
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EC
ENGINE CONTROL COMPONENT PARTS/CONTROL SYSTEMS APPLICATION
X: Applicable
*1: This item includes 1st trip DTCs.
*2: This mode includes 1st trip freeze frame data or freeze frame data. The items appear on CONSULT-II screen in freeze frame data
mode only if a 1st trip DTC or DTC is detected. For details, refer toEC-402
.
CONSULT-II INSPECTION PROCEDURE
1. Turn ignition switch OFF.
ItemDIAGNOSTIC TEST MODE
WORK
SUPPORTSELF-DIAGNOSTIC
RESULTS
DATA
MONI-
TORDATA
MONI-
TOR
(SPEC)ACTIVE
TEST
DTC*1FREEZE
FRAME
DATA*2
ENGINE CONTROL COMPONENT PARTS
INPUT
Crankshaft position sensor (POS)´´´´
Camshaft position sensor (PHASE)´
Mass air flow sensor´´´
Engine coolant temperature sensor´´´´´
Heated oxygen sensor 1´´´
Heated oxygen sensor 2´´
Wheel sensor (Vehicle speed signal)´´´´
Accelerator pedal position sensor´´´
Throttlepositionsensor´´´
Intake air temperature sensor´´
Knock sensor´
Refrigerant pressure sensor´´
Ignition switch (start signal)´´
Closed throttle position switch (accelera-
tor pedal position sensor signal)´´
Air conditioner switch´´
Park/neutral position (PNP) switch´´
Stop lamp switch´´´
Power steering pressure sensor´´´
Battery voltage´´
Load signal´´
ENGINE CONTROL COMPONENT PARTS
OUTPUT
Injectors´´ ´
Power transistor (Ignition timing)´´ ´
Throttle control motor relay´´´
EVAP canister purge volume control sole-
noid valve´´ ´
Air conditioner relay´´
Fuel pump relay´´´´
Cooling fan relay´´´´
Heated oxygen sensor 1 heater´´
Heated oxygen sensor 2 heater´´
Intake valve timing control solenoid valve´´ ´
Calculated load value´´´

EC-436
[QR (WITHOUT EURO-OBD)]
TROUBLE DIAGNOSIS
2. Connect “CONSULT-II” to data link connector, which is located
under LH dash panel near the fuse box cover.
3. Turn ignition switch ON.
4. Touch “START”.
5. Touch “ENGINE”.
6. Perform each diagnostic test mode according to each service
procedure.
For further information, see the CONSULT-II Operation Manual.
WORK SUPPORT MODE
Work Item
PBIB0376E
PBR455D
SEF995X
SEF824Y
WORK ITEM CONDITION USAGE
FUEL PRESSURE RELEASE
lFUEL PUMP WILL STOP BY TOUCHING “START” DUR-
ING IDLING.
CRANK A FEW TIMES AFTER ENGINE STALLS.When releasing fuel pressure
from fuel line
IDLE AIR VOL LEARN
lTHE IDLE AIR VOLUME THAT KEEPS THE ENGINE
WITHIN THE SPECIFIED RANGE IS MEMORIZED IN
ECM.When learning the idle air volume

EC-440
[QR (WITHOUT EURO-OBD)]
TROUBLE DIAGNOSIS
PURG VOL C/V
[%]
lIndicates the EVAP canister purge vol-
ume control solenoid valve control value
computed by the ECM according to the
input signals.
lThe opening becomes larger as the
value increases.
INT/V TIM (B1)
[°CA]
lIndicates [°CA] of intake camshaft
advanced angle.
INT/V SOL (B1) [%]
lThe control condition of the intake valve
timing control solenoid valve (deter-
mined by ECM according to the input
signals) is indicated.
ON ... intake valve timing control is oper-
ating.
OFF ... Intake valve timing control is not
operating.
AIRCONDRLY
[ON/OFF]´
lThe air conditioner relay control condi-
tion (determined by ECM according to
the input signals) is indicated.
FUEL PUMP RLY
[ON/OFF]´
lIndicates the fuel pump relay control
condition determined by ECM according
to the input signals.
THRTL RELAY
[ON/OFF]
lIndicates the throttle control motor relay
control condition determined by the
ECM according to the input signals.
COOLING FAN
[HI/LOW/OFF]
lIndicates the condition of the cooling fan
(determined by ECM according to the
input signals).
HI ... High speed operation
LOW ... Low speed operation
OFF ... Stop
HO2S1 HTR (B1)
[ON/OFF]
lIndicates [ON/OFF] condition of heated
oxygen sensor 1 heater determined by
ECM according to the input signals.
HO2S2 HTR (B1)
[ON/OFF]
lIndicates [ON/OFF] condition of heated
oxygen sensor 2 heater determined by
ECM according to the input signals.
IDL A/V LEARN
[YET/CMPLT/
INCMP]
lDisplay the condition of idle air volume
learning
YET ... Idle air volume learning has not
been performed yet.
CMPLT ... Idle air volume learning has
already been performed successfully.
INCMP ... Idle air volume learning has
not been performed successfully.
TRVL AFTER MIL
[km] or [mile]
lDistance traveled while MI is activated.
AC PRESS SEN
[V]
lThe signal voltage from the refrigerant
pressure sensor is displayed. Monitored item
[Unit]ECM
INPUT
SIG-
NALSMAIN
SIG-
NALSCAN
DIAG
SUP-
PORT
MNTRDescription Remarks

