TOYOTA CAMRY 2000 Service Repair Manual

Engine oil (M/T)
Dry fill
Drain and refill
w/ Oil filter change
w/o Oil filter change
Engine oil (A/T)
Dry fill
Drain and refill
w/ Oil filter change
w/o Oil filter changeAPI grade SG or SH, Energy±Conserving II
mutigrade engine oil or ILSAC multigrade
engine oil and recommended viscosity oil
08833±00080 Adhesive 1344,
THREE BOND 1344,
LOCTITE 242 or equivalent
SSM (SPECIAL SERVICE MATERIALS)
3.6 liters (3.8 US qts, 3.2 Imp. qts)
3.4 liters (3.6 US qts, 3.0 Imp. qts)
08826±00080 Seal packing or equivalent4.2 liters (4.4 US qts, 3.7 Imp. qts)
4.3 liters (4.5 US qts, 3.8 imp. qts)
LUBRICANT
Oil pressure switch Oil panClassification
Capacity
Item
3.6 liters (3.8 US qts, 3.2 Imp. qts)
3.4 liters (3.6 US qts, 3.0 Imp. qts)
± 5S±FE ENGINELUBRICATION SYSTEMEG1±271

OIL PRESSURE CHECK
1. CHECK ENGINE OIL QUALITY
Check the oil for deterioration, entry of water, dis±
coloring or thinning.
If the quality is visibly poor, replace the oil.
Oil grade:
API grade SG or SH, Energy Conserving II multi±
grade engine oil or ILSAC multigrade engine oil.
Recommended viscosity is as shown in the illustra±
tion.
2. CHECK ENGINE OIL LEVEL
The oil level should be between the ªLº and ªFº marks
on the dipstick.
If low, check for leakage and add oil up to ªFº mark.
3. REMOVE OIL PRESSURE SWITCH, AND INSTALL
OIL PRESSURE GAUGE
4. WARM UP ENGINE
Allow the engine to warm up to normal operating
temperature.
5. CHECK OIL PRESSURE
Oil pressure:
At idle
29 kPa (0.3 kgf/cm
, 4.3 psi) or more
At 3,000 rpm
245 ± 490 kPa (2.5 ± 5.0 kg f/cm
, 36 ± 71 psi)
NOTICE:
wWhen inserting the oil dipstick, insert the curved tip
of the dipstick facing the same direction as the
curve of the guide.
wIf the dipstick gets caught while inserting it, do not
force it in. Reconfirm the direction of the dipstick.
± 5S±FE ENGINELUBRICATION SYSTEMEG1±272

6. REMOVE OIL PRESSURE GAUGE AND REINSTALL
OIL PRESSURE SWITCH
(a) Remove the oil pressure gauge.
(b) Apply adhesive to 2 or 3 threads of the oil pressure
switch.
Adhesive:
Part No.08833 ± 00080, THREE BOND 1344,
LOCTITE 242 or equivalent
(c) Reinstall the oil pressure switch.
7. START ENGINE AND CHECK FOR LEAKS
± 5S±FE ENGINELUBRICATION SYSTEMEG1±273

OIL AND FILTER REPLACEMENT
CAUTION:
wProlonged and repeated contact with mineral oil will
result in the removal of natural fats from the skin,
leading to dryness, irritation and dermatitis. In addi±
tion, used engine oil contains potentially harmful
contaminants which may cause skin cancer.
wCare should be taken, therefore, when changing
engine, oil to minimize the frequency and length of
time your skin is exposed to used engine oil. Protec±
tive clothing and gloves that cannot be penetrated
by oil should be worn. The skin should be thorought±
hly washed with soap and water, or use water±less
hand cleaner, to remove any used engine oil. Do not
use gasoline, thinners, or solvents.
wIn order to preserve the environment, used oil and
used oil filter must be disposed of only at designated
disposal sites.
1. DRAIN ENGINE OIL
(a) Remove the oil filler cap.
(b) Remove the oil drain plug, and drain the oil into a
container.
2. REPLACE OIL FILTER
(a) Using SST, remove the oil filter.
SST 09228±06500
(b) Check and clean the oil filter installation surface.
± 5S±FE ENGINELUBRICATION SYSTEMEG1±274

