SSANGYONG KORANDO 1997 Service Repair Manual
Page 1801 of 2053
SSANGYONG MY2002
9M-6 EXTERIOR TRIM
KAA9M090
KAA9M100
C-PILLAR COVER
Removal and Installation Procedure
1. Open the tailgate.
2. Remove the C- pillar cover with the screws.
3. Installation should follow the removal procedure
in the reverse order. 3. Remove the side step from the body.
4. Installation should follow the removal procedure
in the reverse order.
ROOF MOLDING
Removal and Installation Procedure
1. Remove the C-pillar cover. Refer to “C-pillar
Cover” in this section.
2. Remove the roof molding.
3. Installation should follow the removal procedure
in the reverse order.
SIDE STEP
Removal and Installation Procedure
1. Remove the Mud guard. Refer to “Mud Guard” in
this section.
2. Remove the side step mounting bolts.
Installation Notice
Dissimilar metals in direct contact with each
other may corrode rapidly. Make sure to use
the correct fasteners to prevent premature
corrosion.
KAA9M080
Tightening Torque 15 Nm(11 lb-ft)
Page 1802 of 2053
EXTERIOR TRIM 9M-7
SSANGYONG MY2002
Side Step Mounting BoltsApplication
N•m1511 - Lb-FtLb-In
SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATIONS
Page 1803 of 2053
SECTION 9N
FRAME AND UNDERBODY
TABLE OF CONTENTS
Specifications.......................................................9N-2
Fastener Tightening Specifications.......................9N-2
Underbody Dimensions.......................................9N-3
Maintenance and Repair.....................................9N-7
On-Vehicle Service.................................................9N-7
Alignment Checking............................................9N-7Floor Pan Insulators.............................................9N-7
Engine Under Covers ...........................................9N-8
General Description and System Operation........9N-9
General Body Construction..................................9N-9
Engine Under Covers ...........................................9N-9
Page 1804 of 2053
SSANGYONG MY2002
9N-2 FRAME AND UNDERBODY
SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATIONS
Center Member-to-Crossmember Bolt
Center Member-to-Radiator Bolt
Engine Under Cover Bolts
Forward Engine Mount Through-Bolt
Rear Engine Mount Through-BoltApplication
N•m
Lb-FtLb-In
90
90
10
80
8066
66
-
59
59-
-
89
-
-
Page 1805 of 2053
FRAME AND UNDERBODY 9N-3
SSANGYONG MY2002
UNDERBODY DIMENSIONS
KAA9N010
Page 1806 of 2053
SSANGYONG MY2002
9N-4 FRAME AND UNDERBODY
1
2
3
4
5
6
7
S8
9
10
11
12
13
14
15
X16
17
18Size910
674
570
113
644
7.5
350.5
315
71.2
460
722.8
681
1250
47
218
1035
722
290
No
19
21
22
23
24
Y25
A26
27
28
29
X30
31
32
33
34
35
36
37Size
355
1250
1300
1040
320
575
265
291.5
420.5
800
2725
170
510
90
1200
875
1010
700No
38
39
40
41
42
43
X44
45
46
S47
48
49
S50
S51
H52
X53
54
55Size
710
1305
1314
2367
102
204
625
50
99
396
200
24
231
178.5
251
290
137
47No
56
57
H58
S59
K60
K61
62
63
X64
A65
A66
A67
68
X69
70
71Size
232
166
65.8
1085
7.5
18.2
13
163
2335
425
485
675
215
3110
79.8
85
(mm)
Page 1807 of 2053
FRAME AND UNDERBODY 9N-5
SSANGYONG MY2002
KAA9N020
Point
LengthAE
1495.3AG
1502.5AD
796.1AF
803.6AB
672.6AC
648.8AH
1124.8AO
1111.4AI
1393.6AN
1382.4AJ
1785.9AL
1780.6AK
2372.8AM
2366.7
(mm)
Page 1808 of 2053
SSANGYONG MY2002
9N-6 FRAME AND UNDERBODY
KAA9N030
Unit: mm
Page 1809 of 2053
FRAME AND UNDERBODY 9N-7
SSANGYONG MY2002
ON-VEHICLE SERVICE
ALIGNMENT CHECKING
An accurate method of determining the alignment of
the underbody uses a measuring tram gauge. The tram
gauge set used to perform the recommended
measuring checks must include a vertical pointer able
to reach 457 mm (18 inches).
Two types of measurements can be made with a tram
gauge: direct point-to-point measurements and
measurements calculated on a horizontal plane (datum
line) parallel to the underbody. Point-to-point
measurements are generally taken on steering and
suspension engine compartment parts and simply
require the vertical pointers to be set equally.
For horizontal plane measurements, the vertical pointers
must be set as specified for each point to be measured.
Dimensions-to-gauge holes are measured to the center
of the holes and flush to the adjacent surface metal
unless otherwise specified. It is recommended that
the diagonal dimensions to the cross-body be checked
on both sides in order to verify the dimensional
accuracy of the vehicle underbody.
FLOOR PAN INSULATORS
The floor pan insulators have been designed for the
higher floor pan temperatures that result from the use
of the catalytic converter in the exhaust system.
Therefore, when servicing a vehicle, it is essential that
any insulators that may have been disturbed or removed
be reinstalled in the original sequence and location.
Also, if an insulator needs to be replaced, use only
the insula-tion specified for that location on the floor
pan.
When servicing or replacing interior insulators, observe
the following instructions.
•Install the insulators in the original position and
sequence. Butt the pieces together in order to
avoid gapping or overlapping.
If it is necessary to replace an insulator, use only
the specified insulation.
Use the original part to determine the amount of
re-placement material required and as a template
for cutting and fitting the new piece to the floor
pan.
When installing the insulator, do not enlarge any
cut-outs or holes that are used for the attachment
of interior parts such as the instrument panel or
the floor console.
MAINTENANCE AND REPAIR
Page 1810 of 2053
SSANGYONG MY2002
9N-8 FRAME AND UNDERBODY
KAA9N040
Route the cross-body harness for interior parts
over the floor pan insulators. Clip it in the original
location.
Do not apply spray-on deadeners or trim
adhesives to the top of the floor pan at the area
directly over the catalytic converter or the muffler.
Any insulator service repair or replacement should be
the same thickness, size, and location as the original
installation in the vehicle.
ENGINE UNDER COVERS
Removal and Installation Procedure
1. Raise and suitably support the vehicle.
2. Remove the bolts and the engine under cover.
3. Install the engine under cover with the bolts.
Installation Notice
Dissimilar metals in direct contact with each
other may corrode rapidly. Make sure to use
the correct fasteners to prevent premature
corrosion.
4. Lower the vehicle.
5. Installation should follow the removal procedure
in the reverse order.
Tightening Torque 10 Nm (89 lb-in)