wiring OPEL FRONTERA 1998 Workshop Manual
Page 3176 of 6000
WIRING SYSTEM 8D–583
No. Connector face No. Connector face
Page 3178 of 6000
METER AND GAUGE8E–1
METER AND GAUGE
CONTENTS
Service Precaution 8E–1. . . . . . . . . . . . . . . . . . . . . .
General Description 8E–1. . . . . . . . . . . . . . . . . . . . .
Meter Assembly 8E–2. . . . . . . . . . . . . . . . . . . . . . . . .
General Description 8E–2. . . . . . . . . . . . . . . . . . . . .
Layout for Meters/Gauges, Warning Lights,
Indicator Lights and Illumination Lights 8E–2. . .
Table for Meter/Gauge Connector Terminal
Connections 8E–8. . . . . . . . . . . . . . . . . . . . . . . . . .
Removal 8E–14. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8E–14. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Warning Light Bulb, Indicator Light Bulb,
Illumination Light Bulb, A/T Indicator
Light Bulb 8E–14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal 8E–14. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8E–14. . . . . . . . . . . . . . . . . . . . . . . . . . . . Vehicle Speed Sensor 8E–15. . . . . . . . . . . . . . . . . . .
Removal 8E–15. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8E–15. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel Tank Unit 8E–15. . . . . . . . . . . . . . . . . . . . . . . . . .
Removal 8E–15. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8E–15. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Multi Meter 8E–16. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal 8E–16. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8E–16. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ambient Sensor 8E–16. . . . . . . . . . . . . . . . . . . . . . . . .
Removal 8E–16. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8E–16. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Main Data and Specifications 8E–17. . . . . . . . . . . . .
Service Precaution
WARNING: IF SO EQUIPPED WITH A
SUPPLEMENTAL RESTRAINT SYSTEM (SRS),
REFER TO THE SRS COMPONENT AND WIRING
LOCATION VIEW IN ORDER TO DETERMINE
WHETHER YOU ARE PERFORMING SERVICE ON OR
NEAR THE SRS COMPONENTS OR THE SRS
WIRING. WHEN YOU ARE PERFORMING SERVICE
ON OR NEAR THE SRS COMPONENTS OR THE SRS
WIRING, REFER TO THE SRS SERVICE
INFORMATION. FAILURE TO FOLLOW WARNINGS
COULD RESULT IN POSSIBLE AIR BAG
DEPLOYMENT, PERSONAL INJURY, OR
OTHERWISE UNNEEDED SRS SYSTEM REPAIRS.
CAUTION: Always use the correct fastener in the
proper location. When you replace a fastener, use
ONLY the exact part number for that application.
ISUZU will call out those fasteners that require a
replacement after removal. ISUZU will also call out
the fasteners that require thread lockers or thread
sealant. UNLESS OTHERWISE SPECIFIED, do not
use supplemental coatings (Paints, greases, or other
corrosion inhibitors) on threaded fasteners or
fastener joint interfaces. Generally, such coatings
adversely affect the fastener torque and the joint
clamping force, and may damage the fastener. When
you install fasteners, use the correct tightening
sequence and specifications. Following these
instructions can help you avoid damage to parts and
systems.
General Description
The circuit consists of the starter switch, meter assembly,
vehicle speed sensor, transmission switch, lighting
switch, turn signal switch, thermo unit, oil pressure unit,
Powertrain Control Module (PCM), fuel tank unit, 4WD
switch, oil pressure switch, parking brake switch, brake
fluid switch, seat belt switch, illumination controller, multi
meter and ambient sensor.
Page 3198 of 6000
8F–3 BODY STRUCTURE
Removal 8F–101. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F–102. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tailgate Glass 8F–104. . . . . . . . . . . . . . . . . . . . . . . . . .
Parts Location 8F–104. . . . . . . . . . . . . . . . . . . . . . . . Removal 8F–104. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F–105. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Main Data and Specifications 8F–106. . . . . . . . . . . . .
Special Tools 8F–117. . . . . . . . . . . . . . . . . . . . . . . . . . .
