engine SSANGYONG KORANDO 1997 Service Repair Manual

OM600 ENGINE MECHANICAL 1B3 -- 171
D AEW OO M Y_2000
OIL PAN
OM662LAOM661LA
1 Gasket Replace..........................
2 Upper Oil Pan
3 Combination Bolt 10 N∙m (89 lb-in) ..........
4 Combination Bolt 10 N∙m (89 lb-in) ..........
5 Gasket Replace..........................
6 Lower Oil Pan
7 Combination Bolt 25 N∙m (18 lb-ft) ..........
8DrainPlug 25N∙m (18 lb-ft) ................
9 Washer Seal Replace.....................
10 Oil Pan
*Remove and install as numerical sequence.
Notice
Replace the washer seal with new one.

1B3 -- 172 OM600 ENGINE MECHANICAL
D AEW OO M Y_2000
Oil Circulation

OM600 ENGINE MECHANICAL 1B3 -- 173
D AEW OO M Y_2000
Oil Filter
a From Oil Pump
b To Main Oil Gallery
cToOilPan

1B3 -- 174 OM600 ENGINE MECHANICAL
D AEW OO M Y_2000
OIL SPRAY NOZZLE
1 Fitting Sleeve
2 Oil Spray Nozzle3 Combination Bolt 10 N∙m(89lb-in) ..........
A Oil Duct
Disassembly Procedure
1. Remove oil pan or crankshaft.
2. Loose the bolt and then remove the nozzle.

OM600 ENGINE MECHANICAL 1B3 -- 175
D AEW OO M Y_2000
OIL PUMP
1OilPump
2Piston
3 Pressure Spring
4 Guide Pin5 Screw Plug 50 N∙m (37 lb-ft) ...............
6 Combination Bolt 25 N∙m (18 lb-ft) ..........
7 Oil Strainer
8 Bracket
Disassembly Procedure
1. Remove the oil pan.
2. Unscrew the mounting bolt of spracket.

1B3 -- 176 OM600 ENGINE MECHANICAL
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3. Unscrew the oil strainer bracket bolt.
Tightening Torque10 N∙m(89lb-in)
4. Remove the oil pump.
5. Unscrew the screw plug and remove the relief valve.
6. Installation should follow the removal procedure in
the reverse order.

OM600 ENGINE MECHANICAL 1B3 -- 177
D AEW OO M Y_2000
UNIT REPAIR
CYLINDER HEAD PRESSURE LEAKAGE TEST
Preceding Work : Removal of the cylinder head
Removal of the exhaust manifold
Removal of the valve
1 Feed Pipe
2Bolt
3 Return Connection
4 Gasket Replace.................................
5 Coolant Gallery Sealing..........................
6 Pressure Measuring Plate Completely tight to the cylinder head.................
7 Cylinder Head...........................
Immerse with pressure measuring plate into warm water of approx. 60_C and pressurize with compressed
air of 2 bar.
Notice
If air bubbles are seen, replace the cylinder head.
Tools Required
115 589 34 63 00 Pressure Measuring Plate
601 589 00 25 00 Suspension Device

1B3 -- 178 OM600 ENGINE MECHANICAL
D AEW OO M Y_2000
FACING CYLINDER HEAD MATING SURFACE
Preceding Work : Removal of prechamber
Cylinder head pressure leakage test
1Valve
2 Cylinder Head
3 Prechamber
A Height of Cylinder HeadB Longitudinal Direction
C Transverse Direction
a Valve Arrears
b Prechamber Protrusion
Service Data
Height ’A’
(cylinder head surface -- cylinder head cover surface)142.9 -- 143.1 mm
Minimum height after machining142.5 mm
PermissibleunevennessofpartingsurfaceIn longitudinal direction0.08 mmPermissible unevenness of parting surfaceIn transverse direction0.0 mm
Permissible variation of parallelism (longitud. Direction)Max. 0.1 mm
Peak -- to-- valley height0.0017 mm
Vl’’Intake valve0.1 -- 0.7 mmValve arrears ’a’Exhaust valve0.1 -- 0.7 mm
Prechamber protrusion7.6 -- 8.1 mm

OM600 ENGINE MECHANICAL 1B3 -- 179
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Measurement Procedure
1. Measure height ’A’.
Limit142.5 mm
Notice
If the height is less than 142.5mm, replace the cylin-
der head.
2. Insert the valve (1) and measure valve arrears ’a’.
Valve Arrears ’a’0.1 -- 0.7 mm
Notice
If out of standard, machine the valve seat.
3. Install the prechamber and measure protrusion ’C’.
Protrusion ’C’7.6 -- 8.1mm
4. Assemble the engine and check the valve timing.

1B3 -- 180 OM600 ENGINE MECHANICAL
D AEW OO M Y_2000
REPLACEMENT OF CRANKCASE CORE PLUG
Left
Core plugφ34mm ................................
OM661LA -- 2EA
OM662LA -- 3EA
Right
Core plugφ34mm ................................
OM661LA -- 2EA
OM662LA -- 3EA
Left
Core plugφ17mm ................................
OM661LA -- 1EA
OM662LA -- 1EARight
Core plugφ34mm ................................
OM661LA -- 1EA
OM662LA -- 1EA