CHERY TIGGO 2009 Service Repair Manual

Downloaded from www.Manualslib.com manuals search engine 7.REPLACE AND PROGRAM IMMOBILIZER CONTROL MODULE
• Using the wiring schematic as a guide, inspect the related wiring and connectors of the Immobilizer control
module.
• Verify that there is good terminal contact in the related connectors.
• Try to start the engine.
• With the X-431 scan tool, view active DTCs in the Immobilizer control module.
Is the warning light flashing and DTC B3055 or B3056 still present?
Ye s>>Replace and match the Immobilizer control module (This concern may have been caused by Immobi-
lizer control module internal fault). Refer to DTC B3077 Diagnostic Procedure.
No
>>No problem found at this time.
This concern may have been caused by a loose or corroded terminal or connector.
Erase all codes before returning the vehicle to the customer.
DIAGNOSIS & TESTING
15
15–137Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine B3060 - Unprogrammed Transponder Fixed Code Received
B3061 - Disturbed Or No Challenge/Response Transponder Communication
B3077 - Read-Only Transponder Detected
DIAGNOSIS & TESTING
LTSMW150081T
15–138Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine On Board Diagnostic Logic
•Self-diagnosis detection logic.
DTC NO. DTC DEFINITION DTC DETECTION
CONDITION DTC SET
CONDITION POSSIBLE CAUSE
B3060 Unprogrammed
transponder fixed code received
Ignition switch: ON The Immobilizer
control module
detects the received
unprogrammed
transponder
condition.
•Transponder
• Harness or
connectors
• Immobilizer control
module
• ECM
B3061
Disturbed or no
challenge/response transponder
communication The Immobilizer
control module
detects the received
unprogrammed
transponder
condition.
B3077 Read-only
transponder detected The Immobilizer
control module
detects a read-only
transponder
condition.
DTC Confirmation Procedure:
Before performing the following procedure, confirm that battery voltage is more than 12 V.
•
Turn ignition switch off.
• Connect the X-431 scan tool to the Data Link Connector (DLC) - use the most current software available.
• Turn the ignition switch on, with the scan tool, view and erase stored DTCs in the Immobilizer control module.
• Try to start the engine.
• Turn the ignition switch off, and wait a few seconds, then turn the ignition switch on.
• With the scan tool, view active DTCs in the Immobilizer control module.
• If the DTC is detected, the condition is current. Go to Diagnostic Procedure - Step 1.
• If the DTC is not detected, the DTC condition is intermittent (See Diagnostic Help and Intermittent DTC Trou-
bleshooting in Section 15 Body & Accessories for more information).
NOTE :
While performing electrical diagnosis & testing, always refer to the electrical schematics for specific circuit
and component information.
DIAGNOSIS & TESTING
15
15–139Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Diagnostic Procedure
1.CHECK GROUND CONNECTION
• Turn ignition switch off.
• Loosen and retighten ground screws on the body (See Ground Inspection in Section 15 Body & Accessories).
• Inspect ground connection C-204 mounting position (See Vehicle Wiring Harness Layout - Main Harness in
Section 16 Wiring).
Is the ground connection OK?
Ye s>>Go to the next step.
No
>>Repair or replace ground connection.
2.CHECK IMMOBILIZER CONTROL MODULE DTC
• With the scan tool, view DTCs in the Immobilizer control module. Refer to DTC confirmation procedure.
Is DTC B3060, B3061 or B3077 present?
Ye s>>For DTC B3060, go to step 5.
For DTC B3061, go to the next step.
For DTC B3077, go to step 6.
No
>>The condition that caused the DTC is currently not present. Monitor the scan tool data relative to this
circuit while wiggle testing the wiring and connectors and looking for the DTC to reset. Using the wiring schematic as a guide, inspect the related wiring and connectors of the Immobilizer
control module.
Verify that there is good terminal contact in the related connectors.
3.CHECK IMMOBILIZER CONTROL MODULE ELECTRICAL CONNECTOR
• Turn ignition switch off.
• Disconnect the Immobilizer control module electrical
connectors C-026 (1).
• Inspect the electrical connector for damage.
Is the electrical connector OK?
Ye s>>Go to the next step.
No
>>Repair or replace the electrical connector
as necessary.
DIAGNOSIS & TESTING
LTSMD150019
15–140Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 4.CHECK THE IMMOBILIZER COIL
• Check the resistance of the Immobilizer coil between the Immobilizer coil connector C-026, pin 9 and pin 11.