Service Precaution
WARNING: THIS VEHICLE HAS A SUPPLEMENTAL
RESTRAINT SYSTEM (SRS). REFER TO THE SRS
COMPONENT AND WIRING LOCATION VIEW IN
ORDER TO DETERMINE WHETHER YOU ARE
PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING. WHEN YOU
ARE PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING, REFER TO
THE SRS SERVICE INFORMATION. FAILURE TO
FOLLOW WARNINGS COULD RESULT IN POSSIBLE
AIR BAG DEPLOYMENT, PERSONAL INJURY, OR
OTHERWISE UNNEEDED SRS SYSTEM REPAIRS.CAUTION: Always use the correct fastener in the
proper location. When you replace a fastener, use
ONLY the exact part number for that application.
ISUZU will call out those fasteners that require a
replacement after removal. ISUZU will also call out
the fasteners that require thread lockers or thread
sealant. UNLESS OTHERWISE SPECIFIED, do not
use supplemental coatings (Paints, greases, or other
corrosion inhibitors) on threaded fasteners or
fastener joint interfaces. Generally, such coatings
adversely affect the fastener torque and the joint
clamping force, and may damage the fastener. When
you install fasteners, use the correct tightening
sequence and specifications. Following these
instructions can help you avoid damage to parts and
systems.
Frame
General Description
Proper frame alignment is important to assure normal
vehicle life and performance of many other parts of thevehicle. If the vehicle has been involved in a fire, collision
or has been overloaded, it is necessary to check the
frame alignment.
Page 3313 of 6000
SEATS8G–1
BODY AND ACCESSORIES
SEATS
CONTENTS
Service Precaution 8G–1. . . . . . . . . . . . . . . . . . . . . .
Front Seat Assembly 8G–2. . . . . . . . . . . . . . . . . . . .
Front Seat Assembly and Associated
Parts 8G–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal 8G–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8G–3. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disassembled View (Long Wheel Base) 8G–3. .
Disassembly 8G–4. . . . . . . . . . . . . . . . . . . . . . . . . .
Reassembly 8G–5. . . . . . . . . . . . . . . . . . . . . . . . . .
Disassembled View (Short Wheel Base) 8G–6. .
Disassembly 8G–6. . . . . . . . . . . . . . . . . . . . . . . . . .
Reassembly 8G–8. . . . . . . . . . . . . . . . . . . . . . . . . .
Power Seat Assembly 8G–9. . . . . . . . . . . . . . . . . . .
General Description 8G–9. . . . . . . . . . . . . . . . . . . . . .
Disassembled View 8G–9. . . . . . . . . . . . . . . . . . . .
Disassembly 8G–10. . . . . . . . . . . . . . . . . . . . . . . . . .
Reassembly 8G–12. . . . . . . . . . . . . . . . . . . . . . . . . .
Power Seat Switch 8G–12. . . . . . . . . . . . . . . . . . . . . .
Removal 8G–12. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8G–12. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Tilt Motor / Rear Tilt Motor /
Slide Motor / Recliner Motor 8G–13. . . . . . . . . . . . . .
Parts Location 8G–13. . . . . . . . . . . . . . . . . . . . . . . .
Removal and Installation 8G–13. . . . . . . . . . . . . . .
Seat Heater System 8G–14. . . . . . . . . . . . . . . . . . . . .
General Description 8G–14. . . . . . . . . . . . . . . . . . . . . .
Seat Heater Switch Removal and
Installation 8G–14. . . . . . . . . . . . . . . . . . . . . . . . . . . Heat Unit Parts Location 8G–14. . . . . . . . . . . . . . . .
Heat Unit Removal and Installation 8G–14. . . . . .
Rear Seat Assembly 8G–15. . . . . . . . . . . . . . . . . . . . .
Rear Seat Assembly and Associated Parts 8G–15
Removal 8G–15. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8G–15. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disassembled View (Split Type) 8G–16. . . . . . . . .
Disassembly (Split Type) 8G–17. . . . . . . . . . . . . . .
Reassembly (Split Type) 8G–18. . . . . . . . . . . . . . . .
Disassembled View (Short Wheel Base) 8G–19. .
Disassembly 8G–19. . . . . . . . . . . . . . . . . . . . . . . . . .
Reassembly 8G–20. . . . . . . . . . . . . . . . . . . . . . . . . .
Disassembled View (Bench Type) 8G–21. . . . . . .
Disassembly (Bench Type) 8G–22. . . . . . . . . . . . .
Reassembly (Bench Type) 8G–23. . . . . . . . . . . . . .
Third Seat Assembly 8G–23. . . . . . . . . . . . . . . . . . . . .
