service CHERY TIGGO 2009 Service Repair Manual

Downloaded from www.Manualslib.com manuals search engine 26. Remove the front engine mount bolts (1).(Tighten: Front mount bolts to 60 N·m)
27. Remove the rear engine mount bolts (1) and the rear engine mount bracket bolt (2).
(Tighten: Rear mount bolts to 40 N·m)
28. Remove the transaxle mount bolts. (Tighten: Transaxle mount bolts to 40 N·m)
29. Separate the transaxle from the engine and remove the transaxle from the vehicle.
WARNING!
Use a suitable jack to support the transaxle during removal.
30. Installation is in the reverse order of removal.
ON-VEHICLE SERVICE
BESM080035
LTSM020188
08–138Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Installation Notes:
•Refill the transaxle fluid through the fill hole (1)
shown in the figure.
• To avoid fluid spills, make sure to use a funnel.
• Add 3.5 L of new automatic transaxle fluid into the transaxle.
• Start the engine and maintain an idle.
• Connect the X-431 scan tool and establish a connection with the TCM and monitor the transaxle fluid tempera-
ture.
• Open the drain plug (2) when the fluid temperature reaches 60 ± 1°. Loosen the fluid limiting duct (1) if neces-
sary.
• Catch any fluid that drains out with a measuring cup.
• If no fluid drains out, or the drained fluid is less than 0.1 liter perform the following:
1. Turn off the ignition switch.
2. Add 0.5 liter fluid to the transaxle.
3. Allow the transaxle fluid to cool down to 50°C.
4. Start the engine and maintain an idle.
5. Open the drain plug when the fluid temperature reaches 60 ± 1°C.
6. Catch any fluid that drains out with a measuring cup.
7. Repeat the above steps, until the drained fluid exceeds 0.1 liter.
8. Tighten the drain plug to 33 N·m.
ON-VEHICLE SERVICE
LTSM080183
LTSM080184
08
08–139Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine WARNING!
The gearshift lever must be shifted to gear P while adding transaxle fluid.
Automatic Shifter Selector
Removal & Installation
1. Raise and support the vehicle.
2. Disconnect the negative battery cable.
3. Remove the air cleaner and air duct transaxle assembly.
4. Remove the base mounting (1) of the air cleanertransaxle assembly.
5. Depress the clip then remove the shift cable (1) from the transaxle gearshift switch and remove the
shift cable clamp (2).
6. Remove the gearshift knob (1).
7. Remove the gearshift cover (2) from the lower console.
8. Apply the parking brake (apply the parking brake handle to clear lower console during removal).
9. Remove the lower console (See Lower Console Removal & Installation in Section 15 Body & Accessories).
ON-VEHICLE SERVICE
BESM080038
LTSM080186
BESM080049
08–140Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 10. Disconnect the gearshift mechanism connector (1).
11. Remove the shift cable from the gearshift mecha-nism.
12. Remove the four bolts (2) and then remove the gearshift mechanism from the bracket.
13. Installation is in the reverse order of removal.
NOTE :
If the battery has low voltage, press the release switch (1) to move the gearshift lever.
ON-VEHICLE SERVICE
LTSM020228
LTSM080188
08
08–141Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Transaxle Control Module (TCM)
Removal & Installation
1. Disconnect the negative battery cable.
2. Remove the glove box retaining bolts (1).
3. Disconnect the TCM electrical connectors.
4. Remove the four bolts (1) that mount the TCM tothe instrument panel bracket.
5. Remove the TCM.
6. Installation is in the reverse order of removal.
ON-VEHICLE SERVICE
LTSM150086
LTSM080169
08–142Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine F4A4 AUTOMATIC TRANSAXLE
GENERAL INFORMATION08-144
Description 08-144
Operation 08-145
Specifications 08-147
Special Tools 08-148
Electrical Schematics 08-152
Transaxle Control Module (TCM)
Connector Pin-Out Table 08-157
DIAGNOSIS & TESTING08-158
Diagnostic Help 08-158
Diagnostic Tools 08-158
Diagnostic Trouble Code (DTC) List 08-159
F4A4 Automatic Transaxle DTC List 08-159
Diagnostic Trouble Code (DTC) Tests 08-160
15 - TFT Sensor Open Circuit 08-160
22 - Input Speed Sensor 08-163
23 - Output Speed Sensor Fault 08-168
26 - Brake Pedal Position Switch Circuit
Malfunction 08-17431 - Reverse/Low Solenoid Malfunction 08-177
32 - Low Speed Solenoid Malfunction 08-182
33 - 2nd Gear Solenoid Open Circuit 08-188
34 - Overdrive Solenoid Circuit
Malfunction
08-194
36 - Damper Clutch System Control
Solenoid Malfunction 08-200
41 - First Gear, Ratio Out Of Limits 08-206
42 - Second Gear, Ratio Out Of Limits 08-212
43 - Third Gear, Ratio Out Of Limits 08-218
44 - Fourth Gear, Ratio Out Of Limits 08-224
46 - Reverse Gear, Ratio Out Of Limits 08-230
54 - Electrical Relay Open Circuit 08-236
ON-VEHICLE SERVICE08-240
F4A4 Automatic Transaxle Assembly 08-240
Removal & Installation 08-240
Automatic Shifter Selector 08-243
Removal & Installation 08-243
08
08–143Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine ON-VEHICLE SERVICE
