section 2c SSANGYONG KORANDO 1997 Service Repair Manual

SECTION 9K
SQUEAKS AND RATTLES
TABLE OF CONTENTS
Diagnosis..............................................................9K-2
Squeak and Rattle Diagnosis...............................9K-2Maintenance and Repair.....................................9K-4
On-Vehicle Service.................................................9K-4
Squeak and Rattle Repair....................................9K-4

SECTION 9L
GLASS AND MIRRORS ON
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a
tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable
will help prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless
otherwise noted.
TABLE OF CONTENTS
Description and Operation...................................9L-2
Stationary Glass..................................................9L-2
Inside Rearview Mirror.........................................9L-2
Outside Rearview Mirrors.....................................9L-2
Components Locator............................................9L-3
Glass and Mirror..................................................9L-3
Repair Instructions................................................9L-4
On-Vehicle Service Unit Repair................................9L-4
Windshield..........................................................9L-4
Rear Window Glass.............................................9L-6
Rear Window Defogger Braided Lead
Wire Repair......................................................9L-7Rear Window Defogger Grid Line Repair..............9L-8
Front Door Glass..................................................9L-9
Fixed Glass.........................................................9L-9
Inside Rearview Mirror ....................................... 9L-10
Outside Rearview Mirror..................................... 9L-10
Specifications.....................................................9L-11
Fastener Tightening Specifications..................... 9L-11
Schematic and Routing Diagram......................9L-12
Defroster........................................................... 9L-12
Inside Rear View Mirror (Dimming) &
Backup Lamp................................................. 9L-13

SSANGYONG MY2002
9L-4 GLASS AND MIRRORS
KAA9L030
4. Using the glass sealant remover J-24402, cut the
adhesive around the windshield.
KAA9L020
ON-VEHICLE SERVICE
UNIT REPAIR
WINDSHIELD
Tools Required
J-24402Glass Sealant Remover
Removal Procedure
1. Remove the cowl vent grille. Refer to Section 9R,
Body Front End.
2. Remove the inside rearview mirror. Refer to “Rear
view Mirror” in this section.
3. Remove the weatherstrip around the windshield.
REPAIR INSTRUCTIONS

GLASS AND MIRRORS 9L-5
SSANGYONG MY2002
KAA9L050
KAA9L060
Installation Procedure
1. Install the new weatherstrip to the windshield.
2. Apply tape to the new weatherstrip and the wind
shield to hold the weatherstrip in place.
3. Apply adhesive primer to the windshield frame and
the perimeter of the windshield.
KAA9L040
5. Remove the windshield from the vehicle.
6. Using a knife, remove the adhesive from the wind
shield.
7. Using a knife, remove the adhesive from the wind
shield frame.
4. Apply glass adhesive to the windshield frame.
5. Install the windshield into the windshield frame.
6. Reposition the tape over the weatherstrip, the
wind-shield, and the windshield frame to hold the
wind-shield in place.
7. Let the adhesive dry for 24 hours.
8. Remove the tape.
9. Check for waterleaks by pouring water on the wind
shield. If a leak is found, dry the windshield and
fill the area that leaks with adhesive. If the leak
persists, remove the windshield and repeat the
entire procedure.
10. Install the inside rearview mirror. Refer to
“Rearview Mirror” in this section.
11. Install the cowl vent grille. Refer to Section 9R,
Body Front End.

GLASS AND MIRRORS 9L-9
SSANGYONG MY2002
KAA9L160
KAA9L170
FRONT DOOR GLASS
Removal Procedure
1. Remove the door seal trim. Refer to Section 9P,
Doors.
2. Remove the screws that secure the glass to the
window regulator.
3. Remove the glass from the door.
4. Removal procedure should follow the installation
procedure in the reverse order.
Installation Procedure
1. Install the glass in the door and position the glass
within the window regulator.
Notice: Dissimilar metals in direct contact with
each other may corrode rapidly. Make sure to use
the correct fasteners to prevent premature
corrosion.
2. Install the glass to the window regulator with the
screws.
Installation Notice
3. Install the door seal trim. Refer to Section 9P,
Doors.
4. Removal procedure should follow the installation
procedure in the reverse order.
Tightening Torque1.96 - 2.94 Nm
(17.50 - 26.25 lb-in)
KAA9L180
FIXED GLASS
Removal and Installation Procedure
1. Remove the exterior B-pillar molding. Refer to
Section 9M, Exterior Trim.
2. Remove the screws that secure the glass to the
window regulator.
3. Remove the glass from the door.
Installation Notice
Dissimilar metals in direct contact with each
other may corrode rapidly. Make sure to use
the correct fasteners to prevent premature
corrosion.
4. Installation should follow the removal procedure
in the reverse order.
Tightening Torque 7 Nm (62 lb-in)

