brake sensor CHERY TIGGO 2009 Service Service Manual

Downloaded from www.Manualslib.com manuals search engine Antilock Brake System (ABS) Module Connector Pin-Out Table
ABS Hydraulic Control Module Connector Pin-Out Table
PINCIRCUIT IDENTIFICATION PINCIRCUIT IDENTIFICATION
1 Front Wheel Speed Sensor LH + 14-
2 Front Wheel Speed Sensor LH - 15Decelerator Sensor (GND)
3 -16ABS Lamp
4 Ignition Switch 17-
5 Rear Wheel Speed Sensor LH + 18Brake Switch
6 Rear Wheel Speed Sensor LH - 19Front Wheel Speed Sensor RH +
7 Diagnostic Link K 20Front Wheel Speed Sensor RH -
8 GND (Power) 21-
9 Continuous Supply Voltage (Motor) 22 Rear Wheel Speed Sensor RH +
10 -23Rear Wheel Speed Sensor RH -
11 -24GND (Motor)
12 -25Continuous Supply Voltage
13 Decelerator Sensor (G) --
GENERAL INFORMATION
12–44Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Diagnostic Tools
•Diagnostic Scan Tool X-431
• Digital Multimeter
• Jumper Wire
Diagnostic Trouble Code (DTC) List
Antilock Brake System DTC List
DTC DTC DEFINITION
C1101 Battery Voltage High (>18 Volt)
C1102 Battery Voltage Low (<18 Volt)
C1200 Left Front Wheel Speed Sensor Circuit Open or Short to Ground
C1201 Range/Performance: Speed Jump Or Damaged Exciter
C1202 No Signal: Air-Gap Error Or Wrong Exciter
C1203 Right Front Wheel Speed Sensor Circuit Open or Short to Ground
C1204 Range/Performance: Speed Jump Or Damaged Exciter
C1205 No Signal: Air-Gap Error Or Wrong Exciter
C1206 Left Rear Wheel Speed Sensor Circuit Open or Short to Ground
C1207 Range/Performance: Speed Jump Or Damaged Exciter
C1208 No Signal: Air-Gap Error Or Wrong Exciter
C1209 Right Rear Wheel Speed Sensor Circuit Open or Short to Ground
C1210 Range/Performance: Speed Jump Or Damaged Exciter
C1211 No Signal: Air-Gap Error Or Wrong Exciter
C1275 G Sensor Open Or Short To Ground
C1274 G Sensor Signal Fixed Signal
C1604 ECU Hardware: ECU Internal Or Valve Failure
C2112 Valve Relay: Valve Relay Or Fuse Failure
C2402 Motor - Electrical: Open Or Short To Battery, Motor Relay, Fuse Or Motor Lock Fail
DIAGNOSIS & TESTING
12–46Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine On Board Diagnostic Logic
•Self-diagnosis detection logic.
DTC NO. DTC DEFINITION DTC DETECTION
CONDITION DTC SET
CONDITION POSSIBLE CAUSE
C1200 Left front wheel
speed sensor circuit open or shorted •
Ignition switch:
ON
• Vehicle: Running ABS module
detected that the
Left Front wheel
speed sensor input
signal to ABS
module is open or
shorted. •
Left Front wheel
speed sensor
• Harness is open or
shorted
• ABS module
DTC Confirmation Procedure:
Before performing the following procedure, confirm that battery voltage is more than 12 V.
• Turn ignition switch off.
• Connect the X-431 scan tool to the Data Link Connector (DLC) - use the most current software available.
• Turn ignition switch on.
• With the scan tool, record and erase stored DTCs in the ABS module.
• Cycle the ignition switch from off to on.
• Start the engine and warm it to normal operating temperature.
• Turn ignition switch off and wait for a few seconds.
• Start the engine. With the scan tool connected to the DLC, drive the vehicle over 40 km/h (25 mph).