Parts Location 8G–23. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8G–23. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8G–24. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disassembled View 8G–24. . . . . . . . . . . . . . . . . . . .
Disassembly 8G–25. . . . . . . . . . . . . . . . . . . . . . . . . .
Reassembly 8G–25. . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Seat Foot Rest 8G–25. . . . . . . . . . . . . . . . . . . . .
Rear Seat Foot Rest and Associated Parts 8G–25
Removal 8G–26. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8G–26
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Main Data and Specifications 8G–26. . . . . . . . . . . . .
Service Precaution
WARNING: IF SO EQUIPPED WITH A
SUPPLEMENTAL RESTRAINT SYSTEM (SRS),
REFER TO THE SRS COMPONENT AND WIRING
LOCATION VIEW IN ORDER TO DETERMINE
WHETHER YOU ARE PERFORMING SERVICE ON OR
NEAR THE SRS COMPONENTS OR THE SRS
WIRING. WHEN YOU ARE PERFORMING SERVICE
ON OR NEAR THE SRS COMPONENTS OR THE SRS
WIRING, REFER TO THE SRS SERVICE
INFORMATION. FAILURE TO FOLLOW WARNINGS
COULD RESULT IN POSSIBLE AIR BAG
DEPLOYMENT, PERSONAL INJURY, OR
OTHERWISE UNNEEDED SRS SYSTEM REPAIRS.CAUTION: Always use the correct fastener in the
proper location. When you replace a fastener, use
ONLY the exact part number for that application.
ISUZU will call out those fasteners that require a
replacement after removal. ISUZU will also call out
the fasteners that require thread lockers or thread
sealant. UNLESS OTHERWISE SPECIFIED, do not
use supplemental coatings (Paints, greases, or other
corrosion inhibitors) on threaded fasteners or
fastener joint interfaces. Generally, such coatings
adversely affect the fastener torque and the joint
clamping force, and may damage the fastener. When
you install fasteners, use the correct tightening
sequence and specifications. Following these
instructions can help you avoid damage to parts and
systems.
Page 3341 of 6000
8H–2SECURITY AND LOCKS
Service Precaution
WARNING: IF SO EQUIPPED WITH A
SUPPLEMENTAL RESTRAINT SYSTEM (SRS),
REFER TO THE SRS COMPONENT AND WIRING
LOCATION VIEW IN ORDER TO DETERMINE
WHETHER YOU ARE PERFORMING SERVICE ON OR
NEAR THE SRS COMPONENTS OR THE SRS
WIRING. WHEN YOU ARE PERFORMING SERVICE
ON OR NEAR THE SRS COMPONENTS OR THE SRS
WIRING, REFER TO THE SRS SERVICE
INFORMATION. FAILURE TO FOLLOW WARNINGS
COULD RESULT IN POSSIBLE AIR BAG
DEPLOYMENT, PERSONAL INJURY, OR
OTHERWISE UNNEEDED SRS SYSTEM REPAIRS.CAUTION: Always use the correct fastener in the
proper location. When you replace a fastener, use
ONLY the exact part number for that application.
ISUZU will call out those fasteners that require a
replacement after removal. ISUZU will also call out
the fasteners that require thread lockers or thread
sealant. UNLESS OTHERWISE SPECIFIED, do not
use supplemental coatings (Paints, greases, or other
corrosion inhibitors) on threaded fasteners or
fastener joint interfaces. Generally, such coatings
adversely affect the fastener torque and the joint
clamping force, and may damage the fastener. When
you install fasteners, use the correct tightening
sequence and specifications. Following these
instructions can help you avoid damage to parts and
systems.
Front Door Lock Assembly
Front Door Lock Assembly and Associated Parts
632RS003
Legend
(1) Door Trim Panel
(2) Waterproof Sheet
(3) To Outside Handle(4) Rear Guide Rail
(5) Door Lock Assembly
(6) Door Lock Switch Connector (W/Power Door
Lock)
Removal
1. Disconnect the battery ground cable.
2. Remove the door trim panel.3. Remove the waterproof sheet.
Refer to the Window Regulator removal procedure in
Body Structure section.
Page 3368 of 6000
SUN ROOF/CONVERTIBLE TOP8I–1
BODY AND ACCESSORIES
SUN ROOF/CONVERTIBLE TOP
CONTENTS
Service Precaution 8I–1. . . . . . . . . . . . . . . . . . . . . .
