torque SSANGYONG KORANDO 1997 Service Repair Manual

SSANGYONG MY2002
9B-16 LIGHTING SYSTEM
KAA9B050
KAA9B060
FRONT COMBINATION LAMP
Removal and Installation Procedure
1. Disconnect negative battery cable.
2. Remove the screws and nuts.
Installation Notice
Dissimilar metals in direct contact with each
other may corrode rapidly. Make sure to use
the correct fasteners to prevent premature
corrosion.
Tightening Torque5 - 9 Nm
(44 - 80 lb-in)
KAA9B080
KAA9B090
CENTER HIGH-MOUNTED STOP
LAMP
Removal and Installation Procedure
1. Disconnect the negative battery cable.
2. Remove the center high-mounted stop lamp cover
3. Disconnect the CHMSL electrical connector.
4. Remove the screws with the CHMSL
5. Installation should follow the removal procedure
in the reverse order. 3. Disconnect and remover the front combination
lamp.
4. Remove the inoperative bulb.
5. Installation should follow the removal procedure
in the reverse order.

LIGHTING SYSTEM 9B-17
SSANGYONG MY2002
KAA9B070
REAR COMBINATION LAMPS
Removal and Installation Procedure
1. Disconnect the negative battery cable.
2. Remove the screws and the lamp assembly
3. Remove any inoperative bulb.
4. Installation should follow the removal procedure
in the reverse order.
KAA9B100
FOG LAMPS
Removal and Installation Procedure
1. Disconnect the negative battery cable.
2. Remove the bolts that secure the fog lamp
assembly
Installation Notice
Dissimilar metals in direct contact with each
other may corrode rapidly. Make sure to use
the correct fasteners to prevent premature
corrosion.
3. Remove the fog assembly.
4. Disconnect the fog lamp assembly electrical
connector.
Tightening Torque5 - 9 Nm
(44 - 80 lb-in)
KAA9B110
5. Remove the fog lamp dust cover.
6. Remove the locking clip.
7. Remove the bulb fromthefog lamp assembly.
8. Disconnect the bulb electrical connector.
9. Installation should follow the removal procedure
in the reverse order.

WIPER, WASHER SYSTEMS 9D-5
SSANGYONG MY2002
KAA9D050
KAA9D060
5. Remove nuts and the wiper motor.
Installation Notice
Dissimilar metals in direct contact with each
other may corrode rapidly. Make sure to use
the correct fasteners to prevent premature
corrosion.
6. Installation should follow the removal procedure
in the reverse order.
WINDSHIELD WASHER
RESERVOIR
Removal and Installation Procedure
1. Open the hood.
2. Disconnect the negative battery cable.
3. Remove the coolant reservoir. Refer to Section 1D,
ENGING COOLING.
4. Disconnect the washer hose from the washer
pump.
WINDSHIELD WIPER BLADE
Removal and Installation Procedure
1. Rotate the wiper blade on the arm.
2. While pressing the retainer clip, slide the wiper
blade down the wiper arm and remove the blade.
3. Installation should follow the removal procedure
in the reverse order.
Tightening Torque8 - 12 Nm
(71 - 106 lb-ft)
KAA9D070
5. Disconnect the reservoir pump electrical
connector.
6. Remove the bolt and the reservoir
Installation Notice
Dissimilar metals in direct contact with each
other may corrode rapidly. Make sure to use
the correct fasteners to prevent premature
corrosion.
7. Installation should follow the removal procedure
in the reverse order.
Tightening Torque5 - 9 Nm
(44 - 80 lb-in)