3. FILL WITH ENGINE OIL
(a) Clean and install the oil drain plug with a new gasket.
Torque: 39 N±m (400 kgf±cm, 29 ft±lbf)
(b) Fill with new engine oil.
Oil grade: (See step 1 on page EG1±272)
Capacity (M/T):
Drain and refill
w/ Oil filter change
3.6 liters (3.8 US qts, 3.2 Imp. qts)
w/o Oil filter change
3.4 liters (3.6 US qts, 3.0 Imp. qts)
Dry fill
4.2 liters (4.4 US qts, 3.7 Imp. qts)
Capacity (A/T):
Drain and refill
w/ Oil filter change
3.6 liters (3.8 US qts, 3.2 Imp. qts)
w/o Oil filter change
3.4 liters (3.6 US qts, 3.0 Imp. qts)
Dry fill
4.3 liters (4.5 US qts, 3.8 Imp. qts)
(c) Reinstall the oil filler cap.
4. START ENGINE AND CHECK FOR LEAKS
5. RECHECK ENGINE OIL LEVEL
(See page EG1±272) (d) Lightly screw the oil filter into place, and tighten it
until the gasket contacts the seat.
(e) Using SST, tighten it an additional 3/4 turn.
SST 09228±06500 (c) Apply clean engine oil to the gasket of a new oil filter.
± 5S±FE ENGINELUBRICATION SYSTEMEG1±275

1. DISCONNECT NEGATIVE (±) TERMINAL CABLE
FROM BATTERY
CAUTION: Work must be started after 90 seconds from
the time the ignition switch is turned to the ªLOCKº
position and the negative (±) terminal cable is discon±
nected from the battery.
2. REMOVE HOOD
3. DRAIN ENGINE OIL (See page EG1±274)
OIL PUMP REMOVAL
HINT: When repairing the oil pump, the oil pan and
strainer should be removed and cleaned.
OIL PUMP
COMPONENTS FOR REMOVAL AND
INSTALLATION
± 5S±FE ENGINELUBRICATION SYSTEMEG1±276

(c) Insert the blade of SST between the cylinder block
and oil pan, and cut off applied sealer and remove the
oil pan.
SST 09032 ± 00100
NOTICE:
wDo not use SST for the oil pump body side and rear
oil seal retainer.
wBe careful not to damage the oil pan flange.
4. REMOVE FRONT EXHAUST PIPE
(a) Loosen the 2 bolts, and disconnect the bracket.
(b) Remove the 2 bolts and nuts holding the front exhaust
pipe to the center exhaust pipe.
(c) Using a 14 mm deep socket wrench, remove the 3
nuts holding the front exhaust pipe to the WU±TWC.
(d) Remove the front exhaust pipe and gaskets.
6. REMOVE OIL PAN
(a) Remove the dipstick.
(b) Remove the 17 bolts and 2 nuts.
7. REMOVE OIL STRAINER
Remove the bolt, nuts, oil strainer and gasket.5. REMOVE STIFFENER PLATE
Remove the 3 bolts and stiffener plate.
± 5S±FE ENGINELUBRICATION SYSTEMEG1±277

11. REMOVE CRANKSHAFT TIMING PULLEY
If the pulley cannot be removed by hand, use 2 screw±
drivers.
HINT: Position shop rags as shown to prevent
damage.
12. REMOVE OIL PUMP PULLEY
Using SST, remove the nut and pulley.
SST 09616 ± 30011 8. SUSPEND ENGINE WITH ENGINE SLING DEVICE
9. REMOVE TIMING BELT (See page EG1±26)
10. REMOVE NO.2 IDLER PULLEY
Remove the bolt and pulley.
13. REMOVE OIL PUMP
(a) Remove the 12 bolts.
± 5S±FE ENGINELUBRICATION SYSTEMEG1±278

OIL PUMP DISASSEMBLY
1. REMOVE RELIEF VALVE
(a) Using snap ring pliers, remove the snap ring.
(b) Remove the retainer, spring and relief valve. (b) Using a plastic±faced hammer, remove the oil pump
by carefully tapping the oil pump body.
(c) Remove the gasket.
COMPONENTS FOR DISASSEMBLY AND
ASSEMBLY
± 5S±FE ENGINELUBRICATION SYSTEMEG1±279

2. INSPECT DRIVE AND DRIVEN ROTORS
A. Inspect rotor body clearance
Using a thickness gauge, measure the clearance be±
tween the driven rotor and body.
Standard body clearance:
0.10 ± 0.16 mm (0.0039 ± 0.0063 in.)
Maximum body clearance:
0.20 mm (0.0079 in.)
If the body clearance is greater than maximum, re±
place the rotors as a set. If necessary, replace the oil
pump assembly.
B. Inspect rotor tip clearance
Using a thickness gauge, measure the clearance be±
tween the drive and driven rotor tips.
Standard tip clearance:
0.04 ± 0.16 mm (0.0016 ± 0.0063 in.)
Maximum tip clearance:
0.20 mm (0.0079 in.)
If the tip clearance is greater than maximum, replace
the rotors as a set.
OIL PUMP INSPECTION
1. INSPECT RELIEF VALVE
Coat the valve with engine oil and check that it falls
smoothly into the valve hole by its own weight.
If it doesn't, replace the relief valve. If necessary,
replace the oil pump assembly.2. REMOVE DRIVE AND DRIVEN ROTORS
Remove the 2 bolts, pump body cover, O±ring, the
drive and driven rotors.
± 5S±FE ENGINELUBRICATION SYSTEMEG1±280