IMMOBILIZER COIL
TERMINAL IMMOBILIZER COIL
TERMINAL
91 1
Is the resistance range from 5 to 20 ohms?
Ye s>>Go to the next step.
No
>>Replace the Immobilizer coil.
5.CHECK IMMOBILIZER COIL
• Check the resistance between the Immobilizer coil connector C-026, pin 9 and pin 10.
• Check the resistance between the Immobilizer coil connector C-026, pin 11 and pin 10.
IMMOBILIZER
COIL
TERMINAL IMMOBILIZER
COIL
TERMINAL CONTINUITY
91
0
Not
11 1 0
Is the check result normal?
Ye s>>Go to the next step.
No
>>Replace the Immobilizer coil.
DIAGNOSIS & TESTING
15
15–141Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 6.PROGRAM THE TRANSPONDER
• Turn ignition switch on.
• Using the X-431 scan tool, program the vehicle security system.
•
• Turn ignition switch on and perform the following:
With the X-431 scan tool, choose T11 series.
Choose immobilize.
Input the safety code.
Click the small keyboard.
Click OK.
Choose Immobilizer adapt.
Choose Key learning immediately.
Click OK.
• Try to start the engine.
• With the X-431 scan tool, view active DTCs in the Immobilizer control module.
Is DTC B3060, B3061 or B3077 present?
Ye s>>Go to the next step.
No
>>No problem found at this time.
This concern may have been caused by the not programmed transponder.
Erase all codes before returning the vehicle to the customer.
7.REPLACE AND PROGRAM THE TRANSPONDER
• Replace the chip (1) with a new one.
DIAGNOSIS & TESTING
VISMD150019T
VISMD150018
15–142Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine •Turn ignition switch on.
• Repeat step 5.
• Try to start the engine.
• With the X-431 scan tool, view DTCs in the Immo-
bilizer control module.
Is DTC B3060, B3061 or B3077 present?
Ye s>>Replace and program the Immobilizer con-
trol module (See Immobilizer Control Mod-
ule Removal & Installation in Chapter 15
Body & Accessories). Go to the next step.
No
>>No problem found at this time.
This concern may have been caused by
the transponder fault.
Erase all codes before returning the vehi-
cle to the customer.
8.VERIFY NEW IMMOBILIZER CONTROL MODULE
• Try to start the engine.
• With the X-431 scan tool, view active DTCs in the Immobilizer control module.
Is DTC B3060, B3061 or B3077 present?
Ye s>>Go to the next step.
No
>>No problem found at this time.
This concern may have been caused by the Immobilizer control module fault.
Erase all codes before returning the vehicle to the customer.
9.REPLACE AND MATCH ECM
• Using the wiring schematic as a guide, inspect the related wiring and connectors of the ECM.
• Verify that there is good terminal contact in the related connectors.
• Try to start the engine.
• With the X-431 scan tool, view active DTCs in Immobilizer control module.
Is DTC B3060, B3061 or B3077 still present?
Ye s>>Replace the ECM and match the ECM to the Immobilizer control module (See Electronic Control Mod-
ule Removal & Installation in Section 03 Electronic Engine Controls) (This concern may have been caused by an
ECM internal fault).
No
>>No problem found at this time.
DIAGNOSIS & TESTING
VISMD150019T
15
15–143Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine ON-VEHICLE SERVICE
Immobilizer Control Module
Removal & Installation
1. Remove the instrument panel (See InstrumentPanel Removal & Installation in Section 15 Body &
Accessory).
2. Remove the steering column mounting bolts.
3. Remove the Immobilizer control module mounting bolt (1).
4. Disconnect the Immobilizer control module electrical harness.
5. Installation is in the reverse order of removal.
Installation Notes:
•
NOTE :
The Immobilizer control module must be matched to the ECM before the vehicle will start.
Matching Engine Control Module (ECM) To New Immobilizer Control Module
Perform the following to match the ECM to the Immobilizer control module: With the X-431 scan tool, choose T11 series.
Choose immobilize.
Choose input code.
Input the safety code.
Click the small keyboard.
Click OK.
Choose Immobilizer adapt.
Choose read EMS to Immobilizer immediately.
Click OK.
