TOYOTA RAV4 2006 Service Repair Manual

SB–24SEAT BELT – FRONT SEAT INNER BELT ASSEMBLY
SB
INSTALLATION
HINT:
A bolt without a torque specification is shown in the standard
bolt chart (see page SS-2).
1. INSTALL FRONT SEAT INNER BELT ASSEMBLY (for
Power Seat)
(a) Install the front seat inner belt assembly with the
nut.
Torque: 42 N*m (428 kgf*cm, 31 ft.*lbf)
NOTICE:
Do not overlap the anchor part of the seat belt
and protruding part of the seat adjuster.
(b) for driver seat:
Attach the 2 clamps and connect the 2 connector.
(c) for Passenger Seat:
Attach the clamp and connect the 2 connector.
2. INSTALL FRONT SEAT INNER BELT ASSEMBLY (for
Manual Seat)
(a) Install the front seat inner belt assembly with the
nut.
Torque: 42 N*m (428 kgf*cm, 31 ft.*lbf)
NOTICE:
Do not overlap the anchor part of the seat belt
and protruding part of the seat adjuster.
(b) for driver seat:
Attach the 3 clamps and connect the 2 connector.
(c) for Passenger Seat:
Attach the 2 clamps and connect the connector.
3. INSTALL FRONT SEAT CUSHION INNER SHIELD LH
(See page SE-21)
4. INSTALL FRONT SEAT CUSHION INNER SHIELD RH
(See page SE-21)
5. INSTALL FRONT SEAT ASSEMBLY (for Power Seat)
(See page SE-27)
6. INSTALL FRONT SEAT ASSEMBLY (for Manual Seat)
(See page SE-11)
7. INSTALL FRONT SEAT TRACK BRACKET OUTER
COVER LH (See page SE-23)
8. INSTALL FRONT SEAT TRACK BRACKET INNER
COVER LH (See page SE-23)
9. INSTALL FRONT SEAT TRACK BRACKET INNER
COVER RH
(a) Use the same procedures described for the LH side.
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SEAT BELT – FRONT SEAT INNER BELT ASSEMBLYSB–25
SB
10. INSTALL FRONT SEAT TRACK BRACKET OUTER
COVER RH
(a) Use the same procedures described for the LH side.
11. CONNECT CABLE TO NEGATIVE BATTERY
TERMINAL

SEAT BELT – FRONT SEAT OUTER BELT ASSEMBLYSB–27
SB
REMOVAL
HINT:
• Use the same procedures for the LH side and RH side.
• The procedures listed below are for the LH side.
1. DISCONNECT CABLE FROM NEGATIVE BATTERY
TERMINAL
CAUTION:
Wait at least 90 seconds after disconnecting the
cable from the negative (-) battery terminal to
prevent airbag and seat belt pretensioner activation.
2. REMOVE FRONT DOOR SCUFF PLATE LH (See page
IR-26)
3. REMOVE FRONT DOOR OPENING TRIM
WEATHERSTRIP LH
4. REMOVE REAR DOOR SCUFF PLATE LH (See page
IR-29)
5. REMOVE REAR DOOR OPENING TRIM
WEATHERSTRIP LH
6. REMOVE CENTER PILLAR GARNISH LOWER LH
(a) Remove the lap belt anchor cover.
(b) Remove the anchor's built-in bolt from the pillar and
disconnect the outer belt.
(c) Using a screwdriver, detach the 2 claws.
HINT:
Tape the screwdriver tip before use.
(d) Using a clip remover, detach the 2 clips and remove
the garnish.
7. REMOVE CENTER PILLAR GARNISH LH
(a) Using a screwdriver, remove the 2 screws.
(b) Using a clip remover, detach the clip then remove
the garnish.
(c) Pull out the outer belt anchor from the center pillar
garnish.
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SB–28SEAT BELT – FRONT SEAT OUTER BELT ASSEMBLY
SB
8. REMOVE FRONT SEAT OUTER BELT ASSEMBLY LH
(a) Remove the nut and disconnect the shoulder
anchor.
(b) Disconnect the pretensioner connector as shown in
the illustration.
(c) Remove the bolt and outer belt.