SSANGYONG MY2002
9D-6 WIPER, WASHER SYSTEMS
KAA9D080
KAA9D090
KAA9D100
WINDSHIELD WASHER PUMP
Removal and Installation Procedure
1. Remove the windshield washer reservoir. Refer to
in this section “windshield washer reservoir”.
2. Remove the windshield washer pump.
3. Installation should follow the removal procedure
in the reverse order.
WINDSHIELD WASHER HOSES
Removal and Installation Procedure
1. Open the hood.
2. Disconnect the windshield washer hose from the
washer nozzles on the hood.
3. Disconnect the washer hose from the washer
reservoir.
4. Remove the washer hose.
5. Installation should follow the removal procedure
in the reverse order.
KAA9D110
REAR WIPER ARM
Removal and Installation Procedure
1. Remove the spare tire with wheel nuts.
2. Pry off the rear wiper arm cap.
3. Remove the rear wiper arm with the nut.
Installation Notice
Dissimilar metals in direct contact with each other
may corrode rapidly. Make sure to use the correct
fasteners to prevent premature corrosion.
4. Installation should follow the removal procedure
in the reverse order.
WINDSHIELD WASHER NOZZLES
Removal and Installation Procedure
1. Open the hood.
2. Disconnect the washer hose from the nozzle.
3. Remove the nozzle from the hood.
4. Installation should follow the removal procedure
in the reverse order.
Tightening Torque8 - 12 Nm
(71 - 106 lb-in)

WIPER, WASHER SYSTEMS 9D-7
SSANGYONG MY2002
KAA9D120
KAA9D130
REAR WIPER MOTOR
Removal and Installation Procedure
1. Remove the tailgate trim panel. Refer to Section
9G “INTERIOR TRIM”.
2. Remove the tailgate seal trim.
3. Remove the wiper motor.
Installation Notice
Dissimilar metals in direct contact with each
other may corrode rapidly. Make sure to use
the correct fasteners to prevent premature
corrosion.
4. Installation should follow the removal procedure
in the reverse order.
Tightening Torque8 - 12 Nm
(71 - 106 lb-in)
KAA9D140
REAR WASHER RESERVOIR
Removal and Installation Procedure
1. Remove the tailgate trim panel. Refer to Section
9G “INTERIOR TRIM”.
2. Remove the tailgate seal trim.
3. Disconnect the washer hose and electrical
connector.
4. Remove the rear washer reservoir.
Installation Notice
Dissimilar metals in direct contact with each
other may corrode rapidly. Make sure to use
the correct fasteners to prevent premature
corrosion.
5. Installation should follow the removal procedure
in the reverse order.
Tightening Torque8 - 12 Nm
(71 - 106 lb-in)

INTERIOR TRIM 9G-5
SSANGYONG MY2002
EF
KAA9G060
KAA9G050
A-PILLAR TRIM PANEL
Removal and Installation Procedure
1. Remove the roof assist handle with the screws.
2. Remove the A-pillar trim panel.
3. Installation should follow the removal procedure
in the reverse order. 6. Disconnect the electrical connector.
7. Remove the door trim panel.
8. Installation should follow the removal procedure
in the reverse order.
KAA9G080
KAA9G070
3. Remove the upper quarter trim panel.
4. Installation should follow the removal procedure
in the reverse order.
UPPER QUARTER TRIM PANEL
Removal and Installation Procedure
1. Remove the roof assist handle with the screws.
2. Remove the seat belt anchor with the bolt.
Installation Notice
•Dissimilar metals in direct contact with each
other may corrode rapidly. Make sure to use
the correct fasteners to prevent premature
corrosion.
Tightening Torque 45 Nm (33 lb-ft)

SEATS 9H-3
SSANGYONG MY2002
REPAIR INSTRUCTIONS
KAA9H020
ON-VEHICLE SERVICE
UNIT REPAIR
FRONT SEAT
Removal and Installation Procedure
1. Remove the electrical connector from front seat.
KAA9H030
2. Remove the bolts with the front seat.
Installation Notice
•Dissimilar metals in direct contact with each
other may corrode rapidly. Make sure to use
the correct fasteners to prevent premature
corrosion.
3. Installation should follow the removal procedure
in the reverse order.
Tightening Torque19.6 - 31.4 Nm
(14.5 - 23.2 lb-ft)
KAA9H060
FRONT SEAT CUSHION
Removal and Installation Procedure
1. Remove the front seat from the vehicle. Refer to
“front seat” in this section.
2. Remove the front seatback. Refer to “Front Seat
back” in this section.
3. Remove the seat cushion bolts.
Installation Notice
Dissimilar metals in direct contact with each
other may corrode rapidly. Make sure to use
the correct fasteners to prevent premature
corrosion.
4. Installation should follow the removal procedure
in the reverse order.
Tightening Torque16.7 - 25.5 Nm
(12 - 18 lb-ft)

