TOYOTA RAV4 1996 Service Repair Manual

Fig. 33: Rear Window Defogger System Wiring Diagram (2000 Celica)

1999 Toyota RAV4
1999-2000 ACCESSORIES & EQUIPMENT Rear Window & Mirror Defoggers
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1999 Toyota RAV4
1999-2000 ACCESSORIES & EQUIPMENT Rear Window & Mirror Defoggers
Microsoft
Sunday, November 22, 2009 10:55:11 AMPage 54 © 2005 Mitchell Repair Information Company, LLC.

Fig. 34: Rear Window Defogger System Wiring Diagram (2000 ECHO)

1999 Toyota RAV4
1999-2000 ACCESSORIES & EQUIPMENT Rear Window & Mirror Defoggers
Microsoft
Sunday, November 22, 2009 10:55:11 AMPage 55 © 2005 Mitchell Repair Information Company, LLC.

1999 Toyota RAV4
1999-2000 ACCESSORIES & EQUIPMENT Rear Window & Mirror Defoggers
Microsoft
Sunday, November 22, 2009 10:55:11 AMPage 56 © 2005 Mitchell Repair Information Company, LLC.

Fig. 35: Rear Window Defogger System Wiring Diagram (2000 MR2)

1999 Toyota RAV4
1999-2000 ACCESSORIES & EQUIPMENT Rear Window & Mirror Defoggers
Microsoft
Sunday, November 22, 2009 10:55:11 AMPage 57 © 2005 Mitchell Repair Information Company, LLC.

1999-2000 DRIVE AXLES
Differentials, Axle Shafts & Drive Shafts -- Rear Integral Housing -- RAV4
AXLE RATIO & IDENTIFICATION
Axle ratio may be determined by dividing number of ring gear teeth by number of teeth on drive pinion.
AXLE RATIO SPECIFICATIONS
DESCRIPTION & OPERATION
Drive axle assembly is a hypoid gear-type with integral housing. Drive pinion transfers power to the ring gear
which provides power to the side gear shafts. Side gear shafts are connected to the axle shafts which transfer the
power to the wheels. Drive pinion preload is adjusted using collapsible spacer. Side bearing preload is adjusted
using plate washers.
Rear differential may be a Limited Slip Differential (LSD) or a conventional type rear differential. If equipped
with LSD, manufacturer does not recommend disassembly of differential case.
LUBRICATION
CAPACITY
DIFFERENTIAL FLUID CAPACITY
FLUID TYPE
FLUID TYPE SPECIFICATIONS
TROUBLE SHOOTING
ApplicationRatio
A/T4.404:1
M/T4.933:1
Application(1) Quantity
RAV41 Qt. (.9L)
(1)Approximate quantity listed.
ApplicationFluid Type
Temperature Greater Than 0°F (-18°C)SAE 90W GL-5 Hypoid Gear Oil
Temperature Less Than 0°F (-18°C)SAE 80W-90 GL-5 Hypoid Gear Oil
NOTE: See TROUBLE SHOOTING article in GENERAL INFORMATION.

1999 Toyota RAV4
1999-2000 DRIVE AXLES Differentials, Axle Shafts & Drive Shafts -- Rear Integral Housing -- RAV4

1999 Toyota RAV4
1999-2000 DRIVE AXLES Differentials, Axle Shafts & Drive Shafts -- Rear Integral Housing -- RAV4
Microsoft
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REMOVAL & INSTALLATION
DRIVE SHAFT
Removal
1. Place a piece of cloth around center universal joint boot to protect boot from damage. Depress brake
pedal and loosen center universal joint set bolts 1/2 turn. See Fig. 1
.
2. Loosen center support bearing bracket. Place reference mark on drive shaft companion flange and
differential companion flange for reassembly reference. Remove center support bearing and differential
companion flange bolts. Pull drive shaft yoke from transaxle and plug transaxle end. Remove drive shaft.
3. If necessary, separate intermediate shaft from rear drive shaft after placing reference marks on joint and
flan
ge. NOTE: For rear axle shaft servicing procedures, see AWD, FWD & RWD AXLE SHAFTS
- MR2 & RAV4 article in DRIVE AXLES.