LTSM150100
15–144Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine BODY EXTERIOR
BODY DIMENSIONS15-147
Description 15-147
Front Body Structure 15-148
Dimension of Engine Compartment
(Units: mm) 15-148
Front Structure 15-151
Dimension of Front Structure (Units:
mm) 15-151
Frame 15-153
Body Frame Dimensions (Units: mm) 15-153
Vehicle Clearance 15-154
Front View 15-154
Body 15-157
Side View 15-157
BUMPERS15-166
Front Bumper 15-166
Removal & Installation 15-166
DOORS15-167
Specification 15-167
Front Door 15-168
Removal & Installation 15-168
Disassembly 15-168
Assembly 15-172
Front Door Adjustment 15-172
Replacing Front Door Hinge 15-172
Rear Door 15-173
Removal & Installation 15-173
Disassembly 15-173
Assembly 15-174
Rear Door Adjustment 15-174
Replacing Rear Door Hinge 15-175
Back Cargo Door 15-175
Removal & Installation 15-175
Disassembly 15-175
Assembly 15-177
Back Cargo Door Adjustment 15-177
Replacing Rear Door Hinge 15-177
EXTERIOR LAMPS15-178
Description 15-178
Operation 15-178
Specification 15-178
Electrical Schematics 15-179
Front Combination Lamp Assembly 15-189
Removal & Installation 15-189
Headlamp Adjustment Procedure 15-190
Rear Combination Lamp Assembly 15-190
Removal & Installation 15-190Headlamp
15-191
Removal & Installation 15-191
Front Fog Lamp 15-192
Removal & Installation 15-192
Rear Fog Lamp 15-193
Removal & Installation 15-193
Tail/Backup/Stop Lamp 15-194
Removal & Installation 15-194
Turn Signal Lamp 15-195
Removal & Installation 15-195
High Mounted Stop Lamp 15-197
Removal & Installation 15-197
License Plate Lamp 15-197
Removal & Installation 15-197
FENDER15-199
Front Fender 15-199
Removal & Installation 15-199
FUEL DOOR15-200
Fuel Door 15-200
Removal & Installation 15-200
GRILLE15-201
Grille 15-201
Removal & Installation 15-201
HOOD15-202
Hood 15-202
Removal & Installation 15-202
Hood Adjustment 15-202
Hood Release Cable 15-203
Removal & Installation 15-203
LUGGAGE RACK15-204
Luggage Rack 15-204
Removal & Installation 15-204
SPARE TIRE SUPPORT15-205
Spare Tire Support 15-205
Removal & Installation 15-205
HORN15-206
Description 15-206
Operation 15-206
Electrical Schematics 15-207
Horn 15-208
Removal & Installation 15-208
15
15–145Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine MIRRORS15-209
Description 15-209
Operation 15-209
Electrical Schematics 15-210
Outside Mirror 15-214
Removal & Installation 15-214
PAINT15-215
Paint Codes 15-215
Paint Codes 15-215
RADIATOR SUPPORT15-216
Radiator Support 15-216
Removal & Installation 15-216
STATIONARY GLASS15-217
Description 15-217
Electrical Schematics 15-218
Front Windshield 15-219
Removal 15-219
Installation 15-219
Rear Window 15-221
Removal 15-221
Installation 15-221
SUNROOF15-224
Description 15-224
Operation 15-225
Electrical Schematics 15-226
DIAGNOSIS & TESTING15-228
Sunroof Memory Relearn 15-228
ON-VEHICLE SERVICE15-229
Sunroof Glass 15-229
Removal & Installation 15-229Sunroof Sun Visor
15-229
Removal & Installation 15-229
Sunroof Motor 15-230
Removal & Installation 15-230
Sunroof Control Module 15-230
Removal & Installation 15-230
WEATHERSTRIP15-231
Front Door Weatherstrip 15-231
Removal & Installation 15-231
Rear Door Weatherstrip 15-232
Removal & Installation 15-232
WIPERS AND WASHERS15-233
Description 15-233
Operation 15-233
Electrical Schematics 15-234
Front Wiper Motor 15-238
Removal & Installation 15-238
Rear Wiper Motor 15-239
Removal & Installation 15-239
Front Wiper Arm 15-240
Removal & Installation 15-240
Rear Wiper Arm 15-240
Removal & Installation 15-240
Front Wiper Link 15-241
Removal & Installation 15-241
Washer Bottle 15-241
Removal & Installation 15-241
Washer Pump 15-241
Removal & Installation 15-241
Wiper Switch 15-242
Removal & Installation 15-242
BODY AND ACCESSORIES - BODY EXTERIOR
15–146Chery Automobile Co., Ltd.