NOTE :
Vehicle must be driven above 40 km/h (25 mph) for fault setting conditions to be met.
• With the scan tool select: View ABS Data Stream and DTC.
• If the DTC is detected, the DTC condition is current. Go to Diagnostic Procedure - Step 1.
• If the DTC is not detected, the DTC condition is intermittent (See Diagnostic Help and Intermittent DTC Trou-
bleshooting in Section 12 Brakes for more information).
• Erase all codes and test drive the vehicle to verify the repair is complete.
NOTE :
While performing electrical diagnosis & testing, always refer to the electrical schematics for specific circuit
and component information.
Diagnostic Procedure
1.CHECK ABS MODULE DTC
• With the scan tool select: View ABS Data Stream.
• With an assistant driving the vehicle, check the following data stream list items while driving the vehicle over 40
km/h (25 mph).
Left Front Wheel Speed
Right Front Wheel Speed
Left Rear Wheel Speed
Right Rear Wheel Speed
• With the scan tool, read active DTCs in the ABS module.
Is DTC C1200 present and the Left Front Wheel Speed signal abnormal?
Ye s>>Go to the next step.
No
>>The condition that caused this DTC to set is currently not present (See Diagnostic Help and Intermit-
tent DTC Troubleshooting in Section 12 Brakes for more information).
DIAGNOSIS & TESTING
12–56Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 5.CHECK LEFT FRONT WHEEL SPEED SENSOR GROUND CIRCUIT FOR AN OPEN
• Turn ignition switch off.
• Disconnect the ABS module electrical connector.
• For 1.6L/1.8L engine: Check the continuity between
terminal 2 of the ABS module connector E-002, and
terminal 1 of the Left Front wheel speed sensor
connector E-028, terminal side.
• For 2.0L/2.4L engine: Check the continuity between
terminal 2 of the ABS module connector A-020, and
terminal 1 of the Left Front wheel speed sensor
connector B-021, terminal side.
• Continuity should exist.
Is the check result normal?
Ye s>>Go to the next step.
No
>>Repair or replace the circuit for an open.
6.CHECK LEFT FRONT WHEEL SPEED SENSOR GROUND CIRCUIT FOR A SHORT TO GROUND
• Check the continuity between terminal 1 of the Left Front wheel speed sensor connector, terminal side and
ground.
• Continuity should not exist.
Is the check result normal?
Ye s>>Go to the next step.
No
>>Repair or replace the circuit for a short to ground.
7.CHECK LEFT FRONT WHEEL SPEED SENSOR GROUND CIRCUIT FOR A SHORT TO VOLTAGE
• Check the voltage between terminal 1 of the Left Front wheel speed sensor connector, terminal side and
ground.
• Voltage should not exist.
Is the check result normal?
Ye s>>Go to the next step.
No
>>Repair or replace the circuit for a short to battery.
8.CHECK DTC
• With the X-431 scan tool, read the ABS module DTCs.
• Refer to DTC Confirmation Procedure.
Is DTC C1200 present?
Ye s>>Replace the ABS module (See ABS Module Removal & Installation in Section 12 Brakes).
No
>>The system is now operating properly.
Erase all codes and test drive the vehicle to verify the repair is complete.
DIAGNOSIS & TESTING
LTSMD120004
12–58Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine On Board Diagnostic Logic
•Self-diagnosis detection logic.
DTC NO. DTC DEFINITION DTC DETECTION
CONDITION DTC SET
CONDITION POSSIBLE CAUSE
C1203 Right front wheel
speed sensor circuit open or shorted •
Ignition switch:
ON
• Vehicle: Running ABS module
detected that the
Right Front wheel
speed sensor input
signal to ABS
module is open or
shorted. •
Right Front wheel
speed sensor
• Harness is open or
shorted
• ABS module
DTC Confirmation Procedure:
Before performing the following procedure, confirm that battery voltage is more than 12 V.
• Turn ignition switch off.
• Connect the X-431 scan tool to the Data Link Connector (DLC) - use the most current software available.