EC-442
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TROUBLE DIAGNOSIS
ACTIVE TEST MODE
Test Item
REAL TIME DIAGNOSIS IN DATA MONITOR MODE (RECORDING VEHICLE DATA)
Description
CONSULT-II has two kinds of triggers and they can be selected by
touching “SETTING” in “DATA MONITOR” mode.
1. “AUTO TRIG” (Automatic trigger):
–The malfunction will be identified on the CONSULT-II screen in
real time.
In other words, DTC/1st trip DTC and malfunction item will be
displayed if the malfunction is detected by ECM.
At the moment a malfunction is detected by ECM, “MONITOR”
in “DATA MONITOR” screen is changed to “Recording Data ...
xx%” as shown at right, and the data after the malfunction detec-
tion is recorded. Then when the percentage reached 100%,
TEST ITEM CONDITION JUDGEMENT CHECK ITEM (REMEDY)
FUEL INJEC-
TION
lEngine: Return to the original
trouble condition
lChange the amount of fuel injec-
tion using CONSULT-II.If trouble symptom disappears, see
CHECK ITEM.
lHarness and connectors
lFuel injectors
lHeated oxygen sensor 1
IGNITION TIM-
ING
lEngine: Return to the original
trouble condition
lTiming light: Set
lRetard the ignition timing using
CONSULT-II.If trouble symptom disappears, see
CHECK ITEM.
lPerform “Idle Air Volume Learn-
ing”.
POWER BAL-
ANCE
lEngine: After warming up, idle
the engine.
lA/C switch “OFF”
lShift lever “N”
lCut off each injector signal one at
a time using CONSULT-II.Engine runs rough or dies.
lHarness and connectors
lCompression
lFuel injectors
lPower transistor
lSpark plugs
lIgnition coils
COOLING FAN
lIgnition switch: ON
lTurn the cooling fan “ON” and
“OFF” with CONSULT-II.Cooling fan moves and stops.
lHarness and connectors
lCooling fan relay
lCooling fan motor
ENG COOLANT
TEMP
lEngine: Return to the original
trouble condition
lChange the engine coolant tem-
perature using CONSULT-II.If trouble symptom disappears, see
CHECK ITEM.
lHarness and connectors
lEngine coolant temperature sen-
sor
lFuel injectors
FUEL PUMP
RELAY
lIgnition switch: ON (Engine
stopped)
lTurn the fuel pump relay “ON”
and “OFF” using CONSULT-II
and listen to operating sound.Fuel pump relay makes the operat-
ing sound.lHarness and connectors
lFuel pump relay
PURG VOL
CONT/V
lEngine: After warming up, run
engine at 1,500 rpm.
lChange the EVAP canister purge
volume control solenoid valve
opening percent using CON-
SULT-II.Engine speed changes according to
the opening percent.lHarness and connectors
lSolenoid valve
V/T ASSIGN
ANGLE
lEngine: Return to the original
trouble condition
lChange intake valve timing using
CONSULT-II.If trouble symptom disappears, see
CHECK ITEM.
lHarness and connectors
lIntake valve timing control sole-
noid valve
SEF706XSEF707X