Sun Roof Glass 8I–2. . . . . . . . . . . . . . . . . . . . . . . . .
Sun Roof Glass and Associated Parts 8I–2. . . .
Removal 8I–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8I–3. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sun Roof Deflector 8I–4. . . . . . . . . . . . . . . . . . . . . .
Removal 8I–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8I–4. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sunshade 8I–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disassembled View 8I–4. . . . . . . . . . . . . . . . . . . .
Removal 8I–5. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8I–5. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sun Roof Frame Complete Assembly 8I–6. . . . . .
Sun Roof Frame Complete Assembly and
Associated Parts 8I–6. . . . . . . . . . . . . . . . . . . . . .
Removal 8I–6. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8I–7. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disassembled View 8I–7. . . . . . . . . . . . . . . . . . . .
Disassembly 8I–7. . . . . . . . . . . . . . . . . . . . . . . . . . Reassembly 8I–8. . . . . . . . . . . . . . . . . . . . . . . . . .
Sun Roof Drain Hose (Front Side) 8I–9. . . . . . . . .
Sun Roof Drain Hose (Front Side) and
Associated Parts 8I–9. . . . . . . . . . . . . . . . . . . . . .
Removal 8I–9. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8I–9. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sun Roof Drain Hose (Rear Side) 8I–10. . . . . . . . .
Sun Roof Drain Hose (Rear Side) and
Associated Parts 8I–10. . . . . . . . . . . . . . . . . . . . . .
Removal 8I–10. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8I–10. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sun Roof Switch 8I–11. . . . . . . . . . . . . . . . . . . . . . . .
General Description 8I–11. . . . . . . . . . . . . . . . . . . . . .
Removal 8I–11. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8I–11. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sun Roof Motor 8I–12. . . . . . . . . . . . . . . . . . . . . . . . .
Removal 8I–12. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8I–12. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Main Data and Specifications 8I–12. . . . . . . . . . . . .
Service Precaution
WARNING: IF SO EQUIPPED WITH A
SUPPLEMENTAL RESTRAINT SYSTEM (SRS),
REFER TO THE SRS COMPONENT AND WIRING
LOCATION VIEW IN ORDER TO DETERMINE
WHETHER YOU ARE PERFORMING SERVICE ON OR
NEAR THE SRS COMPONENTS OR THE SRS
WIRING. WHEN YOU ARE PERFORMING SERVICE
ON OR NEAR THE SRS COMPONENTS OR THE SRS
WIRING, REFER TO THE SRS SERVICE
INFORMATION. FAILURE TO FOLLOW WARNINGS
COULD RESULT IN POSSIBLE AIR BAG
DEPLOYMENT, PERSONAL INJURY, OR
OTHERWISE UNNEEDED SRS SYSTEM REPAIRS.CAUTION: Always use the correct fastener in the
proper location. When you replace a fastener, use
ONLY the exact part number for that application.
ISUZU will call out those fasteners that require a
replacement after removal. ISUZU will also call out
the fasteners that require thread lockers or thread
sealant. UNLESS OTHERWISE SPECIFIED, do not
use supplemental coatings (Paints, greases, or other
corrosion inhibitors) on threaded fasteners or
fastener joint interfaces. Generally, such coatings
adversely affect the fastener torque and the joint
clamping force, and may damage the fastener. When
you install fasteners, use the correct tightening
sequence and specifications. Following these
instructions can help you avoid damage to parts and
systems.
Page 3381 of 6000
8J–2EXTERIOR/INTERIOR TRIM
Quarter Flipper Glass Assembly (SꞏWꞏB) 8J–33. . .
Quarter Flipper Glass Assembly and
Associated Parts 8J–33. . . . . . . . . . . . . . . . . . . . . .
Removal 8J–33. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8J–33. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tailgate Trim Panel (LH) 8J–34. . . . . . . . . . . . . . . . .
Tailgate Trim Panel (LH) and Associated
Parts 8J–34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal 8J–34. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8J–35. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tailgate Trim Panel (RH) 8J–36. . . . . . . . . . . . . . . . .
Parts Location 8J–36. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8J–36. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8J–36. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Luggage Floor Box 8J–37. . . . . . . . . . . . . . . . . . . . . .
