engine SSANGYONG KORANDO 1997 Service Repair Manual

OM600 ENGINE COOLING 1D3 -- 5
D AEW OO M Y_2000
MAINTENANCE AND REPAIR
ON -- VEHICLE SERVICE
DRAIN AND FILLING OF COOLANT
Preceding Work : Removal of skid plate
Drain / Filling
1. Loosen the pressure cap of reservoir by 1 notch and
remove pressure and then loosen the cap.
Notice
Do not remove radiator cap when coolant is above
90°C.
2. Open the drain plug and drain the coolant.
Notice
Collect the coolant by using the proper bottle.
3. Remove the drain plug(1) and seal(2) of cylinder
block and drain the coolant.
4. Replace the seal to new one and tighten the drain
plug.
Installation Notice
Tightening Torque30 N∙m (22 lb-ft)
5. Tighten the drain plug of the lower radiator.
6. Fill the coolant through coolant reservoir -- tank.
Notice
DA proportion of 50% by volume of water / anticor-
rosion must be ensured.
7. After engine is running at idle speed, check the level
of coolant. If necessary, add enough specified cool-
ant.

1D3 -- 6 OM600 ENGINE COOLING
D AEW OO M Y_2000
WAT E R P U M P
Preceding Work : Removal of cooling fan
Removal of V-- belt
1 Tensioning Lever
2 Gasket Replace..........................
3Bolt 10N∙m (89 lb-in) .....................4 Belt Pulley
5Bolt 10N∙m(89lb-in) .....................
6 Water Pump

OM600 ENGINE COOLING 1D3 -- 7
D AEW OO M Y_2000
Removal & Installation Procedure
1. Loose the bolts(5) and remove the pulley (4).
Installation Notice
Tightening Torque10 N∙m(89lb-in)
2. Loose the bolts (3).
Installation Notice
Tightening Torque10 N∙m(89lb-in)
3. Pull the tensioning lever(1) to the arrow direction.
4. Remove the water pump(6).
Notice
Clean gasket residues on the sealing surface of wa-
ter pump and replace the gasket.
5. Installation should follow the removal procedure in
the reverse order.

1D3 -- 8 OM600 ENGINE COOLING
D AEW OO M Y_2000
WATER PUMP HOUSING
Preceding Work : Removal of water pump
Removal of thermostat
Removal of generator
1 Gasket Replace..........................
2 Water Pump Housing
3 Connector
4Bolt 10N∙m (89 lb-in) .....................5 Coolant Hose
6ReturnPipe
7 O -- Ring
8 Temperature Sensor
Notice
The bolt on the arrow should be installed last.

OM600 ENGINE COOLING 1D3 -- 9
D AEW OO M Y_2000
Removal & Installation Procedure
1. Disconnect the connector(3).
2. Separate the coolant hose (5) and return pipe(6).
3. Remove the bolts(4) evenly.
Installation Notice
Tightening Torque10 N∙m(89lb-in)
Notice
Clean gasket residues on the sealing surface of wa-
ter pump and replace the gasket.
4. Remove the water pump housing(2).
5. Installation should follow the removal procedure in
the reverse order.

1D3 -- 10 OM600 ENGINE COOLING
D AEW OO M Y_2000
COOLING FAN CLUTCH
1 Belt Pulley
2 Cooling Fan Clutch
3 Cooling Fan4 Socket Bolt 45 N∙m (33 lb-ft) ...............
5 Socket Bolt 10 N∙m(89lb-in) ...............
Tools Required
603 589 00 40 00 Counter Holder

OM600 ENGINE COOLING 1D3 -- 11
D AEW OO M Y_2000
Removal & Installation Procedure
1. Hold the bolt pulley with counter holder and remove
the bolt(4).
Counter Holder 603 589 00 40 00
Installation Notice
Tightening Torque45 N∙m (33 lb-ft)
2. Remove the socket bolt(5) and then remove the
cooling fan(3) and fan clutch(2).
Notice
Keep the fan clutch vertically.
Installation Notice
Tightening Torque10 N∙m(89lb-in)
3. Installation should follow the removal procedure in
the reverse order.

1D3 -- 12 OM600 ENGINE COOLING
D AEW OO M Y_2000
RADIATOR
Preceding : Removal of cooling fan shroud
1 Radiator Inlet Hose OM662LA : 220mm.....
OM661LA : 321mm ......................
2 Radiator outlet Hose
3 Radiator Deaeration Tube & Hose
4 Clamp5 Spring Clamp
6Bolt 3--7N∙m (27-- 62 lb-in) ................
7Radiator
8 Spring Clamp
9Bolt 3--7N∙m (27-- 62 lb-in) ................

OM600 ENGINE COOLING 1D3 -- 13
D AEW OO M Y_2000
Removal & Installation Procedure
1. Drain coolant from the radiator.
2. Remove the coolant thermoswich connector from
radiator.
3. Remove the each coolant hose.
4. Remove the auto T/M oil cooling hose and cooling
line.
Installation Notice
TighteningHose : 29-- 40N∙m (21-- 30 lb-ft)Tightening
TorqueTube : 25-- 35N∙m (18--26 lb-ft)
5. Loosen the radiator upper mounting bolt and re-
move the mounting stopper and insulator.
6. Remove the radiator.
7. Check the radiator pin for crack, leakage and bend-
ing and replace it if necessany.
8. Installation should follow the removal procedure in
the reverse order.

1D3 -- 14 OM600 ENGINE COOLING
D AEW OO M Y_2000
COOLING SUB-- SYSTEM
1 Radiator
2 Cooling Fan Shroud
3Bolt 3--7N∙m (27-- 62 lb-in) ................
4 Cooling Fan Shroud
5 Radiator Deaeration Hose7 Mounting Bracket
8 Make-- up Cooling Hose
9Bolt 3--7N∙m (27-- 62 lb-in) ................
10 Cooling Reservoir -- tank Cap
11 Cooling Reservoir -- tank