TOYOTA SEQUOIA 2001 Service Repair Manual

BO46I±02
H18890
Roof Console BoxFront Door Opening
Trim WeatherstripRoof Headlining
Assist Grip
Assist Grip Plug Front Pillar Garnish
Sun Visor
Roof Console BoxAssist Grip
Front Pillar
Garnish Sun Visor
Holder Holder
Inner Rear
View Mirror

No. 2 Stopper
Windshield Outside
Upper Moulding
Windshield Outside Moulding
Roof Side Rail
Weatherstrip Windshield
Outside Moulding
Windshield Glass
Wiper Arm
Wiper Arm
Cowl Top Ventilator Louver
Hood to Cowl Top Seal

Non±reusable part
N´m (kgf´cm, ft´lbf): Specified torque
No. 2 Stopper

Dam w/ Sliding roof:
Roof Side Rail
Weatherstrip
w/ Electro chrmic
inner rear view mirror:
Mirror Cover
Inner Rear
View Mirror
2.5 (25, 22 in.´lbf)
Front Door
Opening Trim
Weatherstrip
w/ Double sun visor:
Sun Visor
2.5 (25, 22 in.´lbf)

Dam
Assist Grip Plug
Holder
Holder
Siding Roof
Headlining
Trim
20 (204, 15)
BO±60
± BODYWINDSHIELD
3613 Author: Date:
2005 SEQUOIA (RM1146U)
WINDSHIELD
COMPONENTS

BO4HJ±01
H16717
Clip
H167342 Clips
H167354 Clips
H18891
± BODYWINDSHIELD
BO±61
3614 Author: Date:
2005 SEQUOIA (RM1146U)
REMOVAL
1. REMOVE FRONT DOOR OPENING TRIM WEATH-
ERSTRIPS
2. REMOVE FRONT PILLAR GARNISH
(a) Remove the assist grip.
(1) Using a screwdriver, remove the 2 assist grip plugs.
HINT:
Tape the screwdriver tip before use.
(2) Remove the 2 screws and assist grip.
(b) Remove the front pillar garnish.
(c) Use the same manner described above to the other side.
3. REMOVE SUN VISORS AND HOLDERS
4. w/ Sliding roof:
REMOVE ROOF CONSOLE BOX
(a) Remove the 2 screws.
(b) Using a screwdriver, remove the roof console box.
HINT:
Tape the screwdriver tip before use.
(c) Disconnect the connectors.
5. w/o Sliding roof:
REMOVE ROOF CONSOLE BOX
(a) Remove the 4 screws.
(b) Using a screwdriver, remove the roof console box.
HINT:
Tape the screwdriver tip before use.
(c) Disconnect the connectors.
6. w/o Electro chromic inner rear view mirror:
REMOVE INNER REAR VIEW MIRROR
Remove the torx screw and inner rear view mirror as shown in
the illustration.

H18892
H16708
H05613
BO5232
H05619
BO±62
± BODYWINDSHIELD
3615 Author: Date:
2005 SEQUOIA (RM1146U)
7. w/ Electro chromic inner rear view mirror:
REMOVE INNER REAR VIEW MIRROR
(a) Remove the mirror cover.
(b) Disconnect the connector.
(c) Remove the torx screw and inner rear view mirror.
8. REMOVE WIPER ARMS
(a) Using a screwdriver, remove the 2 caps.
HINT:
Tape the screwdriver tip before use.
(b) Remove the 2 nuts and wiper arms.
9. REMOVE COWL TOP VENTILATOR LOUVER
(a) Remove the hood to cowl top seal.
(b) Using a clip remover, remove the 6 clips.
(c) Remove the 8 screws and cowl top ventilator louver.
10. REMOVE ROOF SIDE RAIL WEATHERSTRIP
Using SST, pull off the roof side rail weatherstrip from front end.
SST 09806±30010
11. REMOVE WINDSHIELD OUTSIDE MOULDINGS
Remove the 8 screws and windshield outside mouldings.
12. REMOVE WINDSHIELD OUTSIDE UPPER MOULDING
Using a knife, cut off the moulding as shown in the illustration.
NOTICE:
Do not damage the body with the knife.
13. REMOVE WINDSHIELD GLASS
(a) Push piano wire through between the body and glass
from the interior.
(b) Tie both wire ends to wooden blocks or similar objects.
HINT:
Apply protective tape to the outer surface to keep the surface
from being scratched.
NOTICE:
When separating the glass, be careful not to damage the
paint and exterior ornaments. To prevent scratching the
safety pad when removing the windshield, place a plastic
sheet between the piano wire and the safety pad.
(c) Cut the adhesive by pulling the piano wire around it.
(d) Remove the glass.
NOTICE:
Leave as much of the adhesive on the body as possible
when cutting off the glass.