Description and Operation..................................9M-2
Emblems and Lettering.......................................9M-2
Mud Guards.......................................................9M-2
Components Locator ...........................................9M-3
Exterior Trim.......................................................9M-3
Repair Instructions...............................................9M-4
On-Vehicle Service Unit Repair...............................9M-4
B-Pillar Molding..................................................9M-4
B-Pillar Cover......................................................9M-4
SECTION 9M
EXTERIOR TRIM
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a
tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable
will help prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless
otherwise noted.
TABLE OF CONTENTS
Air Extractor Grille...............................................9M-4
Door Molding......................................................9M-5
Front Wheel Molding...........................................9M-5
Rear Wheel Molding...........................................9M-5
Side Step...........................................................9M-6
C-Pillar Cover......................................................9M-6
Roof Molding......................................................9M-6
Specifications......................................................9M-7
Fastener Tightening Specifications......................9M-7

SSANGYONG MY2002
9M-4 EXTERIOR TRIM
KAA9M030
KAA9M040
B-PILLAR COVER
Removal and Installation Procedure
1. Remove the B-pillar cover.
2. Installation should follow the removal procedure
in the reverse order.
AIR EXTRACTOR GRILLE
Removal and Installation Procedure
1. Remove the air extractor grille.
2. Installation should follow the removal procedure
in the reverse order.
KAA9M020
ON-VEHICLE SERVICE
UNIT REPAIR
B-PILLAR MOLDING
Removal and Installation Procedure
1. Remove the door guide rail from the door. Refer
to Section 9P, Doors.
2. Remove the screws from the door.
3. Remove the B-pillar molding.
4. Installation should follow the removal procedure
in the reverse order.
REPAIR INSTRUCTIONS

EXTERIOR TRIM 9M-5
SSANGYONG MY2002
KAA9M050
KAA9M060
FRONT WHEEL MOLDING
Removal and Installation Procedure
1. Remove the front combination lamp. Refer to
Section 9B, Lighting System.
2. Remove the front wheel molding screws.
3. Remove the front wheel molding from the body.
4. Installation should follow the removal procedure
in the reverse order.
DOOR MOLDING
Removal and Installation Procedure
1. Remove the door protective molding.
2. Installation should follow the removal procedure
in the reverse order.
REAR WHEEL MOLDING
Removal and Installation Procedure
1. Remove the rear wheel molding screws.
2. Remove the rear wheel molding from the body.
3. Installation should follow the removal procedure
in the reverse order.
KAA9M070

SSANGYONG MY2002
9M-6 EXTERIOR TRIM
KAA9M090
KAA9M100
C-PILLAR COVER
Removal and Installation Procedure
1. Open the tailgate.
2. Remove the C- pillar cover with the screws.
3. Installation should follow the removal procedure
in the reverse order. 3. Remove the side step from the body.
4. Installation should follow the removal procedure
in the reverse order.
ROOF MOLDING
Removal and Installation Procedure
1. Remove the C-pillar cover. Refer to “C-pillar
Cover” in this section.
2. Remove the roof molding.
3. Installation should follow the removal procedure
in the reverse order.
SIDE STEP
Removal and Installation Procedure
1. Remove the Mud guard. Refer to “Mud Guard” in
this section.
2. Remove the side step mounting bolts.
Installation Notice
Dissimilar metals in direct contact with each
other may corrode rapidly. Make sure to use
the correct fasteners to prevent premature
corrosion.
KAA9M080
Tightening Torque 15 Nm(11 lb-ft)

SECTION 9N
FRAME AND UNDERBODY
TABLE OF CONTENTS
Specifications.......................................................9N-2
Fastener Tightening Specifications.......................9N-2
Underbody Dimensions.......................................9N-3
Maintenance and Repair.....................................9N-7
On-Vehicle Service.................................................9N-7
Alignment Checking............................................9N-7Floor Pan Insulators.............................................9N-7
Engine Under Covers ...........................................9N-8
General Description and System Operation........9N-9
General Body Construction..................................9N-9
Engine Under Covers ...........................................9N-9