• Turn ignition switch on.
• With the scan tool, record and erase stored DTCs in the ABS module.
• Cycle the ignition switch from off to on.
• Start the engine and warm it to normal operating temperature.
• Turn ignition switch off and wait for a few seconds.
• Start the engine. With the scan tool connected to the DLC, drive the vehicle over 40 km/h (25 mph).
NOTE :
Vehicle must be driven above 40 km/h (25 mph) for fault setting conditions to be met.
• With the scan tool select: View ABS Data Stream and DTC.
• If the DTC is detected, the DTC condition is current. Go to Diagnostic Procedure - Step 1.
• If the DTC is not detected, the DTC condition is intermittent (See Diagnostic Help and Intermittent DTC Trou-
bleshooting in Section 12 Brakes for more information).
• Erase all codes and test drive the vehicle to verify the repair is complete.
NOTE :
While performing electrical diagnosis & testing, always refer to the electrical schematics for specific circuit
and component information.
Diagnostic Procedure
1.CHECK ABS MODULE DTC
• With the scan tool select: View ABS Data Stream.
• With an assistant driving the vehicle, check the following data stream list items while driving the vehicle over 40
km/h (25 mph).
Left Front Wheel Speed
Right Front Wheel Speed
Left Rear Wheel Speed
Right Rear Wheel Speed
• With the scan tool, read active DTCs in the ABS module.
Is DTC C1203 present and the Right Front Wheel Speed signal abnormal?
Ye s>>Go to the next step.
No
>>The condition that caused this DTC to set is currently not present (See Diagnostic Help and Intermit-
tent DTC Troubleshooting in Section 12 Brakes for more information).
DIAGNOSIS & TESTING
12
12–61Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 5.CHECK RIGHT FRONT WHEEL SPEED SENSOR GROUND CIRCUIT FOR AN OPEN
• Turn ignition switch off.
• Disconnect the ABS module electrical connector.
• For 1.6L/1.8L engine: Check the continuity between
terminal 20 of the ABS module connector E-002,
and terminal 1 of the Right Front wheel speed sen-
sor connector E-029, terminal side.
• For 2.0L/2.4L engine: Check the continuity between
terminal 20 of the ABS module connector A-020,
and terminal 1 of the Right Front wheel speed sen-
sor connector A-022, terminal side.
• Continuity should exist.
Is the check result normal?
Ye s>>Go to the next step.
No
>>Repair or replace the circuit for an open.
6.CHECK RIGHT FRONT WHEEL SPEED SENSOR GROUND CIRCUIT FOR A SHORT TO GROUND
• Check the continuity between terminal 1 of the Right Front wheel speed sensor connector, terminal side and
ground.
• Continuity should not exist.
Is the check result normal?
Ye s>>Go to the next step.
No
>>Repair or replace the circuit for a short to ground.
7.CHECK RIGHT FRONT WHEEL SPEED SENSOR GROUND CIRCUIT FOR A SHORT TO VOLTAGE
• Check the voltage between terminal 1 of the Right Front wheel speed sensor connector, terminal side and
ground.
• Voltage should not exist.
Is the check result normal?
Ye s>>Go to the next step.
No
>>Repair or replace the circuit for a short to battery.
8.CHECK DTC
• With the X-431 scan tool, read the ABS module DTCs.
• Refer to DTC Confirmation Procedure.
Is DTC C1203 present?
Ye s>>Replace the ABS module (See ABS Module Removal & Installation in Section 12 Brakes).
No
>>The system is now operating properly.
Erase all codes and test drive the vehicle to verify the repair is complete.
DIAGNOSIS & TESTING
LTSMD120006
12
12–63Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine On Board Diagnostic Logic
•Self-diagnosis detection logic.