BO4HK±01
BO4420
Adhesive
BO5231
H12587
H12588
Stopper
A
± BODYWINDSHIELD
BO±63
3616 Author: Date:
2005 SEQUOIA (RM1146U)
INSTALLATION
1. CLEAN AND SHARE CONTACT SURFACE OF BODY
(a) Using a knife, cut away any rough areas on the body.
HINT:
Leave the adhesive on the body as much as possible.
(b) Clean the cut surface of the adhesive with a shop rag sat-
urated in cleaner.
HINT:
Even if the adhesive has been removed, clean the body.
2. CLEAN REMOVE GLASS
(a) Remove the damaged No. 2 stoppers and dams.
(b) Using a scraper, remove the adhesive sticking to the
glass.
(c) Clean the glass with cleaner.
NOTICE:

Be careful not to damage the glass.

Do not touch the glass face after cleaning it.
3. w/ No. 1 stopper:
REPLACE NO. 1 STOPPERS
(a) Remove the damaged stoppers.
(b) Cut off the old adhesive around the stopper installation
area.
NOTICE:
Be careful not to damage the body.
(c) Clean the installation area.
(d) Attach new stoppers to the body so that the notches on
the body will align with the stoppers as shown in the il-
lustration.
HINT:
Make sure that the stoppers are installed facing the correct
direction.
4. INSTALL NEW NO. 2 STOPPERS
Attach new stoppers to the glass so that the ceramic notches
on the glass will align with the stoppers as shown in the illustra-
tion.
HINT:
Make sure that the stoppers are installed facing the correct
direction.
A:
w/ No. 1 stopper: 8.0 mm (0.315 in.)
w/o No. 1 stopper: 8.9 mm (0.350 in.)

H16739
a ± a
Aa
a
a
a
a
a
H04300
BO4421
H02865
Primer M
Primer M
Adhesive
BO±64
± BODYWINDSHIELD
3617 Author: Date:
2005 SEQUOIA (RM1146U)
5. INSTALL NEW DAMS
Install new dams with adhesive tape as shown in the illustration.
A: 7.0 mm (0.276 in.)
6. POSITION GLASS
(a) Place the glass in the correct position.
(b) Check that all contacting parts of the glass rim are set per-
fectly even.
(c) Place reference marks on the glass and body.
(d) Remove the glass.
7. CLEAN CONTACT SURFACE OF GLASS
Using a cleaner, clean the contact surface which is black±col-
ored area around the entire glass rim.
NOTICE:
Do not touch the glass face after cleaning it.
8. COAT CONTACT SURFACE OF BODY WITH PRIMER
ºMº
Using a brush, coat Primer M to the exposed part of body on the
vehicle side.
NOTICE:

Allow 3 minutes or more to dry the primer coated sur-
face.

Do not coat Primer M to the adhesive.

Do not keep any of the opened Primer M for later use.

H00471
Primer G
H00464
Adhesive
Dam BA
BO2821
± BODYWINDSHIELD
BO±65
3618 Author: Date:
2005 SEQUOIA (RM1146U)
9. COAT CONTACT SURFACE OF GLASS WITH PRIMER
ºGº
(a) Using a brush or sponge, coat the edge of the glass and
the contact surface with Primer G as shown in the illustra-
tion.
(b) When the primer is coated wrongly to the area other than
the specified, wipe it off with a clean shop rag before the
primer dries.
NOTICE:

Allow 3 minutes or more to dry the primer coated sur-
face.

Do not keep any of the opened Primer G for later use.
10. APPLY ADHESIVE
(a) Cut off the tip of the cartridge nozzle.
Part No. 08850±00801 or equivalent
HINT:
After cutting off the tip, use all adhesive within the time de-
scribed in the table below.
TemperatureTackfree time
35°C (95 °F)15 minutes
20°C (68 °F)100 minutes
5°C (41 °F)8 hours
(b) Load the cartridge into the sealer gun.
(c) Coat the glass with adhesive as shown in the illustration.
A: 12.0 mm (0.472 in.)
B: 8.0 mm (0.315 in.)
11. INSTALL WINDSHIELD GLASS AND MOULDING
(a) Install the glass, aligning the reference marks using a suc-
tion rubber.
HINT:
Check to see that the stoppers are attached to the body correct-
ly.
(b) Lightly press the glass front surface for close contact.