EC-444
[QR (WITHOUT EURO-OBD)]
TROUBLE DIAGNOSIS
i.e. Adjust ignition timing with a timing light before monitoring IGN TIMING, because the monitor may show the specification data in
spite of the ignition timing not being adjusted to the specification data. This IGN TIMING monitors the data calculated by the ECM
according to the signals input from the camshaft position sensor and other ignition timing related sensors.
lIf the real-time diagnosis results are NG and the on board diagnostic system results are OK when diagnosing the mass air flow sen-
sor, first check to see if the fuel pump control circuit is normal.
MONITOR ITEM CONDITION SPECIFICATION
ENG SPEED
lTachometer: Connect
lRun engine and compare tachometer indication with the CONSULT-II
value.Almost the same speed as the
CONSULT-II value.
MAS A/F SE-B1
lEngine: After warming up
lAir conditioner switch: OFF
lShift lever: N
lNo-loadIdle Approx. 1.0 - 1.5V
2,500 rpm Approx. 1.6 - 2.0V
B/FUEL SCHDL
lEngine: After warming up
lShift lever: N
lAir conditioner switch: OFF
lNo-loadIdle 2.5 - 3.5 msec
2,000 rpm 2.5 - 3.5 msec
A/F ALPHA-B1
lEngine: After warming upMaintaining engine speed at 2,000
rpm54% - 155%
COOLAN TEMP/S
lEngine: After warming up More than 70°C(158°F)
HO2S1 (B1)
lEngine: After warming upMaintaining engine speed at 2,000
rpm0 - 0.3V¨Approx. 0.6 - 1.0V
HO2S2 (B1)
lEngine: After warming upRevving engine from idle to 3,000
rpm quickly.0 - 0.3V¨Approx. 0.6 - 1.0V
HO2S1 MNTR (B1)
lEngine: After warming upMaintaining engine speed at 2,000
rpmLEAN¨RICH
Changes more than 5 times dur-
ing 10 seconds.
HO2S2 MNTR (B1)
lEngine: After warming upRevving engine from idle to 3,000
rpm quickly.LEAN¨RICH
VEH SPEED SE
lTurn drive wheels and compare speedometer indication with the CON-
SULT-II value.Almost the same speed as the
CONSULT-II value
BATTERY VOLT
lIgnition switch: ON (Engine stopped) 11 - 14V
ACCEL SEN1
lIgnition switch: ON
(engine stopped)Accelerator pedal: Fully released 0.41 - 0.71V
Accelerator pedal: Fully depressed More than 3.9V
ACCEL SEN2
lIgnition switch: ON
(engine stopped)Accelerator pedal: Fully released 0.15 - 0.97V
Accelerator pedal: Fully depressed More than 3.8V
THRTL SEN1
THRTL SEN2
lIgnition switch: ON
(Engine stopped)Accelerator pedal: Fully released More than 0.36V
lShift lever:
D (A/T model)
1st (M/T model)Accelerator pedal: Fully depressed Less than 4.75V
START SIGNAL
lIgnition switch: ON®START®ON OFF®ON®OFF
CLSD THL POS
lIgnition switch: ONAccelerator pedal: Fully released ON
Accelerator pedal: Slightly depressed OFF
AIR COND SIG
lEngine: After warming up, idle
the engineAir conditioner switch: OFF OFF
Air conditioner switch: ON
(Compressor operates.)ON
P/N POSI SW
lIgnition switch: ONShift lever:
P or N (A/T model)
Neutral (M/T model)ON
Shift lever: Except above OFF

TROUBLE DIAGNOSIS
EC-445
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PW/ST SIGNALlEngine: After warming up, idle
the engineSteering wheel is in neutral position.
(Forward direction)OFF
Steering wheel is turned. ON
LOAD SIGNAL
lIgnition switch: ONRear window defogger switch is ON
and/or lighting switch is in 2nd.ON
Rear window defogger switch is OFF
and lighting switch is OFF.OFF
IGNITION SW
lIgnition switch: ON®OFF®ON ON®OFF®ON
HEATER FAN SW
lEngine: After warming up, idle
the engineHeater fan is operating. ON
Heater fan is not operating OFF
BRAKE SW
lIgnition switch: ONBrake pedal: Fully released OFF
Brake pedal: Slightly depressed ON
INJ PULSE-B1
lEngine: After warming up
lShiftlever:N
lAir conditioner switch: OFF
lNo-loadIdle 2.0-3.0msec
2,000 rpm 1.9 - 2.9 msec
IGN TIMING
lEngine: After warming up
lShiftlever:N
lAir conditioner switch: OFF
lNo-loadIdleMT: 12°-16°BTDC
AT: 1 4°-18°BTDC
2,000 rpm 25°-45°BTDC
CAL/LD VALUE
lEngine: After warming up
lShiftlever:N
lAir conditioner switch: OFF
lNo-loadIdle 10% - 35%
2,500 rpm 10% - 35%
MASS AIRFLOW
lEngine: After warming up
lShiftlever:N
lAir conditioner switch: OFF
lNo-loadIdle 1.0 - 4.0 g·m/s
2,500 rpm 4.0 - 10.0 g·m/s
PURG VOL C/V
lEngine: After warming up
lShiftlever:N
lAir conditioner switch: OFF
lNo-loadIdle 0%
2,000 rpm 20 - 30%
INT/V TIM (B1)
lEngine: After warming up
lShiftlever:N
lAir conditioner switch: OFF
lNo-loadIdle-5°-5°CA
When revving engine up to 2,000 rpm
quicklyApprox. 0°-20°CA
INT/V SOL (B1)
lEngine: After warming up
lShiftlever:N
lAir conditioner switch: OFF
lNo-loadIdle 0% - 2%
When revving engine up to 2,000 rpm
quicklyApprox. 0% - 50%
AIR COND RLY
lEngine: After warming up, idle
the engineAir conditioner switch: OFF OFF
Air conditioner switch: ON
(Compressor operates)ON
FUEL PUMP RLY
lFor 1 seconds after turning ignition switch ON
lEngine running or crankingON
lExcept above conditions OFF
THRTL RELAY
lIgnition switch: ON ON MONITOR ITEM CONDITION SPECIFICATION