SSANGYONG KORANDO 1997 Service Repair Manual

SQUEAKS AND RATTLES 9K-3
SSANGYONG MY2002
Check for a lack of lubrication of the door hinge pins.ChecksActionOperate the doors and listen for squeaks.
Lubricate the door hinge pins with light oil and coat
with lithium grease.
Squeak Coming From Console When Shifting Manual Transaxle
(Condition Occurs In Cold Weather with a Cold Engine)
Check the manual transaxle control lever lower boot.ChecksActionMove the control lever between gears and listen for
squeaks.
Remove the floor console and replace the lower shift
boot or apply talcum powder to the lower shift boot.
Squeak When Operating Doors
Check for vibration of the fuse box cover against the
instrument panel side trim.ChecksActionTap on thecoverwith a fingerandlisten fora buzz.
Apply 6.35 mm (0.250 inch) by 25.4 mm (1.00 inch)
felt pads to the side trim where the cover makes
contact.
Squeak Coming From Instrument Cluster Trim Plate
Check for rubbing of the cluster trim plate on the
instrument panel.ChecksActionTest drive the vehicle in order to verify this condi-
tion.
Remove the instrument cluster trim plate and install
felt tape to the edges.
Buzz From the Left Side of Instrument Panel
Check the door lock solenoid.
Check for rattling electrical connectors inside the door
trim panel.ChecksActionRemove the door trim panel and check if the sole-
noid is loose.
Tighten the solenoid bolts.
Tap on the trim panel and listen for a rattle.
Remove the trim panel and wrap foam padding
around the connectors as required.
Rattle Coming From Door

SSANGYONG MY2002
9K-4 SQUEAKS AND RATTLES
MAINTENANCE AND REPAIR
ON-VEHICLE SERVICE
SQUEAK AND RATTLE REPAIR
Squeaks and rattles are caused by the unwanted move-
ment between parts of a vehicle. There are three means
to prevent squeaks or rattles.
Attach the parts securely so that there is no relative
motion during the operation of the vehicle.
Separate the parts so that there is no contact during
operation.
Insulate the parts so that no squeaks or rattles occur
with the movement of the parts. Low uniform friction
surfaces can be used to eliminate “stick-slip”
motion.

SECTION 9L
GLASS AND MIRRORS ON
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a
tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable
will help prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless
otherwise noted.
TABLE OF CONTENTS
Description and Operation...................................9L-2
Stationary Glass..................................................9L-2
Inside Rearview Mirror.........................................9L-2
Outside Rearview Mirrors.....................................9L-2
Components Locator............................................9L-3
Glass and Mirror..................................................9L-3
Repair Instructions................................................9L-4
On-Vehicle Service Unit Repair................................9L-4
Windshield..........................................................9L-4
Rear Window Glass.............................................9L-6
Rear Window Defogger Braided Lead
Wire Repair......................................................9L-7Rear Window Defogger Grid Line Repair..............9L-8
Front Door Glass..................................................9L-9
Fixed Glass.........................................................9L-9
Inside Rearview Mirror ....................................... 9L-10
Outside Rearview Mirror..................................... 9L-10
Specifications.....................................................9L-11
Fastener Tightening Specifications..................... 9L-11
Schematic and Routing Diagram......................9L-12
Defroster........................................................... 9L-12
Inside Rear View Mirror (Dimming) &
Backup Lamp................................................. 9L-13

SSANGYONG MY2002
9L-2 GLASS AND MIRRORS
DESCRIPTION AND OPERATION
STATIONARY GLASS
Stationary glass consists of all the glass on the vehicle
which is immovable within its frame, such as the wind
shield glass, the back glass, the quarter window, and
the inside rearview mirror.
INSIDE REARVIEW MIRROR
The inside rearview mirror can be manually adjusted
up/down, and left/right.
OUTSIDE REARVIEW MIRRORS
The outside rearview mirrors are equipped with a remote
control mirror. The electric control outside rearviewmirror
can be adjusted by an electric control switch on the
instrument panel

GLASS AND MIRRORS 9L-3
SSANGYONG MY2002
COMPONENTS LOCATOR
GLASS AND MIRROR
KAA9L010
1 SunVisorA
2 Adapter-S/Visor CTR
3 Grommet-Screw
4 Mirror A-I/S RR View
5 Screw-Oval
6 Cover-I/Side Mirror7 Mirror A-O/Side
8 Mirror A-O/Side
9 Glass Holder A-O/S
10 Screw-Hex SEMS
11 Glass Holder A-O/S

SSANGYONG MY2002
9L-4 GLASS AND MIRRORS
KAA9L030
4. Using the glass sealant remover J-24402, cut the
adhesive around the windshield.
KAA9L020
ON-VEHICLE SERVICE
UNIT REPAIR
WINDSHIELD
Tools Required
J-24402Glass Sealant Remover
Removal Procedure
1. Remove the cowl vent grille. Refer to Section 9R,
Body Front End.
2. Remove the inside rearview mirror. Refer to “Rear
view Mirror” in this section.
3. Remove the weatherstrip around the windshield.
REPAIR INSTRUCTIONS