Luggage Floor Box and Associated Parts 8J–37.
Remove 8J–37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8J–37. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rope Hook Set 8J–37. . . . . . . . . . . . . . . . . . . . . . . . . Rope Hook Set and Associated Parts 8J–37. . . .
Removal 8J–37. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8J–37. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Door Mirror System 8J–38. . . . . . . . . . . . . . .
General Description 8J–38. . . . . . . . . . . . . . . . . . . . . .
Door Mirror Switch Assembly (Control Switch, Fold-
ing Switch and Defogger Switch) Removal 8J–38
Installation 8J–38. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Door Mirror 8J–38. . . . . . . . . . . . . . . . . . . . . . .
General Description 8J–38. . . . . . . . . . . . . . . . . . . .
Removal and Installation 8J–38. . . . . . . . . . . . . . .
Power Window System 8J–39. . . . . . . . . . . . . . . . . .
General Description 8J–39. . . . . . . . . . . . . . . . . . . . . .
Power Window Switch Removal and
Installation 8J–39. . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Window Motor Removal and
Installation 8J–40. . . . . . . . . . . . . . . . . . . . . . . . . . .
Main Data and Specifications 8J–41. . . . . . . . . . . . .
Service Precaution
WARNING: IF SO EQUIPPED WITH A
SUPPLEMENTAL RESTRAINT SYSTEM (SRS),
REFER TO THE SRS COMPONENT AND WIRING
LOCATION VIEW IN ORDER TO DETERMINE
WHETHER YOU ARE PERFORMING SERVICE ON OR
NEAR THE SRS COMPONENTS OR THE SRS
WIRING. WHEN YOU ARE PERFORMING SERVICE
ON OR NEAR THE SRS COMPONENTS OR THE SRS
WIRING, REFER TO THE SRS SERVICE
INFORMATION. FAILURE TO FOLLOW WARNINGS
COULD RESULT IN POSSIBLE AIR BAG
DEPLOYMENT, PERSONAL INJURY, OR
OTHERWISE UNNEEDED SRS SYSTEM REPAIRS.
CAUTION: Always use the correct fastener in the
proper location. When you replace a fastener, use
ONLY the exact part number for that application.
ISUZU will call out those fasteners that require a
replacement after removal. ISUZU will also call out
the fasteners that require thread lockers or thread
sealant. UNLESS OTHERWISE SPECIFIED, do not
use supplemental coatings (Paints, greases, or other
corrosion inhibitors) on threaded fasteners or
fastener joint interfaces. Generally, such coatings
adversely affect the fastener torque and the joint
clamping force, and may damage the fastener. When
you install fasteners, use the correct tightening
sequence and specifications. Following these
instructions can help you avoid damage to parts and
systems.
Page 3421 of 6000
SEAT BELT SYSTEM 9A–1
RESTRAINTS
CONTENTS
SEAT BELT SYSTEM
CONTENTS
Seat Belt System . . . . . . . . . . . . . . . . . . . . . . 9A–1
Supplemental Restraint System (SRS) . . . . . 9J–1Restraint Control System . . . . . . . . . . . . . . . . 9J1–1
Service Precaution . . . . . . . . . . . . . . . . . . . . . 9A–1
Seat Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9A–2
Front Seat Belt and Associated Parts
(Long Wheel Base) . . . . . . . . . . . . . . . . . . 9A–2
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9A–2
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . 9A–2
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 9A–3
Front Seat Belt and Associated Parts
(Short Wheel Base) . . . . . . . . . . . . . . . . . . 9A–4
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9A–4
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . 9A–4
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 9A–5
Rear Seat Belt and Associated Parts
(Long Wheel Base) . . . . . . . . . . . . . . . . . . 9A–6
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9A–6
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . 9A–6
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 9A–7
Rear Seat Belt and Associated Parts
(Short Wheel Base) . . . . . . . . . . . . . . . . . . 9A–8
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9A–8
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . 9A–9
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 9A–9
Third Seat Belt and Associated Parts
(Long Wheel Base) . . . . . . . . . . . . . . . . . . 9A–10
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9A–10
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . 9A–11
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 9A–11Front Seat Buckle Assembly . . . . . . . . . . . . . 9A–12
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9A–12
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 9A–12
Front Seat Buckle Assembly (W/Pretensioner) 9A–12
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9A–12
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 9A–12
