TOYOTA RAV4 1996 Service Repair Manual

TORQUE SPECIFICATIONS
TORQUE SPECIFICATIONS
ApplicationFt. Lbs. (N.m)
Axle Shaft Flange-To-Side Gear Shaft Nut41 (56)
Bearing Cap Bolt58 (79)
Center Support Bearing Bolts27 (37)
Differential Assembly Mounting Bolt
Front Mount-To-Carrier Bolt98 (133)
Rear Mount-To-Carrier Bolt101 (137)
Rear Mount-To-Frame Bolt48 (65)
Differential Carrier Cover Bolt34 (46)
Drain & Filler Plugs36 (49)
Drive Pinion Nut (1) 80 (108)
Drive Shaft Companion Flange Bolt/Nut54 (73)
Hub Nut159 (216)
Lower Control Arm-To-Strut Bolt/Nut94 (127)
Ring Gear Bolt71 (96)
Stabilizer Bar Link Bolt/Nut
2-Door33 (45)
4-Door54 (73)
(1)Tighten to 174 ft. lbs. (236 N.m) when setting drive pinion preload.

1999 Toyota RAV4
1999-2000 DRIVE AXLES Differentials, Axle Shafts & Drive Shafts -- Rear Integral Housing -- RAV4
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1999-2000 ACCESSORIES & EQUIPMENT
Power Door Locks - Trucks
DESCRIPTION & OPERATION
Power door locks are all controlled through a multipurpose Electronic Control Unit (ECU) or integration relay.
The Land Cruiser is controlled through the instrument cluster ECU. The 4Runner is controlled through the body
ECU, and the Sienna, Tundra, RAV4 and Tacoma are all controlled through the integration relay. Each system
also consists of a door lock motor at each door, tailgate, liftgate and sliding door, a master door lock switch at
driver's door, which controls all other doors, tailgate, liftgate and sliding doors and a switch at each door,
tailgate, liftgate and sliding doors.
To operate door locks from the outside, insert door key into door lock cylinder and turn it to the right
(clockwise) once will unlock the driver's door and turning it a second time will unlock all other doors, tailgate,
liftgate and sliding doors. Passenger door will unlock all other doors when it is unlocked. When either front
door lock is turned to left (counter clockwise) all other doors will lock. The driver's door has a master lock
switch which will lock all doors on the vehicle. Each door and sliding doors have a switch inside that controls
each door lock.
COMPONENT LOCATIONS
COMPONENT LOCATIONS NOTE: This article also applies to Lexus LX470. Refer to Land Cruiser, unless
otherwise indicated.
NOTE: For information on keyless entry systems, see appropriate KEYLESS ENTRY
SYSTEMS article.
ComponentLocation
Body ECU (4Runner)Lower Left Side Of Dashboard
Instrument ECU (Land Cruiser)Under Center Of Dashboard
Integration Relay (RAV4)On Rear Of Instrument Panel Fuse Box, Lower Left
Side Of Dashboard
Integration Relay (Sienna)On Instrument Panel Fuse Box, Lower Left Side Of
Dashboard
Integration Relay (Tacoma)On Instrument Panel Fuse Box, Lower Left Side Of
Dashboard
Integration Relay (Tundra)On Instrument Panel Fuse Box, Lower Left Side Of
Dashboard
Unlock Warning Switch (Land Cruiser)Under Dashboard, Left Side Of Center Console
Unlock Warning Switch (RAV4)Under Dashboard, Left Side Of Center Console
Unlock Warning Switch (Sienna)Under Dashboard, Left Side Of Center Console
Unlock Warning Switch (Tacoma)Under Dashboard, Left Side Of Center Console

1999 Toyota RAV4
1999-2000 ACCESSORIES & EQUIPMENT Power Door Locks - Trucks

1999 Toyota RAV4
1999-2000 ACCESSORIES & EQUIPMENT Power Door Locks - Trucks
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COMPONENT TESTING
DRIVER'S DOOR LOCK MASTER SWITCH
Inspect drivers door lock master switch continuity. See DRIVER'S DOOR CONTROL SWITCH
CONTINUITY TEST table. If continuity is not as specified, replace driver's door lock master switch. See Fig.
1 -Fig. 6 .
DRIVER'S DOOR CONTROL SWITCH CONTINUITY TEST
Unlock Warning Switch (Tundra)Under Dashboard, Left Side Of Center Console
Unlock Warning Switch (4Runner)Under Dashboard, Left Side Of Center Console
Application & Switch PositionTerminals No.Continuity
Land Cruiser
LOCK4 & 6; 5 & 6Yes
UNLOCK4 & 12; 5 & 12Yes
LX470
LOCK9 & 15Yes
UNLOCK9 & 16Yes
RAV4 (2-Door)
LOCK2 & 3Yes
UNLOCK3 & 9Yes
RAV4 (4-Door)
LOCK4 & 6; 5 & 6Yes
UNLOCK4 & 12; 5 & 12Yes
Sienna
LOCK1 & 2Yes
UNLOCK1 & 5Yes
Tacoma
LOCK1 & 5; 2 & 6Yes
UNLOCK2 & 5; 1 & 6Yes
Tundra
LOCK1 & 2Yes
OFF1 & 2; 1 & 5No
UNLOCK1 & 5Yes
4Runner
LOCK4 & 6Yes
UNLOCK4 & 12Yes