H00679
H03003
H16709
H09483
CAB
C BO±66
± BODYWINDSHIELD
3619 Author: Date:
2005 SEQUOIA (RM1146U)
(c) Correct insufficient or protruded adhesive agent using a
spatula.
HINT:
Apply the adhesive agent up to the windshield glass edge.
(d) Install a new windshield outside upper moulding to the
windshield glass before the adhesive agent hardens.
HINT:
Install the moulding, aligning the center of moulding with the
center of body.
(e) Remove any excessive adhesive agent before it hardens.
(f) Hold the glass and moulding in place securely with a pro-
tective tape or equivalent until the adhesive hardens.
NOTICE:
Take care not to drive the vehicle during the time described
in the table below.
TemperatureMinimum time prior to driving the vehicle
35°C (95 °F)1.5 hours
20°C (68 °F)5 hours
5°C (41 °F)24 hours
12. INSTALL WINDSHIELD OUTSIDE MOULDINGS
13. INSPECT FOR LEAK AND REPAIR
NOTICE:
Contact a leak test after the hardening time has elapsed.
14. INSTALL ROOF SIDE RAIL WEATHERSTRIP
Attach the upper edge of the weatherstrip to body flange. Tap
on the weatherstrip by hand.
15. INSTALL COWL TOP VENTILATOR LOUVER
16. INSTALL WIPER ARMS
(a) Operate the wipers once and turn the wiper switch OFF.
(b) Install the wiper arms and tighten the nuts by hand.
(c) Adjust the installation positions of the wiper arms to posi-
tions shown in the illustration.
A: Approx. 25.4 mm (1.000 in.)
B: Approx. 40.0 mm (1.575 in.)
HINT:
When installing the wiper arms, make sure that the tips of the
blades are not beyond the ceramic edge as indicated ºCº part
in the illustration.

H18893
H18894
± BODYWINDSHIELD
BO±67
3620 Author: Date:
2005 SEQUOIA (RM1146U)
(d) Torque the 2 nuts.
Torque: 20 N´m (204 kgf´cm, 15 ft´lbf)
(e) Install the 2 cap.
17. w/ Electro chromic inner rear view mirror:
INSTALL INNER REAR VIEW MIRROR
(a) Install the inner rear view mirror and torx screw.
Torque: 2.5 N´m (25 kgf´cm, 22 in.´lbf)
(b) Connect the connector.
(c) Install the mirror cover.
18. w/o Electro chromic inner rear view mirror:
INSTALL INNER REAR VIEW MIRROR
Instll the inner rear view mirror and torx screw.
Torque: 2.5 N´m (25 kgf´cm, 22 in.´lbf)
19. INSTALL ROOF CONSOLE BOX
20. INSTALL SUN VISORS AND HOLDERS
21. INSTALL FRONT PILLAR GARNISHES
22. INSTALL FRONT DOOR OPENING TRIM WEATH-
ERSTRIPS

BO46L±01
H16781
Rear Trim
w/ Rear No.2 seat:
Rear Trim Cover Dome Light
Lens

Quarter Window Glass
Rear Window Side Garnish
No. 2 Rear Window
Side Garnish
w/ Rear No. 2 seat:
Quarter Trim Upper Belt Hole Cover
Quarter Trim Panel
Rear Door Scuff Plate Rear Door Opening
Trim WeatherstripRear Floor Mat Support Plate

Non±reusable part
N´m (kgf´cm, ft´lbf): Specified Torque
w/o Rear No. 2 seat:
Quarter Trim Hole Cover
42 (430, 31)
42 (430, 31)
42 (430, 31)

Dam
w/o Rear No.2 seat:
Rear Trim Cover
BO±68
± BODYQUARTER WINDOW GLASS
3621 Author: Date:
2005 SEQUOIA (RM1146U)
QUARTER WINDOW GLASS
COMPONENTS

BO46M±02
H16718
Clip
H11151
H17633
w/ Rear No. 2 seat:
w/o Rear No. 2 seat:
± BODYQUARTER WINDOW GLASS
BO±69
3622 Author: Date:
2005 SEQUOIA (RM1146U)
REMOVAL
1. w/ Rear No. 2 seat:
REMOVE REAR NO. 2 SEAT
2. REMOVE REAR DOOR SCUFF PLATE
(a) Remove the 3 screws.
(b) Using a screwdriver, remove the rear door scuff plate.
HINT:
Tape the screwdriver tip before use.
3. REMOVE REAR DOOR OPENING TRIM WEATH-
ERSTRIP
4. REMOVE DOME LIGHT
(a) Using a screwdriver, remove the lens.
HINT:
Tape the screwdriver tip before use.
(b) Remove the 2 screws and dome light, then disconnect the
connector.
5. REMOVE REAR TRIM COVER
Using a screwdriver, remove the rear trim cover.
HINT:
Tape the screwdriver tip before use.