Rear Center Seat Belt Buckle Assembly . . . 9A–13
Rear Center Seat Belt Buckle Assembly
and Associated Parts . . . . . . . . . . . . . . . . . 9A–13
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9A–13
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 9A–13
Third Seat Belt Buckle and Lock Assembly . 9A–14
Third Seat Belt Buckle and Lock Assembly
and Associated Parts . . . . . . . . . . . . . . . . . 9A–14
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9A–14
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 9A–14
Rear Seat Lock Assembly . . . . . . . . . . . . . . . 9A–15
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9A–15
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 9A–15
Rear Seat Lock Assembly (Bench Type) . . . 9A–15
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9A–15
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 9A–15
Rear Seat Strikers . . . . . . . . . . . . . . . . . . . . . 9A–16
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9A–16
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 9A–16
Third Seat Striker . . . . . . . . . . . . . . . . . . . . . . 9A–16
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9A–16
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 9A–16
Main Data and Specifications . . . . . . . . . . . . 9A–17
Service Precaution
WARNING: THIS VEHICLE HAS A SUPPLEMENTAL
RESTRAINT SYSTEM (SRS). REFER TO THE SRS
COMPONENT AND WIRING LOCATION VIEW IN
ORDER TO DETERMINE WHETHER YOU ARE
PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING. WHEN YOU
ARE PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING, REFER TO
THE SRS SERVICE INFORMATION. FAILURE TO
FOLLOW WARNINGS COULD RESULT IN POSSIBLE
AIR BAG DEPLOYMENT, PERSONAL INJURY, OR
OTHERWISE UNNEEDED SRS SYSTEM REPAIRS.CAUTION: Always use the correct fastener in the
proper location. When you replace a fastener, use
ONLY the exact part number for that application.
ISUZU will call out those fasteners that require a
replacement after removal. ISUZU will also call out
the fasteners that require thread lockers or thread
sealant. UNLESS OTHERWISE SPECIFIED, do not
use supplemental coatings (Paints, greases, or other
corrosion inhibitors) on threaded fasteners or
fasteners joint interfaces. Generally, such coatings
adversely affect the fastener torque and the joint
clamping force, and may damage the fasteners.
When you install fasteners, use the correct tightening
sequence and specifications. Following these
instructions can help you avoid damage to parts and
systems.
Page 3438 of 6000
SUPPLEMENTAL RESTRAINT SYSTEM9J–1
RESTRAINTS
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
CONTENTS
Service Precaution 9J–1. . . . . . . . . . . . . . . . . . . . . .
General Description 9J–2. . . . . . . . . . . . . . . . . . . . .
SRS Component And Wiring Location View 9J–4.
Component Description 9J–4. . . . . . . . . . . . . . . . . .
Definitions 9J–7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Diagnosis 9J–8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SRS Connector Body Face Views 9J–9. . . . . . . . .
Repairs And Inspections Required After
An Accident 9J–9. . . . . . . . . . . . . . . . . . . . . . . . . . . .
On–Vehicle Service 9J–10. . . . . . . . . . . . . . . . . . . . . .
Air Bag Assembly Handling / Shipping
/ Scrapping 9J–11. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pretensioner Seat Belt Handling / Shipping
/ Scrapping. 9J–11. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Special Tools 9J–26. . . . . . . . . . . . . . . . . . . . . . . . . . .
Service Precautions for SRS Component
Service 9J–30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SRS Connectors 9J–31. . . . . . . . . . . . . . . . . . . . . . . .
Sensing And Diagnostic Module (SDM) 9J–33. . . .
Service Precautions 9J–33. . . . . . . . . . . . . . . . . . .
Removal 9J–33. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 9J–33. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Driver Air Bag Assembly 9J–35. . . . . . . . . . . . . . . . .
Service Precautions 9J–35. . . . . . . . . . . . . . . . . . .
Removal 9J–35. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 9J–36. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Steering Wheel 9J–37. . . . . . . . . . . . . . . . . . . . . . . . . Service Precautions 9J–37. . . . . . . . . . . . . . . . . . .
Removal 9J–37. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 9J–38. . . . . . . . . . . . . . . . . . . . . . . . . . . .
SRS Coil Assembly 9J–39. . . . . . . . . . . . . . . . . . . . . .
Service Precautions 9J–39. . . . . . . . . . . . . . . . . . .