DTC NO. DTC DEFINITION DTC DETECTION
CONDITION DTC SET
CONDITION POSSIBLE CAUSE
C1206 Left rear wheel
speed sensor circuit open or shorted •
Ignition switch:
ON
• Vehicle: Running ABS module
detected that the
Left Rear wheel
speed sensor input
signal to ABS
module is open or
shorted. •
Left Rear wheel
speed sensor
• Harness is open or
shorted
• ABS module
DTC Confirmation Procedure:
Before performing the following procedure, confirm that battery voltage is more than 12 V.
• Turn ignition switch off.
• Connect the X-431 scan tool to the Data Link Connector (DLC) - use the most current software available.
• Turn ignition switch on.
• With the scan tool, record and erase stored DTCs in the ABS module.
• Cycle the ignition switch from off to on.
• Start the engine and warm it to normal operating temperature.
• Turn ignition switch off and wait for a few seconds.
• Start the engine. With the scan tool connected to the DLC, drive the vehicle over 40 km/h (25 mph).
NOTE :
Vehicle must be driven above 40 km/h (25 mph) for fault setting conditions to be met.
• With the scan tool select: View ABS Data Stream and DTC.
• If the DTC is detected, the DTC condition is current. Go to Diagnostic Procedure - Step 1.
• If the DTC is not detected, the DTC condition is intermittent (See Diagnostic Help and Intermittent DTC Trou-
bleshooting in Section 12 Brakes for more information).
• Erase all codes and test drive the vehicle to verify the repair is complete.
NOTE :
While performing electrical diagnosis & testing, always refer to the electrical schematics for specific circuit
and component information.
Diagnostic Procedure
1.CHECK ABS MODULE DTC
• With the scan tool select: View ABS Data Stream.
• With an assistant driving the vehicle, check the following data stream list items while driving the vehicle over 40
km/h (25 mph).
Left Front Wheel Speed
Right Front Wheel Speed
Left Rear Wheel Speed
Right Rear Wheel Speed
• With the scan tool, read active DTCs in the ABS module.
Is DTC C1206 present and the Left Rear Wheel Speed signal abnormal?
Ye s>>Go to the next step.
No
>>The condition that caused this DTC to set is currently not present (See Diagnostic Help and Intermit-
tent DTC Troubleshooting in Section 12 Brakes for more information).
DIAGNOSIS & TESTING
12–66Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 5.CHECK LEFT REAR WHEEL SPEED SENSOR GROUND CIRCUIT FOR AN OPEN
• Turn ignition switch off.
• Disconnect the ABS module electrical connector.
• For 1.6L/1.8L engine: Check the continuity between
terminal 6 of the ABS module connector E-002, and
terminal 2 of the Left Rear wheel speed sensor
connector B-021, terminal side.
• For 2.0L/2.4L engine: Check the continuity between
terminal 6 of the ABS module connector A-020, and
terminal 2 of the Left Rear wheel speed sensor
connector B-021, terminal side.
• Continuity should exist.
Is the check result normal?
Ye s>>Go to the next step.
No
>>Repair or replace the circuit for an open.
6.CHECK LEFT REAR WHEEL SPEED SENSOR GROUND CIRCUIT FOR A SHORT TO GROUND
• Check the continuity between terminal 2 of the Left Rear wheel speed sensor connector, terminal side and
ground.
• Continuity should not exist.
Is the check result normal?
Ye s>>Go to the next step.
No
>>Repair or replace the circuit for a short to ground.
7.CHECK LEFT REAR WHEEL SPEED SENSOR GROUND CIRCUIT FOR A SHORT TO VOLTAGE
• Check the voltage between terminal 2 of the Left Rear wheel speed sensor connector, terminal side and
ground.
• Voltage should not exist.
Is the check result normal?
Ye s>>Go to the next step.
No
>>Repair or replace the circuit for a short to battery.
8.CHECK DTC
• With the X-431 scan tool, read the ABS module DTCs.
• Refer to DTC Confirmation Procedure.
Is DTC C1206 present?