SSANGYONG MY2002
9H-4 SEATS
KAA9H070
FRONT SEAT GUIDE RAIL
Removal and Installation Procedure
1. Remove the front seat from the vehicle. Refer to
in this section.
2. Remove the front seat trim. Refer to “front seat
trim” in this section.
3. Remove the bolts and the guide rail.
Installation Notice
KAA9H050
6. Remove the bolts and the seatback.
Installation Notice
Dissimilar metals in direct contact with each
other may corrode rapidly. Make sure to use
the correct fasteners to prevent premature
corrosion.
7. Installation should follow the removal procedure
in the reverse order.
Tightening Torque34.3 - 55.9 Nm
(25 - 41 lb-ft)
Dissimilar metals in direct contact with each
other may corrode rapidly. Make sure to use
the correct fasteners to prevent premature
corrosion.
4. Installation should follow the removal procedure
in the reverse order.
Tightening Torque17.6 - 25.5 Nm
(12 - 18 lb-ft)
KAA9H040
FRONT SEATBACK
Removal and Installation Procedure
1. Remove the front seat from the vehicle. Refer to
“front seat” in this section.
2. Remove the head restraint. Refer to “head
restraint” in this section.
3. Remove the seat recliner lever. Refer to “seat
recliner lever” in this section.
4. Remove the seat trim. Refer to “seat trim” in this
section.
5. Remove the seatback cover.

SSANGYONG MY2002
9H-6 SEATS
KAA9H120
KAA9H130
WALK IN DEVICE
Removal and Installation Procedure
1. Remove the front seat. Refer to “front seat” in this
section.
2. Remove the seat recliner. Refer to “seat recliner”
in this section.
3. Remove the seat trim. Refer to “seat trim” in this
section.
4. Remove the walk in device assembly.
5. Installation should follow the removal procedure
in the reverse order.
FRONT SEAT ARMREST
Removal and Installation Procedure
1. Remove the arm rest cover.
2. Remove the arm rest mounting bolt.
Installation Notice
Dissimilar metals in direct contact with each
other may corrode rapidly. Make sure to use
the correct fasteners to prevent premature
corrosion.
3. Remove the arm rest.
4. Installation should follow the removal procedure
in the reverse order.
Tightening Torque17.6 - 25.5 Nm
(12 - 18 lb-ft)
KAA9H180
REAR SEAT ARMREST
Removal and Installation Procedure
1. Push the button in the arm rest.
2. Turn and remove from the side quarter trim panel.
3. Installation should follow the removal procedure
in the reverse order.

SEATS 9H-7
SSANGYONG MY2002


yyyy yyyy yyyy
KAA9H150
KAA9H160
3. Remove the bolts and the rear seat.
Installation Notice
Dissimilar metals in direct contact with each
other may corrode rapidly. Make sure to use
the correct fasteners to prevent premature
corrosion.
4. Installation should follow the removal procedure
in the reverse order.
KAA9H140
REAR SEAT
Removal and Installation Procedure
1. Lift up the rear seat from the floor.
2. Remove the bolts.
Installation Notice
Dissimilar metals in direct contact with each
other may corrode rapidly. Make sure to use
the correct fasteners to prevent premature
corrosion.
50/50 SPLIT REAR SEAT CUSHION
HINGE
Removal and Installation Procedure
1. Remove the bolts and the rear seat cushion hinge.
Installation Notice
Dissimilar metals in direct contact with each
other may corrode rapidly. Make sure to use
the correctfasteners to prevent premature
corrosion.
2. Installation should follow the removal procedure
in the reverse order.
Tightening Torque19.6 - 31.4 Nm
(14.5 - 23.2 lb-ft)
Tightening Torque19.6 - 31.4 Nm
(14.5 - 23.2 lb-ft)
Tightening Torque34.3 - 53.9 Nm
(25 - 39 lb-ft)