technical data BMW MOTORRAD G 650 XCHALLENGE 2007 Rider's Manual (in English)

Table of ContentsYou can also consult the index at
the end of this Rider's Manual if
you want to find a particular topic
or item of information.
1 General instructions . . . . . 5
Overview ...................... 6
Abbreviations and symbols . . . . 6
Air Damping System.......... 6
Equipment . . . . . ............... 7
Technical data . ............... 7
Currency ...................... 7
2 General views . . . . . . . . . . . . . 9
General view, left side . . . . . . . . 11
General view, right side . . . . . . 13
Underneath the seat......... 14
Handlebar fitting, left......... 15
Handlebar fitting, right . . . . . . . . 16
Instrument cluster . . .......... 17
Headlight ..................... 18
3 Status indicators . . . . . . . 19
Status indicators............. 20
Standard warnings . .......... 20
ABS warnings
OE
............. 234 Operation . . . . . . . . . . . . . . . . 27
Ignition switch and steering
lock . . . . . ..................... 28
Multifunction display......... 28
Lights . . . ..................... 31
Turn indicators . .............. 32
Emergency off switch (kill
switch) . . ..................... 32
BMW Motorrad ABS
OE
...... 33
Mirrors . . ..................... 33
Pneumatic pump............. 34
Air pressure in the Air Damp-
ing System . . . . . .............. 34
Damping ..................... 38
Tyres . . . . ..................... 40
Headlight ..................... 41
Seat . . . . . ..................... 41
5 Riding . . . . . . . . . . . . . . . . . . . . 43
Safety instructions . .......... 44
Checklist ..................... 46
Starting . . ..................... 46
Running in . . . . . .............. 48
Riding off-road . .............. 49
Brakes . . ..................... 50Parking your motorcycle . . . . . 51
Refuelling.................... 52
6 Engineering details . . . . . 55
Brake system with BMW Mo-
torrad ABS
OE
................ 56
7 Accessories . . . . . . . . . . . . . 59
General instructions .......... 60
Power socketOE.............. 60
Luggage ..................... 61
8 Maintenance . . . . . . . . . . . . 63
Notes........................ 64
Toolkit........................ 64
Engine oil.................... 65
Brake system . . .............. 67
Brake pads . . . . . .............. 68
Brake fluid.................... 69
Coolant . . ..................... 71
Clutch . . . ..................... 72
Tyres . . . . ..................... 73
Rims ......................... 73
Chain . . . . ..................... 73
Wheels . . ..................... 75

BMW Motorrad auxiliary
stand ......................... 81
BMW Motorrad front-wheel
stand ......................... 82
Fuses........................ 84
Bulbs ......................... 86
Air filter . . . . . .................. 92
Jump starting . . .............. 95
Battery . . . . . .................. 96
Number-plate carrier . . ..... 100
9 Care . . . . . ................ 103
Care products . . ............ 104
Washing motorcycle . . . ..... 104
Cleaning easily damaged
components ................ 104
Paint care . . ................ 105
Protective wax coating ..... 106
Laying up motorcycle . ..... 106
Restoring motorcycle to
use......................... 106
10 Technical data . . . . . . . 107
Troubleshooting chart . ..... 108
Threaded fasteners . . . ..... 109
Engine . . . . . ................ 110
Fuel . ....................... 111Engine oil . . ................ 111
Clutch...................... 112
Transmission............... 112
Rear-wheel drive........... 113
Running gear............... 113
Brakes . . . . . ................ 114
Wheels and tyres........... 115
Electrics . . . . ................ 117
Frame...................... 118
Dimensions ................ 119
Weights . . . . ................ 119
Riding specifications . . ..... 120
11 Service . . . . . . . . . . . . . . . . 121
BMW Motorrad service ..... 122
BMW Motorrad service
quality...................... 122
BMW Motorrad Service
Card: on-the-spot break-
down assistance........... 122
BMW Motorrad service net-
work . ....................... 123
Maintenance work . . . . . ..... 123
Confirmation of mainten-
ance work . . ................ 124
Confirmation of service ..... 129