Removal 9J–39. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 9J–41. . . . . . . . . . . . . . . . . . . . . . . . . . . .
SRS Coil Replacement Procedure 9J–42. . . . . . . . .
Removal 9J–42. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
How to Disconnect the horn terminal 9J–43. . . . .
How to Connect Horn Terminal 9J–43. . . . . . . . . .
Installation 9J–44. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Steering Column 9J–44. . . . . . . . . . . . . . . . . . . . . . . .
Service Precautions 9J–44. . . . . . . . . . . . . . . . . . .
Removal 9J–44. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 9J–46. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Passenger Air Bag Assembly 9J–48. . . . . . . . . . . . .
Service Precautions 9J–48. . . . . . . . . . . . . . . . . . .
Removal 9J–48. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 9J–48. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pretensioner Seat Belt (If so equipped) 9J–49. . . .
Service Precaution 9J–49. . . . . . . . . . . . . . . . . . . .
Parts Location 9J–49. . . . . . . . . . . . . . . . . . . . . . . .
Removal 9J–49. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 9J–49. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Main Data and Specifications 9J–50. . . . . . . . . . . . .
Service Precaution
WARNING: IF SO EQUIPPED WITH A
SUPPLEMENTAL RESTRAINT SYSTEM (SRS),
REFER TO THE SRS COMPONENT AND WIRING
LOCATION VIEW IN ORDER TO DETERMINE
WHETHER YOU ARE PERFORMING SERVICE ON OR
NEAR THE SRS COMPONENTS OR THE SRS
WIRING. WHEN YOU ARE PERFORMING SERVICE
ON OR NEAR THE SRS COMPONENTS OR THE SRS
WIRING, REFER TO THE SRS SERVICE
INFORMATION. FAILURE TO FOLLOW WARNINGS
COULD RESULT IN POSSIBLE AIR BAG
DEPLOYMENT, PERSONAL INJURY, OR
OTHERWISE UNNEEDED SRS SYSTEM REPAIRS.CAUTION: Always use the correct fastener in the
proper location. When you replace a fastener, use
ONLY the exact part number for that application.
ISUZU will call out those fasteners that require a
replacement after removal. ISUZU will also call out
the fasteners that require thread lockers or thread
sealant. UNLESS OTHERWISE SPECIFIED, do not
use supplemental coatings (Paints, greases, or other
corrosion inhibitors) on threaded fasteners or
fastener joint interfaces. Generally, such coatings
adversely affect the fastener torque and the joint
clamping force, and may damage the fastener. When
you install fasteners, use the correct tightening
sequence and specifications. Following these
instructions can help you avoid damage to parts and
systems.
Page 3441 of 6000
SUPPLEMENTAL RESTRAINT SYSTEM 9J–4
SRS Component And Wiring Location View
810RW298
Legend
(1) Battery
(2) Relay & Fuse Box
(3) Passenger Air Bag Assembly
(4) SDM
(5) Meter Assembly
(6) SRS Coil Assembly
(7) Driver Air Bag Assembly(8) Starter Switch
(9) Fuse Box, C–21
(10) SRS Body Earth
(11) Body Harness Connector
(12) Instrument Harness Connector
(13) Engine Haness Connector
(14) Pretensioner, LH (If so equipped)
(15) Pretensioner, RH (If so equipped)
Component Description
SDM (Sensing and Diagnostic Module)
WARNING: DURING SERVICE PROCEDURES, BE
VERY CAREFUL WHEN HANDLING A SENSING AND
DIAGNOSTIC MODULE (SDM). NEVER STRIKE OR
JAR THE SDM. NEVER POWER UP THE SRS WHEN
THE SDM IS NOT RIGIDLY ATTACHED TO THE
VEHICLE. ALL SDM AND MOUNTING BRACKETFASTENERS MUST BE CAREFULLY TORQUED AND
THE ARROW MUST BE POINTED TOWARD THE
FRONT OF THE VEHICLE TO ENSURE PROPER
OPERATION OF THE SRS. THE SDM COULD BE
ACTIVATED WHEN POWERED WHILE NOT RIGIDLY
ATTACHED TO THE VEHICLE WHICH COULD CAUSE
DEPLOYMENT AND RESULT IN PERSONAL INJURY.
The Sensing and Diagnostic Module (SDM) is designed
to perform the following functions in the SRS: