TOYOTA CAMRY 1999 Service Repair Manual

AUTOMATIC TRANSAXLEDIRECT CLUTCH ±
AX±41
2. REMOVE SNAP RING FROM CLUTCH DRUM
3. REMOVE FLANGE, DISCS AND PLATES
4. REMOVE PISTON RETURN SPRING
(a) Place SST on the spring retainer and compress the
springs with a shop press.
SST 09350±32014 (09351±32070)
(b) Remove the snap ring with the snap ring pliers.
(c) Remove the piston return spring.
5. REMOVE CLUTCH PISTON
(a) Install the direct clutch onto the oil pump.
(b) Apply compressed air to the oil pump to remove the pis-
ton. (if the piston does not come out completely, use
needle±nose pliers to remove it).
(c) Remove the direct clutch from the oil pump.
(d) Remove the 2 O±rings from the piston.

AUTOMATIC TRANSAXLEDIRECT CLUTCH ±
AX±42
DIRECT CLUTCH INSPECTION
1. INSPECT CLUTCH PISTON
(a) Check that the check ball is free by shaking the piston.
(b) Check that the valve does not leak by applying lowpres-
sure compressed air.
2. INSPECT DISCS, PLATES AND FLANGE
Check if the sliding surfaces of the discs, plates and
flange are worn or burnt. If necessary, replace them.
HINT:

If the lining of the disc is peeling off or discolored, or
even if a part of the printed numbers are defaced, re-
place all discs.

Before assembling new discs, soak them in ATF for
at least 15 minutes.
3. CHECK DIRECT CLUTCH BUSHING
Using a dial indicator, measure the inside diameter of the
direct clutch bushing.
Maximum inside diameter:
47.07 mm (1.8531 in.)
If the inside diameter is greater than the maximum, re-
place the direct clutch.
DIRECT CLUTCH ASSEMBLY
1. INSTALL CLUTCH PISTON IN DIRECT CLUTCH DRUM
(a) Install new O±rings to the piston. Coat the O±rings with
AT F.
(b) Being careful not to damage the O±rings, press the piston
into the drum with the cup side up.
2. INSTALL PISTON RETURN SPRING
(a) Place the return spring and snap ring onto the piston.
(b) Place SST on the spring retainer, and compress the re-
turn spring with a shop press.
SST 09350±32014 (09351±32070)
(c) Install the snap ring with the snap ring pliers. Be sure the
end gap of snap ring is not aligned with the spring retainer
claw.
AX0F8±02
AX0F9±02

AUTOMATIC TRANSAXLEDIRECT CLUTCH ±
AX±43
3. INSTALL PLATES, DISCS AND FLANGE
(a) Install plates and discs.
Install in order: P=Plate D=Disc
P ± D ± P ± D ± P ± D
(b) Install the flange with the flat end facing downward.
4. INSTALL SNAP RING
Check that the end gap of the snap ring is not aligned with
one of the cutouts.
5. RECHECK PISTON STROKE OF DIRECT CLUTCH
(a) Install the direct clutch on the oil pump.
(b) Set a dial indicator and measuring terminal (SST) togeth-
er, measure the direct clutch piston stroke while applying
and releasing compressed air (392 ± 785 kPa, 4 ± 8 kgf/
cm
2, 57 ± 114 psi).
SST 09350±32014 (09351±32190)
Piston stroke:
1.11 ± 1.44 mm (0.0437 ± 0.0567 in.)
If the piston stroke is non±standard, select another
flange.
HINT: There are 2 different flange thickness.
Flange thickness:
2.60 mm (0.1024 in.)
3.00 mm (0.1181 in.)

AUTOMATIC TRANSAXLEFORWARD CLUTCH ±
AX±44
FORWARD CLUTCH
COMPONENTS
FORWARD CLUTCH DISASSEMBLY
1. CHECK PISTON STROKE OF FORWARD CLUTCH
Set a dial indicator and measuring terminal (SST) togeth-
er, measure the forward clutch piston stroke while apply-
ing and releasing compressed air (392 ± 785 kPa, 4 ± 8
kgf/cm
2, 57 ± 114 psi).
SST 09350±32014 (09351±32190)
Piston stroke:
1.41 ± 1.82 mm (0.0555 ± 0.0717 in.)
If the piston stroke is greater than the maximum inspect
the each component.
AX0FA±02
AX0FB±02

AUTOMATIC TRANSAXLEFORWARD CLUTCH ±
AX±45
2. REMOVE SNAP RING FROM CLUTCH DRUM
3. REMOVE FLANGE, DISCS AND PLATES
4. REMOVE RETURN SPRINGS
(a) Place SST on the spring retainer and compress the
springs with a shop press.
SST 09350±32014 (09351±32070)
(b) Remove the snap ring with the snap ring pliers.
(c) Remove the piston return spring.
5. REMOVE CLUTCH PISTON
(a) Apply compressed air into the oil passage to remove the
piston.
If the piston does not come out, use needle±nose pliers
to remove it.

AUTOMATIC TRANSAXLEFORWARD CLUTCH ±
AX±46
(b) Remove the 2 O±rings from the piston.
6. IF NECESSARY, REMOVE OIL SEAL RINGS
Remove the 2 oil seal rings from the shaft.
FORWARD CLUTCH INSPECTION
1. INSPECT CLUTCH PISTON
(a) Check that the check ball is free by shaking the piston.
(b) Check that the valve does not leak by applying lowpres-
sure compressed air.
2. INSPECT DISCS, PLATES AND FLANGE
Check if the sliding surfaces of the discs, plates and
flange are worn or burnt. If necessary, replace them.
HINT:

If the lining of the disc is peeling off or discolored, or
even if a part of the printed numbers are defaced, re-
place all discs.

Before assembling new discs, soak them in ATF for
at least 15 minutes.
FORWARD CLUTCH ASSEMBLY
1. INSTALL OIL SEAL RINGS
Install the 2 oil seal rings to the shaft.
NOTICE: Do not spread the ring ends more than necessary.
HINT: After installing the oil seal rings, check that they
move smoothly.
AX0FC±02
AX0FD±02

AUTOMATIC TRANSAXLEFORWARD CLUTCH ±
AX±47
2. INSTALL CLUTCH PISTON TO CLUTCH DRUM
(a) Install the 2 new O±rings to the piston.
(b) Coat the O±rings with ATF.
(c) Press the piston into the drum with the cup side up, being
careful not to damage the O±rings.
3. INSTALL PISTON RETURN SPRINGS
(a) Place the piston return spring and snap ring onto the pis-
ton.
(b) Place SST on the piston return spring, and compress the
springs with a shop press.
SST 09350±32014 (09351±32070)
(c) Install the snap ring with snap ring pliers.
Be sure the end gap of the snap ring is not aligned with
the spring retainer claw.
4. INSTALL PLATES, DISCS AND FLANGE
(a) Install the plates and discs.
Install in order: P=Plate D=Disc
P ± D ± P ± D ± P ± D ± P ± D
(b) Install the flange with the flat end facing downward.
5. INSTALL SNAP RING
Check that the end gap of snap ring is not aligned with one
of the cutouts.

AUTOMATIC TRANSAXLEFORWARD CLUTCH ±
AX±48
6. RECHECK PISTON STROKE OF FORWARD CLUTCH
Set a dial indicator and measuring terminal (SST) togeth-
er, measure the forward clutch piston stroke while apply-
ing and releasing compressed air (392 ± 785 kPa, 4 ± 8
kgf/cm
2, 57 ± 114 psi).
SST 09350±32014 (09351±32190)
Piston stroke:
1.41 ± 1.82 mm (0.0555 ± 0.0717 in.)
If the piston stroke is less than the limit, parts may be mis-
assembled and reinstall them.
If the piston stroke is non±standard, select another
flange.
HINT: There are 5 different flange thickness.
Flange thickness:
2.8 mm (0.110 in.)
3.0 mm (0.118 in.)
3.2 mm (0.126 in.)
3.4 mm (0.134 in.)
3.6 mm (0.142 in.)

AUTOMATIC TRANSAXLEFRONT PLANETARY GEAR ±
AX±49
FRONT PLANETARY GEAR
COMPONENTS
ONE±WAY CLUTCH AND SUN GEAR
DISASSEMBLY
1. CHECK OPERATION OF ONE±WAY CLUTCH
Hold the sun gear and turn the hub. The hub should turn
freely clockwise and should lock counterclockwise.
2. REMOVE SECOND BRAKE HUB AND ONE±WAY
CLUTCH FRONT SUN GEAR
While turning the hub clockwise, remove the one±way
clutch from the sun gear.
AX0FE±02
AX0FF±02

AUTOMATIC TRANSAXLEFRONT PLANETARY GEAR ±
AX±50
3. REMOVE THRUST WASHER FROM SUN GEAR INPUT
DRUM
4. REMOVE SUN GEAR FROM DRUM
(a) Using snap ring pliers, remove the snap ring from the
drum.
(b) Remove the sun gear from the drum.
5. REMOVE SHAFT SNAP RING
Using snap ring pliers, remove the shaft snap ring from
the sun gear.
ONE±WAY CLUTCH AND SUN GEAR
ASSEMBLY
1. INSTALL SHAFT SNAP RING TO SUN GEAR
2. INSTALL SUN GEAR TO DRUM
(a) Install the sun gear to the drum.
(b) Using snap ring pliers, install the snap ring to the drum.
3. INSTALL THRUST WASHER TO SUN GEAR INPUT
DRUM
AX0FG±02