service CHERY TIGGO 2009 Service Repair Manual

Downloaded from www.Manualslib.com manuals search engine ON-VEHICLE SERVICE
Rear Hub and Bearing
Removal & Installation
1. Raise and support the vehicle.
2. Remove the wheel mounting nuts and the tire and wheel assembly.(Tighten: Wheel mounting nuts to 110 N·m)
3. Disconnect the ABS wheel speed sensor electrical connector.
4. While an assistant applies the brakes (to keep the hub from rotating), remove the hub nut from the axle half shaft.
(Tighten: Hub nut to 135 N·m)
5. Remove the rear brake rotor (See Rear Brake Rotor Removal & Installation in Section 12 Brakes).
6. Remove the hub and bearing mounting nuts (1). (Tighten: Hub and bearing mounting nuts to 65
N·m)
7. Take out the rear hub and bearing.
8. Installation is in the reverse order of the removal.
LTSM090001
09–12Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Rear Axle Assembly (4x4)
Description
Rear axle is mounted on the rear sub-frame assembly.
1 - Drive Pinion Lock Nut
2 - Companion Flange
3 - Side Fluid Seal
4 - Drive Pinion Front Bearing
5 - Drive Pinion
6 - Fluid-Filling Bolt
7 - Washer
8 - Fluid-Limiting Bolt
9 - Drive Gear
10 - Carrier Cover Bolts
11 - Carrier Cover12 - Bearing Cap Bolts
13 - Bearing Cap
14 - Differential Assembly
15 - Differential Bolts
16 - Washer
17 - Driven Gear Connecting Bolts
18 - Driven Gear Side Fluid Seal
19 - Driven Gear Washer
20 - Rear Axle Cover
21 - Drive Pinion Washer
ON-VEHICLE SERVICE
LTSM160009
09
09–13Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Operation
The axle receives power from the transaxle through the rear intermediate drive shaft. The drive shaft is connected to
the pinion gear which rotates the differential through the gear mesh with the ring gear bolted to the differential case.
The engine power is transmitted to the axle shafts through the pinion mate and side gears.
Removal & Installation
1. Drain the differential gear fluid.
2. Remove the rear intermediate drive shaft to rear axle flange bolts.(Tighten: Rear intermediate drive shaft to rear axle flange bolts to 65 ± 6 N·m)
3. Remove the bolts (1) from the left rear half shaft to the rear axle output flange.
(Tighten: Rear half shaft to rear axle output flange
bolts to 40 N·m)
4. Remove the left rear half shaft.
5. Remove the bolts (1) from the right rear half shaft to the rear axle output flange.
(Tighten: Rear half shaft to rear axle output flange
bolts to 40 N·m)
6. Remove the right rear half shaft.
7. Remove the mounting bolts (1) to the rear axle dif- ferential housing.
(Tighten: Mounting bolts to the rear axle differential
housing to 40 N·m)
ON-VEHICLE SERVICE
LTSM160024
LTSM160029
LTSM160025
09–14Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 8. Remove the bolts (1) from the rear axle housingmounts and the body.
(Tighten: Rear axle housing mount bolts to 70 N·m)
9. Remove the rear axle housing assembly from the vehicle.
10. Installation is in the reverse order of removal.
ON-VEHICLE SERVICE
LTSM160026
09
09–15Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine INTERACTIVE TORQUE MANAGEMENT (ITM) SYSTEM (4X4)
GENERAL INFORMATION09-17
Description 09-17
Operation 09-18
Specification 09-18
Special Tools 09-20
ON-VEHICLE SERVICE09-21
Interactive Torque Management (ITM)
Controller 09-21
Description 09-21 Operation 09-21
Removal & Installation 09-22
Interactive Torque Management (ITM)
Control Module 09-23
Description 09-23
Operation 09-23
Removal & Installation 09-23
09–16Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine ON-VEHICLE SERVICE
Interactive Torque Management (ITM) Controller
Description
The ITM Controller is mounted between the front and rear intermediate drive shafts.
NOTE :
Under normal vehicle usage, the ITM Controller requires no maintenance
Operation
The ITM Controller transfers the torque output from the transaxle to the rear drive axle.
LTSM160008
LTSM160005T
09
09–21Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Removal & Installation
1. Raise and support the vehicle.
2. Remove the front intermediate drive shaft (See Front Intermediate Drive Shaft Removal & Installation in Section09 Driveline & Axle).
3. Remove the rear intermediate drive shaft (See Rear Intermediate Drive Shaft Removal & Installation in Section 09 Driveline & Axle).
4. Remove the ITM Controller electrical connector (1).
5. Remove the ITM Controller mounting bracket bolts (1).
(Tighten: ITM Controller mounting bracket bolts to
60 ± 5 N·m)
6. Remove the ITM Controller assembly.
NOTE :
The ITM Controller assembly is a precision component, be careful to avoid dropping or mis-handling the ITM Con-
troller during removal. 7. Installation is in the reverse order of removal.
ON-VEHICLE SERVICE
LTSM160022
LTSM160023
09–22Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Interactive Torque Management (ITM) Control Module
Description
The ITM control module is located under the driver seat.
Operation
The ITM control module collects signals from the Engine Control Module (ECM) and Antilock Brake System (ABS)
controller, judges the vehicle driving state, controls the working electric current of the ITM controller and distributes
the torque of the front axle and the rear axle intelligently according to such signals.
Removal & Installation
1. Disconnect the negative battery cable.
2. Adjust the left front seat fully backward.
3. Remove the ITM control module mounting bolts.
4. Remove the ITM control module electrical connec-tor.
5. Remove the ITM control module (1).
6. Installation is in the reverse order of removal.
ON-VEHICLE SERVICE
LTSM16002809
09–23Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine DRIVE SHAFT (4X4)
GENERAL INFORMATION09-25
Description 09-25
Operation 09-25
Specifications 09-25
DIAGNOSIS & TESTING09-26
Vehicle Inspection 09-26
Shudder Or Vibration During Acceleration 09-26
Clunking Noise During Acceleration 09-26 Shudder Or Vibration During Acceleration 09-26
Vibration At High Speeds 09-26
ON-VEHICLE SERVICE09-27
Front Intermediate Drive Shaft 09-27
Removal & Installation 09-27
Rear Intermediate Drive Shaft 09-27
Removal & Installation 09-27
09–24Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine ON-VEHICLE SERVICE
Front Intermediate Drive Shaft
Removal & Installation
1. Remove the bolts (1) between the front intermedi-ate drive shaft and the ITM Controller input shaft.
(Tighten: Front intermediate drive shaft and ITM
controller bolts to 70 ± 7 N·m)
2. Installation is in the reverse order of removal.
Rear Intermediate Drive Shaft
Removal & Installation
1. Remove the bolts between the rear intermediate drive shaft and the ITM Controller output shaft. (Tighten: Rear intermediate drive shaft and ITM controller bolts to 39 ± 3 N·m)
2. Remove the bolts between the intermediate drive shaft bracket and the vehicle body, and then remove the bracket.
(Tighten: Rear intermediate drive shaft to body bolts to 60 ± 5 N·m)
3. Remove the bolts (1) between the rear intermedi- ate drive shaft and the rear axle flange, and
remove the rear intermediate drive shaft.
(Tighten: Rear intermediate drive shaft and rear
axle flange bolts to 65 ± 6 N·m)
4. Installation is in the reverse order of removal.
LTSM160020
LTSM160021
09
09–27Chery Automobile Co., Ltd.