SSANGYONG KORANDO 1997 Service Repair Manual

DOORS 9P-3
SSANGYONG MY2002
COMPONENTS LOCATOR
DOORS
KAA9P010
1 Door Trim Panel Assembly
2 Center Upper Panel
3 Inside Handle Mounting Plate
4 Door Pull Handle
5 Door Defroster Nozzle
6 Door Defroster Duct
7 Door Trim Panel
8 Door Pocket
9 Belt Inside Strap
10 Door Trim Mounting Fastener11 Door Courtesy Lamp
12 Screw
13 Door Pull Handle Mounting Support Bracket
14 Door Trim Complete Mounting Clip
15 Door Inside Handle Mounting Grommet
16 Door Defroster Grommet
17 Door Defroster Grommet Vessel
18 Door Pocket Mounting Screw
19 Door Trim Pad

SECTION 9Q
ROOF
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a
tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable
will help prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless
otherwise noted.
TABLE OF CONTENTS
Description and Operation..................................9Q-2
Sunvisors ...........................................................9Q-2
Cat Hook............................................................9Q-2
Components Locator ...........................................9Q-3
Roof...................................................................9Q-3Unit Repair...........................................................9Q-4
Formed Headliner...............................................9Q-4
Sun Visors..........................................................9Q-4

SSANGYONG MY2002
9Q-2 ROOF
DESCRIPTION AND OPERATION
SUNVISORS
The sun visors swing down in order to block out glare.
They also swing to the side when they are released
from the support. Each sun visor has a vanity mirror.
CAT HOOK
The coat hook is fastened to the headliner above the
left hand rear passenger’s seat.

ROOF 9Q-3
SSANGYONG MY2002
COMPONENTS LOCATOR
ROOF
KAA9Q010
1 Inner Sliding Sun Roof Assembly
2 Sun Roof Body Mounting Bracket
3 Drain Hose Rear Grommet
4 Sun Roof Motor Spanner
5 Mounting Clip
6 Mounting Bracket7 Mounting Bracket assembly
8 Sun Roof Mounting Bracket
9 Drain Front Hose
10 Drain Rear Hose
11 Sun Roof Module Assembly

SSANGYONG MY2002
9Q-4 ROOF
KAA9Q030
SUN VISORS
Removal and Installation Procedure
1. Remove the screws and the sun visor from the
headliner.
KAA9Q020
UNIT REPAIR
FORMED HEADLINER
Removal and Installation Procedure
1. Remove the front and rear upper seat belt anchor.
Refer to Section 8A, Seat Belts.
2. Remove the assist handles. Refer to Section 9G,
Interior trim.
3. Remove the sun visors. Refer to “Sun visors” in
this section.
4. Remove the power sunroof control switch. Refer
to “Power Sunroof Control Switch” in this section.
5. Remove the interior courtesy lamp. Refer to Section
9B, Lighting system.
6. Remove the left and the right A-pillar trim panel.
7. Remove the upper quarter trim panel. Refer to
Section 9G, Interior Trim.
8. Remove the child seat anchor. Refer to Section
9H, Seats.
9. Remove the headliner.
10. Installation should follow the removal procedure
in the reverse order.
2. Remove the screw and the sun visor support from
the headliner.
3. Installation should follow the removal procedure
in the reverse order.
KAA9Q040

SECTION 9R
BODY FRONT END
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a
tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable
will help prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless
otherwise noted.
TABLE OF CONTENTS
Description and Operation...................................9R-2
Body Front End....................................................9R-2
Components Locator............................................9R-3
Body Front End....................................................9R-3
Repair Instructions................................................9R-4
On-Vehicle Service Unit Repair................................9R-4
Lubrication..........................................................9R-4
Fasteners ............................................................9R-4Anticorrosion Materials .........................................9R-4
Cowl Vent Grille...................................................9R-5
Hood...................................................................9R-5
Hood Hinges.......................................................9R-6
Hood Gas Spring.................................................9R-6
Specifications.......................................................9R-7
Fastener Tightening Specifications.......................9R-7

SSANGYONG MY2002
9R-2 BODY FRONT END
DESCRIPTION AND OPERATION
BODY FRONT END
This vehicle has a unitized body with a frame assembly
supporting the engine and the transaxle. The fender
panels and the radiator support are also integral parts
of the body.

BODY FRONT END 9R-3
SSANGYONG MY2002
8
COMPONENTS LOCATOR
BODY FRONT END
KAA9R010
1 Bolt
2 Hood Striker Safety Assembly
3 Bolt
4 Mounting Ball Stud5 Hood Lifter Assembly
6 Bolt
7 Hood Hinge Assembly
8 Hood

SSANGYONG MY2002
9R-4 BODY FRONT END
ON-VEHICLE SERVICE
UNIT REPAIR
LUBRICATION
The hood hinges and the locking mechanisms require
periodic lubrication for proper operation. Refer to
Section 0B, General Information for the specific types
and intervals of lubrication.
FASTENERS
Notice: Dissimilar metals in direct contact with each
other may corrode rapidly. Make sure to use the correct
fasteners to prevent premature corrosion.
Many aluminum components are used on current
models. Aluminum in contact with steel may corrode
rapidly if it is not protected by special finishes or
isolators.
The fasteners used have a special finish which provides
adequate protection from corrosion. These special
fasteners differ in color to easily identify them from
the standard metric fasteners, which are medium blue
in color.
When replacing fasteners, avoid substituting otherwise
similar fasteners in the same location.
ANTICORROSION MATERIALS
To provide rust resistance, anticorrosion materials have
been applied to the interior surfaces of most of most
of the metal panels. When servicing these panels,
properly recoat them with a service-type anticorrosion
material if any of the original material has been
disturbed.
REPAIR INSTRUCTIONS

BODY FRONT END 9R-5
SSANGYONG MY2002
COWL VENT GRILLE
Removal and Installation Procedure
1. Open the hood.
2. Remove the wiper arms. Refer to Section 9D,
Wipers/Washer System.
3. Remove the cowl vent grille with the screws.
4. Installation should follow the removal procedure
in the reverse order.
KAA9R020
KAA9R030
HOOD
Removal and Installation Procedure
Important: Install protective coverings over the fenders
and the windshield to prevent damage to the paint,
the glass, and the moldings when removing and
installing the hood.
1. Open the hood.
2. Mark the position of the hinge to the hood to aid
in alignment during installation.
3. Remove the washer hoses from the hood.
4. Remove the hood gas spring. Refer to “Hood Gas
Spring” in this section.
5. Remove the bolts retaining the hood to both of
the hinges.
Installation Notice
Dissimilar metals in direct contact with each
other may corrode rapidly. Make sure to use
the correct fasteners to prevent premature
corrosion.
6. With the aid of another technician, remove the hood
from the hinges.
7. Installation should follow the removal procedure
in the reverse order.
Tightening Torque7.84 - 11.76 Nm
(5.78 - 8.68 lb-ft)