General instructions
General instructions
Overview............................. 6
Abbreviations and symbols . . ......... 6
Air Damping System.................. 6
Equipment............................ 7
Technical data........................ 7
Currency .............................. 7
15zGeneral instructions

OverviewChapter 2 of this Rider's Manu-
al will provide you with an initial
overview of your motorcycle. All
maintenance and repair work on
the motorcycle is documented in
Chapter 11. This record of the
maintenance work you have had
performed on your motorcycle is
a precondition for generous treat-
ment of goodwill claims.
When the time comes to sell
your BMW, please remember
to hand over this Rider's Manu-
al; it is an important part of the
motorcycle.Abbreviations and
symbols
Indicates warnings that you
must comply with for reas-
ons of your safety and the safety
of others, and to protect your
motorcycle against damage.Specific instructions on
how to operate, control, ad-
just or look after items of equip-
ment on the motorcycle.
Indicates the end of an
item of information.
Instruction.
Result of an activity.
Reference to a page with
more detailed informa-
tion.
Indicates the end of a
passage relating to spe-
cific accessories or items
of equipment.
Tightening torque.
Item of technical data.OE Optional extra
The motorcycles are as-
sembled complete with
all the BMW optional ex-
tras originally ordered.
OA Optional accessory
You can obtain option-
al accessories through
your authorised BMW
Motorrad dealer; optional
accessories have to be
retrofitted to the motor-
cycle.
ABSAnti-lock brake system
Air Damping SystemThis motorcycle has an air-filled
rear suspension system. This Air
Damping System, as it is known,
does not work in the same way
as a conventional steel-spring
shock-absorber system. The de-
tailed description of this system
starts on page ( 34).
16zGeneral instructions

EquipmentWhen you ordered your BMW
motorcycle, you chose various
items of custom equipment. This
Rider's Manual describes option-
al extras (OE) offered by BMW
and selected optional accessor-
ies (OA). This explains why the
manual may also contain de-
scriptions of equipment which
you have not ordered. Please
note, too, that your motorcycle
might not be exactly as illus-
trated in this manual on account
of country-specific differences.
If your BMW was supplied with
equipment not described in
this Rider's Manual, you will
find these features described in
separate manuals.
Technical dataAll dimensions, weights and
power ratings stated in the
Rider's Manual are quoted to the
standards and comply with the
tolerance requirements of the
Deutsche Institut für Normung
e.V. Versions for individual
countries may differ.CurrencyThe high safety and quality
standards of BMW motorcycles
are maintained by constant
development work on designs,
equipment and accessories.
Because of this, your motorcycle
may differ from the information
supplied in the Rider's Manual.
Nor can BMW Motorrad entirely
rule out errors and omissions.
We hope you will appreciate that
no claims can be entertained on
the basis of the data, illustrations
or descriptions in this manual.
17zGeneral instructions

General instructionsBMW Motorrad recommends
the use of parts and accessories
for your motorcycle that are ap-
proved by BMW for this purpose.
Genuine BMW parts and ac-
cessories and other products
which BMW has approved can
be obtained from your authorised
BMW Motorrad dealer, together
with expert advice on their install-
ation and use.
These parts and products have
been tested by BMW for safety,
function and suitability. BMW
accepts product liability for them.
Conversely, BMW is unable to
accept any liability whatsoever
for parts and accessories which it
has not approved.
BMW Motorrad cannot
assess each non-BMW
product to determine wheth-
er it can be used on or in con-
nection with BMW motorcycleswithout constituting a safety haz-
ard. Country-specific official au-
thorisation does not suffice as
assurance. Tests conducted by
these instances cannot make
provision for all operating con-
ditions experienced by BMW mo-
torcycles and, consequently, they
are not sufficient in some circum-
stances.
Use only parts and accessor-
ies approved by BMW for your
motorcycle.
Whenever you are planning
modifications, comply with all
the legal requirements. Make
sure that the motorcycle does
not infringe national road-vehicle
construction and use regulations.
Power socket
OE
RatingsDo not attempt to connect a load
that would exceed the maximum
amperage stated in the technical
data for on-board socket1.Operating electrical
accessoriesElectrically powered accessories
inevitably place a strain on the
battery. It is essential to ensure
that the battery retains its ability
to start the engine.
760zAccessories

NotesThe Maintenance chapter de-
scribes straightforward proced-
ures for checking and replacing
certain wear parts.
Special tightening torques are lis-
ted as applicable. The tightening
torques for the threaded fasten-
ers on your motorcycle are listed
in the section entitled "Technical
data".
You will find information on more
extensive maintenance and re-
pair work in the Repair Manual
on DVD/CD-ROM (RepROM) for
your motorcycle, which is avail-
able from your authorised BMW
Motorrad dealer.
Some of the work calls for spe-
cial tools and a thorough know-
ledge of motorcycles. If you
are in doubt consult a specialist
workshop, preferably your author-
ised BMW Motorrad dealer.
ToolkitStandard on-board toolkit1 Fuse puller
Replacing fuses
2 Open-ended spanner, w/f
8/10
Adjusting chain tension
3 Open-ended spanner, w/f
19
Adjusting mirror arm
4 Open-ended spanner, w/f
19
Adjusting mirror arm5 Screwdriver handle
Holder for screwdriver blade9
6 3 mm Allen key
Replacing headlight bulb
7 4 mm Allen key
Removing and installing body
panels
8 6 mm Allen key
Adjusting headlight beam throw
9 Screwdriver blade
Star-head and flat-tip blade
Adjusting rear suspension
damping
864zMaintenance

BulbsNotes
A defective bulb places
your safety at risk because
it is easier for other users to
oversee the motorcycle.
Replace defective bulbs as
soon as possible; always carry a
complete set of spare bulbs if
possible.
The bulb is pressurised and
can cause injury if dam-
aged.
Wear protective goggles and
gloves when changing bulbs.
The types of bulb fitted to
your motorcycle are listed
in the section entitled "Technical
data".
Do not touch the glass of
new bulbs with your fingers.
Use a clean, dry cloth to hold
the bulbs when handling them.
Dirt deposits, in particular oil andgrease, interfere with heat radi-
ation from the bulb. This leads
to overheating and shortens the
bulb's operating life.
Removing headlight
housing
If it is not standing firmly,
the motorcycle could topple
in the course of the operations
described below.
Always make sure that the
motorcycle is stable and firmly
supported.
Make sure the ground is level
and firm and place the motor-
cycle on its stand.Remove two screws1.
Ease the headlight housing for-
ward and up to remove.
Replacing low-beam and
high-beam headlight bulbSwitch off the ignition.
Remove the headlight housing
( 86)
886zMaintenance

Technical data
Technical data
Troubleshooting chart . . ........... 108
Threaded fasteners ................ 109
Engine . . ........................... 110
Fuel ................................ 111
Engine oil.......................... 111
Clutch . . ........................... 112
Transmission ...................... 112
Rear-wheel drive................... 113
Running gear ...................... 113
Brakes . . ........................... 114
Wheels and tyres . . ................ 115
Electrics ........................... 117
Frame . . ........................... 118
Dimensions . . ...................... 119
Weights . ........................... 119Riding specifications............... 120
10107zTechnical data

Troubleshooting chartEngine does not start at all or is difficult to start.Possible cause RemedyKill switch activated. Kill switch in operating position (run).
Side stand extended and gear engaged. Retract the side stand ( 46).
Gear engaged and clutch not disengaged. Select neutral or pull clutch lever ( 46).
No fuel in tank. Refuelling ( 52)
Battery not adequately charged. Charge the battery when connected ( 97)
10108zTechnical data