F4A4 Automatic Transaxle Assembly
Removal & Installation
1. Raise and support the vehicle.
2. Disconnect the negative battery cable.
3. Remove the battery and battery tray (See Battery Removal & Installation in Section 05 Starting & Charging).
4. Remove the air cleaner and air duct assembly.
5. Drain the cooling system (See Cooling System Draining Procedure in Section 06 Cooling System).
6. Remove the base mounting bolts (1) of the aircleaner housing assembly.
7. Disconnect and remove the electrical connectors for the following components:• Output shaft sensor (1)
• Input shaft sensor (2)
• Electromagnetic valve switch connector (3)
• Gear switch connector (5)
8. Disconnect the transaxle fluid lines (6) using a suit- able tool.
9. Remove the shift cable (4) from the transaxle assembly.
10. Remove the starter motor (See Starter Removal & Installation in Section 05 Starting & Charging).
BESM080038
LTSM080153
08–240Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 11. Remove the bolts (1) attaching the drive plate tothe torque converter.
(Tighten: Drive plate bolts to 75 N·m)
12. Support the engine using an engine support fixture or suitable jack.
13. Remove the engine to transaxle upper bolts and remove the bracket. (Tighten: Engine to transaxle upper bolts to 80 N·m)
14. Remove transaxle mount nuts (2) and the transaxle mount bracket bolts (1).
(Tighten: Transaxle mount nuts to 120 N·m)
15. Raise the vehicle.
16. Remove the drain plug (1) and drain the transaxle fluid.
ON-VEHICLE SERVICE
BESM080058
LTSM020156
LTSM080190
08
08–241Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 17. Remove both front axle shafts (See Front Axle Shaft Removal & Installation in Section 09 Driveline & Axle).
18. Remove the engine undercover and splash shields.
19. Remove the engine to transaxle lower bolts.(Tighten: Engine to transaxle lower bolts to 80 N·m)
20. Remove the bolts that mount the side sill to vehicle body. (Tighten: Side sill to vehicle body bolts to 120 N·m)
21. Remove the front engine mount bolts (1). (Tighten: Front mount bolts to 60 N·m)
22. Remove the rear engine mount bolts (2) and the rear engine mount bracket bolts (1).
(Tighten: Rear mount bolts to 40 N·m)
23. Remove the sub-frame assembly (See Sub-Frame Assembly Removal & Installation in Section 10 Suspension).
24. Remove the engine to transaxle lower bolts. (Tighten: Transaxle mount bolts to 40 N·m)
25. Separate the transaxle from the engine and remove the transaxle from the vehicle.
WARNING!
Use a suitable jack to support the transaxle during removal.
26. Installation is in the reverse order of removal.
ON-VEHICLE SERVICE
BESM080035
LTSM020188
08–242Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Installation Notes:
•Check the transaxle fluid level.
Drive the vehicle until the ATF reaches oper-
ating temperature (70° - 80°C).
Park the vehicle on level ground.
Shift the gear selector lever to all gear posi- tions once, then shift to gear “N”.
Clean and check the outside of the dipstick and remove the dipstick to check the fluid
level.
Check if the transmission fluid level is within the HOT marking of the dipstick. If lower than
the HOT marking, refill the transaxle until the
fluid level is above the HOT marking.
• After installation, check for any fluid leakage and
verify the transaxle fluid level is correct. Refill the
transaxle fluid through the fill hole (1) shown in the
figure.
Automatic Shifter Selector
Removal & Installation
1. Raise and support the vehicle.
2. Disconnect the negative battery cable.
3. Remove the air cleaner and air duct assembly.
4. Remove the base mounting of the air cleaner housing assembly.
ON-VEHICLE SERVICE
LTSM080185
08
08–243Chery Automobile Co., Ltd.