9. REMOVE FRONT SHOULDER BELT ANCHOR PLATE
SUB-ASSEMBLY LH
(a) Using a screwdriver, detach the 6 claws.
(b) Remove the anchor plate from the garnish.
HINT:
Tape the screwdriver tip before use.
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SEAT BELT – FRONT SEAT OUTER BELT ASSEMBLYSB–29
SB
10. REMOVE FRONT SHOULDER BELT ANCHOR
ADJUSTER ASSEMBLY
(a) Remove the 2 bolts and anchor.
INSPECTION
1. INSPECT FRONT SEAT OUTER BELT ASSEMBLY
NOTICE:
Do not disassemble the retractor.
(a) Before installing the outer belt, check the ELR.
(1) When the inclination of the retractor is 15
or
less, check that the belt can be pulled from the
ret rac tor. When th e i ncl i nat ion of the retrac tor i s
over 45
, check that the belt locks.
If the result is not as specified, replace the
outer belt assembly.
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SB–30SEAT BELT – FRONT SEAT OUTER BELT ASSEMBLY
SB
INSTALLATION
HINT:
• Use the same procedures for the LH side and RH side.
• The procedures listed below are for the LH side.
• A bolt without a torque specification is shown in the
standard bolt chart (see page SS-2).
1. INSTALL FRONT SHOULDER BELT ANCHOR
ADJUSTER ASSEMBLY
(a) Align the adjuster positioning hole with the claw, and
install the adjuster with the 2 bolts as shown in the
illustration.
Torque: 42 N*m (428 kgf*cm, 31 ft.*lbf)
2. INSTALL FRONT SHOULDER BELT ANCHOR PLATE
SUB-ASSEMBLY LH
(a) Install the plate as shown in the illustration.
HINT:
Make sure the plate is firmly set into the garnish's
claws.
3. INSTALL FRONT SEAT OUTER BELT ASSEMBLY LH
NOTICE:
Do not disassemble the retractor.
(a) Align the 2 claws with the seat belt positioning
holes, and install the retractor of the outer belt with
the bolt as shown in the illustration.
Torque: 8.5 N*m (87 kgf*cm, 75 in.*lbf)
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SEAT BELT – FRONT SEAT OUTER BELT ASSEMBLYSB–31
SB
(b) Connect the pretensioner connector as shown in the
illustration.
(c) Connect the outer belt with the shoulder anchor's
bolt.
Torque: 42 N*m (428 kgf*cm, 31 ft.*lbf)
4. INSTALL CENTER PILLAR GARNISH LH
(a) Pass the outer belt anchor through the center pillar
garnish.
(b) Attach the clip.
(c) Install the garnish with the 2 screws.
5. INSTALL CENTER PILLAR GARNISH LOWER LH
(a) Attach the 2 claws and 2 clips to install the garnish.
(b) Connect the floor anchor with the bolt.
Torque: 42 N*m (428 kgf*cm, 31 ft.*lbf)
(c) Attach the lap belt outer anchor cover.
6. INSTALL REAR DOOR OPENING TRIM
WEATHERSTRIP LH
7. INSTALL REAR DOOR SCUFF PLATE LH (See page
IR-57)
8. INSTALL FRONT DOOR SCUFF PLATE LH (See page
IR-59)
9. INSTALL FRONT DOOR OPENING TRIM
WEATHERSTRIP LH
10. CONNECT CABLE TO NEGATIVE BATTERY
TERMINAL
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SB–32SEAT BELT – FRONT SEAT OUTER BELT ASSEMBLY
SB
DISPOSAL
HINT:
When scrapping vehicles equipped with a seat belt
pretensioner or disposing of a front seat outer belt (with seat
belt pretensioner), always first activate the seat belt
pretensioner in accordance with the procedures described
below. If any abnormality occurs during activation of the seat
belt pretensioner, contact the SERVICE DEPARTMENT of
TOYOTA MOTOR SALES, U.S.A., INC.
CAUTION:
• Never dispose of a front seat outer belt that has a non-
activated pretensioner.
• The seat belt pretensioner produces a loud, exploding
sound when it activates. Perform the operation where
it will not be a nuisance to nearby people.
• When activating a front seat outer belt (with seat belt
pretensioner), stand at least 10 m (33 ft.) away from
the front seat outer belt.