1999 Toyota RAV4
1999-2000 ACCESSORIES & EQUIPMENT Power Door Locks - Trucks
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Fig. 1: Identifying Power Door Lock Master Switch Harness Connector Terminals (Land Cruiser, RAV4
4-Door & 4Runner With Power Windows)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

1999 Toyota RAV4
1999-2000 ACCESSORIES & EQUIPMENT Power Door Locks - Trucks
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Fig. 2: Identifying Power Door Lock Master Switch Harness Connector Terminals (Lexus LX470)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
Fig. 3: Identifying Power Door Lock Master Switch Harness Connector Terminals (RAV4 2
-Door)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

1999 Toyota RAV4
1999-2000 ACCESSORIES & EQUIPMENT Power Door Locks - Trucks
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Fig. 4: Identifying Power Door Lock Master Switch Harness Connector Terminals (Sienna & Tundra)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
Fig. 5: Identifying Power Door Lock Master Switch Harness Connector Terminals (Tacoma)

1999 Toyota RAV4
1999-2000 ACCESSORIES & EQUIPMENT Power Door Locks - Trucks
Microsoft
Sunday, November 22, 2009 10:53:11 AMPage 5 © 2005 Mitchell Repair Information Company, LLC.

Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
Fig. 6: Identifying Power Door Lock Master Switch Harness Connector Terminals (4Runner Without
Power Windows)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
PASSENGER'S DOOR LOCK SWITCH
Inspect passenger's door lock switch continuity. See PASSENGER'S DOOR LOCK CONTROL SWITCH
CONTINUITY TEST table. If continuity is not as specified, replace passenger's door lock switch. See Fig. 7 -
Fig. 9
.
PASSENGER'S DOOR LOCK CONTROL SWITCH CONTINUITY TEST
Application & Switch PositionTerminals No.Continuity
Land Cruiser
LOCK3 & 4Yes
UNLOCK2 & 4Yes
RAV4
LOCK3 & 6Yes
UNLOCK3 & 5Yes
Sienna
LOCK3 & 6Yes
UNLOCK3 & 5Yes
Tacoma

1999 Toyota RAV4
1999-2000 ACCESSORIES & EQUIPMENT Power Door Locks - Trucks
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Fig. 7: Identifying Passenger's Power Door Lock Switch Harness Connector Terminals (Land Cruiser)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
LOCK3 & 4Yes
UNLOCK2 & 4Yes
Tundra
LOCK3 & 6Yes
OFF3 & 5; 3 & 6No
UNLOCK3 & 5Yes
4Runner
LOCK3 & 6Yes
UNLOCK3 & 5Yes

1999 Toyota RAV4
1999-2000 ACCESSORIES & EQUIPMENT Power Door Locks - Trucks
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Fig. 8: Identifying Passenger's Power Door Lock Harness Connector Terminals (RAV4, Sienna, Tundra
& 4Runner)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
Fig. 9: Identifying Passenger's Door Lock Switch Harness Connector Terminals (Tacoma)

1999 Toyota RAV4
1999-2000 ACCESSORIES & EQUIPMENT Power Door Locks - Trucks
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Courtesy of TECH-COR, INC.
DOOR KEY LOCK & UNLOCK SWITCH
Inspect door key lock & unlock switch continuity. See DOOR KEY LOCK AND UNLOCK SWITCH
CONTINUITY table. If continuity is not as specified, replace door key lock & unlock switch. See Fig. 10 -Fig.
15
DOOR KEY LOCK AND UNLOCK SWITCH CONTINUITY
Application & Switch PositionTerminals No.Continuity
Land Cruiser
LOCK1 & 2Yes
UNLOCK1 & 3Yes
RAV4
LOCK2 & 3No
ON1 & 2Yes
Sienna
LOCK2 & 1Yes
UNLOCK3 & 1Yes
Tacoma (Driver's Door)
LOCK5 & 6Yes
UNLOCK1 & 5Yes
Tacoma (Passenger's Door)
LOCK8 & 7Yes
UNLOCK4 & 8Yes
Tundra
LOCK2 & 1Yes
OFF2 & 1; 3 & 2No
UNLOCK3 & 2Yes
4Runner
LOCK2 & 1Yes
UNLOCK3 & 2Yes

1999 Toyota RAV4
1999-2000 ACCESSORIES & EQUIPMENT Power Door Locks - Trucks
Microsoft
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