1999 Toyota RAV4
1999-2000 DRIVE AXLES Differentials, Axle Shafts & Drive Shafts -- Rear Integral Housing -- RAV4
Microsoft
Sunday, November 22, 2009 10:09:38 AMPage 2 © 2005 Mitchell Repair Information Company, LLC.

Fig. 1: Exploded View Of Drive Shaft Assembly
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
Inspection

1999 Toyota RAV4
1999-2000 DRIVE AXLES Differentials, Axle Shafts & Drive Shafts -- Rear Integral Housing -- RAV4
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Sunday, November 22, 2009 10:09:38 AMPage 3 © 2005 Mitchell Repair Information Company, LLC.

1. Mount drive shaft on wood blocks or other stands. With dial indicator, inspect intermediate shaft and rear
drive shaft runout. If runout exceeds .031" (.78 mm), replace shaft.
2. Position dial indicator at end of drive shaft, with tip against inner edge of "U" joint flange. Check
horizontal and vertical runout. If runout exceeds .004" (.10 mm), replace "U" joint flange.
3. Hold drive shaft and attempt to move spider bearing to check for axial play. If axial play is excessive,
repair or replace spider bearing.
4. Ensure cross groove joint turns smoothly in all directions. Check for damage or grease leakage at boot. If
damage is found, replace rear drive shaft.
5. Remove "U" joint flange by loosening stalked part of nut and then removing nut and washer.
6. Turn center support bearing by hand and ensure bearing rotates smoothly. Check condition of seals. If
bearing or seals show wear or damage, replace them.
7. With screwdriver and hammer, remove intermediate shaft dust cover.
Installation
1. Set center support bearing on intermediate shaft. Install plate washer to intermediate shaft. Align
reference marks on flange and shaft. Place flange on shaft.
2. With flange held in vise, press bearing into position by tightening NEW flange nut and washer to 134 ft.
lbs. (182 N.m). Loosen nut and tighten to 51 ft. lbs. (69 N.m). Stake nut.
3. Install NEW intermediate shaft dust cover by tapping into position evenly.
4. Place piece of protective cloth inside "U" joint cover. Align reference marks on intermediate shaft and
rear drive shaft. Install 3 washers and 6 bolts. Temporarily tighten.
5. Insert yoke into "U" joint. Install center support bearing temporarily. Align reference marks on flanges
and connect rear drive shaft with 4 bolts, washers and nuts. Tighten bolts to specification. See TORQUE
SPECIFICATIONS .
6. Depress and hold brake pedal. With hex wrench, tighten cross-groove cover and rear drive shaft. See
TORQUE SPECIFICATIONS
.
7. With vehicle in unladen condition, adjust dimension between rear side of center universal joint and rear
drive shaft. See Fig. 2
.
8. Adjust dimension between rear side of center bearing housing and rear side of bracket to dimension. See
Fig. 3
. Tighten center support bearing bolts to specification. See TORQUE SPECIFICATIONS .
Ensure centerline of bracket is at ri
ght angles to shaft axial line.

1999 Toyota RAV4
1999-2000 DRIVE AXLES Differentials, Axle Shafts & Drive Shafts -- Rear Integral Housing -- RAV4
Microsoft
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Fig. 2: Adjusting Dimension Between Rear Side Of Center Universal Joint & Shaft Collar
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

1999 Toyota RAV4
1999-2000 DRIVE AXLES Differentials, Axle Shafts & Drive Shafts -- Rear Integral Housing -- RAV4
Microsoft
Sunday, November 22, 2009 10:09:38 AMPage 5 © 2005 Mitchell Repair Information Company, LLC.