• Use gloves and safety glasses when handling a front
seat outer belt with an activated pretensioner.
• Always wash your hands with water after completing
the disposal.
• Do not apply water to a front seat outer belt that has
an activated pretensioner.
• Perform procedures in a place away from electrical
interference.
• When activating the seat belt pretensioner, always use
the specified SST (SRS airbag deployment tool).
1. DISPOSE OF FRONT SEAT OUTER BELT ASSEMBLY
RH (WHEN INSTALLED IN VEHICLE)
HINT:
Prepare a battery to activate the seat belt pretensioner.
(a) Check if SST is functioning properly.
SST 09082-00700
CAUTION:
When activating the seat belt pretensioner,
always use the specified SST.
(1) Connect SST's red clip to the battery's positive
(+) terminal and the black clip to the battery's
negative (-) terminal.
HINT:
Do not connect the yellow connector. The
yellow connector is used to connect to the seat
belt pretensioner.
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SEAT BELT – FRONT SEAT OUTER BELT ASSEMBLYSB–33
SB
(2) Press the SST activation switch and check that
the LED of the SST activation switch
illuminates.
CAUTION:
If the LED illuminates when the activation
switch is not being pressed, SST may be
malfunctioning. Replace SST with a new
one.
(b) Disconnect SST from the battery.
(c) Disconnect the pretensioner connector.
(1) Disconnect the cable from the negative (-)
battery terminal.
(2) Remove the front door scuff plate (see page IR-
26).
(3) Remove the rear door scuff plate (see page IR-
29).
(4) Remove the lower center pillar garnish (see
page IR-29).
(5) Disconnect the pretensioner connector as
shown in the illustration.
(d) Prepare SST for activation of the seat belt
pretensioner.
(1) Install the floor anchor of the seat belt.
(2) Connect SST (A) to SST (B). Then connect
SST (B)'s connector to the seat belt
pretensioner.
SST 09082-00700, 09082-00770
NOTICE:
To avoid damaging SST connector and wire
harness, do not lock the secondary lock of
the twin lock.
(3) Move SST at least 10 m (33 ft.) away from the
front of the vehicle.
(4) Close all the doors and windows of the vehicle.
HINT:
Leave a gap in one of the windows for inserting
SST wire harness.
NOTICE:
Take care not to damage SST wire harness.
(5) Connect SST's red clip to the battery's positive
(+) terminal and the black clip to the negative (-
) terminal.
(e) Activate the seat belt pretensioner.
(1) Confirm that no one is inside the vehicle or
within 10 m (33 ft.) of the vehicle.
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SB–34SEAT BELT – FRONT SEAT OUTER BELT ASSEMBLY
SB
(2) Press the SST activation switch to activate the
seat belt pretensioner.
HINT:
The seat belt pretensioner operates at the
same time the SST activation switch's LED
illuminates.
(f) Dispose of the front seat outer belt (with the seat
belt pretensioner).
CAUTION:
• Do not touch the front seat outer belt for at
least 30 minutes after the seat belt
pretensioner has been activated. It is very
hot.
• Use gloves and safety glasses when handling
a front seat outer belt whose pretensioner
has been activated.
• Always wash your hands with water after
completing the disposal.
• Do not apply water to a front seat outer belt
that has an activated pretensioner.
HINT:
When scrapping a vehicle, activate the seat belt
pretensioner, and then scrap the vehicle with the
activated front seat outer belt installed.
2. DISPOSE OF FRONT SEAT OUTER BELT ASSEMBLY
(WHEN NOT INSTALLED IN VEHICLE)
NOTICE:
• When only disposing of the front seat outer belt
(with the seat belt pretensioner), never use the
customer's vehicle to activate the seat belt
pretensioner.
• Be sure to follow the procedures listed below
when activating the seat belt pretensioner.
(a) Remove the front seat outer belt.
(1) Wind the seat belt with the retractor.
(2) When the seat belt is sufficiently wound, cut the
seat belt approximately 100 mm (0.39 in.) from
the retractor, as shown in the illustration.
HINT:
The seat belt is designed so that winding the
seat belt before pretensioner activation will
decrease the pulling power of the seat belt
during pretensioner activation.
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