Ye s>>Replace the ABS module (See ABS Module Removal & Installation in Section 12 Brakes).
No
>>The system is now operating properly.
Erase all codes and test drive the vehicle to verify the repair is complete.
DIAGNOSIS & TESTING
LTSMD120007
12–68Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine On Board Diagnostic Logic
•Self-diagnosis detection logic.
DTC NO. DTC DEFINITION DTC DETECTION
CONDITION DTC SET
CONDITION POSSIBLE CAUSE
C1209 Right rear wheel
speed sensor circuit open or shorted •
Ignition switch:
ON
• Vehicle: Running ABS module
detected that the
Right Rear wheel
speed sensor input
signal to ABS
module is open or
shorted. •
Right Rear wheel
speed sensor
• Harness is open or
shorted
• ABS module
DTC Confirmation Procedure:
Before performing the following procedure, confirm that battery voltage is more than 12 V.
• Turn ignition switch off.
• Connect the X-431 scan tool to the Data Link Connector (DLC) - use the most current software available.
• Turn ignition switch on.
• With the scan tool, record and erase stored DTCs in the ABS module.
• Cycle the ignition switch from off to on.
• Start the engine and warm it to normal operating temperature.
• Turn ignition switch off and wait for a few seconds.
• Start the engine. With the scan tool connected to the DLC, drive the vehicle over 40 km/h (25 mph).
NOTE :
Vehicle must be driven above 40 km/h (25 mph) for fault setting conditions to be met.
• With the scan tool select: View ABS Data Stream and DTC.
• If the DTC is detected, the DTC condition is current. Go to Diagnostic Procedure - Step 1.
• If the DTC is not detected, the DTC condition is intermittent (See Diagnostic Help and Intermittent DTC Trou-
bleshooting in Section 12 Brakes for more information).
• Erase all codes and test drive the vehicle to verify the repair is complete.
NOTE :
While performing electrical diagnosis & testing, always refer to the electrical schematics for specific circuit
and component information.
Diagnostic Procedure
1.CHECK ABS MODULE DTC
• With the scan tool select: View ABS Data Stream.
• With an assistant driving the vehicle, check the following data stream list items while driving the vehicle over 40
km/h (25 mph).
Left Front Wheel Speed
Right Front Wheel Speed
Left Rear Wheel Speed
Right Rear Wheel Speed
• With the scan tool, read active DTCs in the ABS module.
Is DTC C1209 present and the Right Rear Wheel Speed signal abnormal?
Ye s>>Go to the next step.
No
>>The condition that caused this DTC to set is currently not present (See Diagnostic Help and Intermit-
tent DTC Troubleshooting in Section 12 Brakes for more information).
DIAGNOSIS & TESTING
12
12–71Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 6.CHECK RIGHT REAR WHEEL SPEED SENSOR GROUND CIRCUIT FOR A SHORT TO GROUND
• Check the continuity between terminal 1 of the Right Rear wheel speed sensor connector, terminal side and
ground.
• Continuity should not exist.
Is the check result normal?
Ye s>>Go to the next step.
No
>>Repair or replace the circuit for a short to ground.
7.CHECK RIGHT REAR WHEEL SPEED SENSOR GROUND CIRCUIT FOR A SHORT TO VOLTAGE
• Check the voltage between terminal 1 of the Right Rear wheel speed sensor connector, terminal side and
ground.
• Voltage should not exist.
Is the check result normal?
Ye s>>Go to the next step.
No
>>Repair or replace the circuit for a short to battery.
8.CHECK DTC
• With the X-431 scan tool, read the ABS module DTCs.
• Refer to DTC Confirmation Procedure.
Is DTC C1209 present?
Ye s>>Replace the ABS module (See ABS Module Removal & Installation in Section 12 Brakes).
No
>>The system is now operating properly.
Erase all codes and test drive the vehicle to verify the repair is complete.
DIAGNOSIS & TESTING
12
12–73Chery Automobile Co., Ltd.