GLASS AND MIRRORS 9L-5
SSANGYONG MY2002
KAA9L050
KAA9L060
Installation Procedure
1. Install the new weatherstrip to the windshield.
2. Apply tape to the new weatherstrip and the wind
shield to hold the weatherstrip in place.
3. Apply adhesive primer to the windshield frame and
the perimeter of the windshield.
KAA9L040
5. Remove the windshield from the vehicle.
6. Using a knife, remove the adhesive from the wind
shield.
7. Using a knife, remove the adhesive from the wind
shield frame.
4. Apply glass adhesive to the windshield frame.
5. Install the windshield into the windshield frame.
6. Reposition the tape over the weatherstrip, the
wind-shield, and the windshield frame to hold the
wind-shield in place.
7. Let the adhesive dry for 24 hours.
8. Remove the tape.
9. Check for waterleaks by pouring water on the wind
shield. If a leak is found, dry the windshield and
fill the area that leaks with adhesive. If the leak
persists, remove the windshield and repeat the
entire procedure.
10. Install the inside rearview mirror. Refer to
“Rearview Mirror” in this section.
11. Install the cowl vent grille. Refer to Section 9R,
Body Front End.

SSANGYONG MY2002
9L-6 GLASS AND MIRRORS
KAA9L080
KAA9L090
KAA9L100
3. Remove the weatherstrip around the rear window.
7. Apply adhesive primer to the rear window frame
and the perimeter of the rear window.
KAA9L070
REAR WINDOW GLASS
Tools Required
J-24402Glass Sealant Remover
Removal and Installation Procedure
1. Disconnect the negative battery cable.
2. Disconnect the rear window defogger electrical
connector.
4. Remove the tailgate trim panel.
5. Remove the screws that secure the glass to the
tailgate panel.
6. Remove the glass from the tailgate panel.

GLASS AND MIRRORS 9L-7
SSANGYONG MY2002
KAA9L120
11. Let the adhesive dry for 24 hours.
12. Remove the tape.
13. Check for waterleaks by pouring water on the rear
window. If a leak is found, dry the window and fill
the area that leaks with adhesive. If the leak
persists, remove the rear window and repeat the
entire procedure.
14. Connect the rear window defogger electrical
connector.
15. Connect the negative battery cable.
16. Installation should follow the removal procedure
in the reverse order.
KAA9L110
8. Apply glass adhesive to the rear window frame.
9. Install the rear window into the rear window frame
using the glass plastic nut.
10. Reposition the tape over the weatherstrip, the rear
window, and the rear window frame to hold the
rear window in place.
KAA9L150
REAR WINDOW DEFOGGER
BRAIDED LEAD WIRE REPAIR
The rear window defogger bus lead wire or the terminal
can be reattached by resoldering. Use a solder
containing 3 percent silver and a rosin flux paste.
1. The repair area should be buffed with fine steel
wool before soldering the bus lead wire.
2. Apply the paste-type rosin flux in small quantities
to the wire lead and the bus lead wire repair area
using a brush.
3. Coat the soldering iron tip with solder. Use only
enough solder to ensure a complete repair.
4. Use only enough heat to melt the solder. Do not
overheat the wire when resoldering to the bus lead
wire.
5. Installation should follow the removal procedure
in the reverse order.

SSANGYONG MY2002
9L-8 GLASS AND MIRRORS
KAA9L140
Notice: The grid line repair material must be cured
with heat. In order to avoid heat damage to the
interior trim, protect the trim near the repair area
where heat will be applied.
9. Heat the repair area for 1 to 2 minutes.
10. Hold the heat gun nozzle 25 mm (1 inch) from the
surface. A minimum temperature of 149°C (300°F)
is required.
11. Inspect the grid line repair area. If the repair
appears discolored, apply a coating of tincture of
iodine to the area using a pipe cleaner or a line
brush. Allow the iodine to dry for about 30
seconds. Carefully wipe off the excess iodine with
a lint-free cloth.
12. Test the operation of the rear window defogger in
order to verify that the repair was successful.
Important: At least 24 hours is required for
complete curing of the repair materials. The repair
area should not be physically disturbed until after
that time.
13. Installation should follow the removal procedure
in the reverse order.
KAA9L130
REAR WINDOW DEFOGGER GRID
LINE REPAIR
1. Disconnect the negative battery cable.
2. Disconnect the rear window defogger electrical
connector.
3. Inspect the rear window defogger grid lines.
4. Mark the grid line break on the outside of the glass
with a wax pencil or a crayon.
5. Buff the grid lines that are to be repaired with steel
wool. Wipe the lines clean using a cloth dampened
with alcohol. Buff and clean about 6 mm (0.25 inch)
beyond each side of the break in the grid line.
KAA9L130
6. Attach a grid line repair decal or two strips of tape
above and below the repair areas.
A repair decal or tape must be used in order to
control the width of the repair areas.
If a decal is used, the die-cut metered slot must
be the same width as the grid line.
7. Apply the grid repair material to the repair area
using a small wooden stick or a spatula. The grid
repair material should be at room temperature.
8. Carefully remove the decal or the tape.