wheel CHEVROLET DYNASTY 1993 Service Manual

(2) Remove rear shoulder harness turning loop
cover. Remove bolt holding turning loop to quarter
panel. (3) Remove rear seat cushion and back.
(4) Remove push-in fastener holding quarter trim
to roof rail. (5) Remove screws holding quarter trim panel to
wheelhouse kickup. (6) Pull trim panel away from C-pillar and sepa-
rate from vehicle.
INSTALLATION
Reverse the preceding operation.
REAR SHELF TRIM PANEL
REMOVAL (FIG. 22)
(1) Remove one quarter trim panel.
(2) Remove center high mounted stop lamp cover.
Refer to Group 8L, Lamps for instructions. (3) Disengage fasteners holding trim to shelf panel
and separate trim from vehicle.
INSTALLATION
Reverse the preceding operation.
FRONT SEAT BELTS
OUTBOARD SHOULDER HARNESS/LAP BELT REMOVAL (FIG. 23)
(1) Remove B-pillar trim panel.
(2) Remove bolt holding seat belt retractor to
B-pillar. (3) Separate retractor from vehicle.
OUTBOARD SHOULDER HARNESS/LAP BELT
INSTALLATION
Reverse the preceding operation.
INBOARD BUCKLE/CENTER OCCUPANTBELTS REMOVAL (FIG. 23)
Vehicles equipped with front bucket seats with cen-
ter console do not have center occupant belts. (1) Remove bolt holding inboard buckle/center oc-
cupant belt to floor. (2) Disconnect seat belt sensor wire connector.
(3) Separate buckle/belt assembly from vehicle.
INBOARD BUCKLE/CENTER OCCUPANT BELT INSTALLATION
Reverse the preceding operation.
REAR SEAT BELTS
OUTBOARD SHOULDER HARNESS/LAP BELTREMOVAL (FIG. 24)
(1) Remove quarter trim panel.
(2) Remove bolt holding lap belt to floor at wheel-
house kickup. (3) Remove bolt holding turning loop to inner
quarter panel. (4) Remove bolt holding seat belt retractor to quar-
ter panel.
OUTBOARD SHOULDER HARNESS/LAP BELT INSTALLATION
Reverse the preceding operation.
Fig. 22 Interior Mouldings, Panels, and Trim Covers
Ä AC-BODY 23 - 47

REAR SEATS
REAR SEAT CUSHION REMOVAL
(1) Remove bolts holding cushion to floor.
(2) Disconnect center occupant seat belts from
cushion. (3) Remove cushion from vehicle.
REAR SEAT CUSHION INSTALLATION
Reverse the preceding operation.
REAR SEAT BACK REMOVAL
(1) Remove rear seat cushion assembly.
(2) Remove bolts holding seat back to rear floor
kick-up. (3) Lift seat back upward to disengage upper hooks
from shelf support panel. (4) Separate seat back from vehicle.
REAR SEAT BACK INSTALLATION
Reverse the preceding operation.
BODY MOULDINGS
STICK-ON BODY SIDE MOULDING REMOVALAND INSTALLATION
(1) Warm the effected stick-on moulding and body
metal to approximately 38ÉC (100ÉF) using a suitable
heat lamp or heat gun. (2) Pull stick-on moulding from painted surface.
(3) Remove adhesive tape residue from painted
surface of vehicle. (4) If moulding is to be reused, Remove tape resi-
due from moulding. Clean back of moulding with Mo-
par t, Super Kleen solvent or equivalent. Wipe
moulding dry with lint free cloth. Apply new body
side moulding (two sided adhesive) tape to back of
moulding. (5) Clean body surface with Super Kleen solvent or
equivalent. Wipe surface dry with lint free cloth. (6) Apply a length of masking tape on the body,
parallel to the top edge of the moulding to use as a
guide, if necessary. (7) Remove protective cover from tape on back of
moulding. Apply moulding to body below the mask-
ing tape guide. (8) Remove masking tape guide and heat body and
moulding, see step one. Firmly press moulding to
body surface to assure adhesion.
FRONT WHEEL OPENING MOULDING REMOVAL
(1) Remove screws holding wheel opening mould-
ing to front fender. (2) Separate moulding from fender.
FRONT WHEEL OPENING MOULDINGINSTALLATION
(1) Position moulding in wheel opening and start
top center screw of wheel opening moulding. (2) Install screws around wheel opening.
REAR WHEEL OPENING MOULDING REMOVAL
(1) Remove screws holding wheel opening mould-
ing to quarter panel. (2) Separate wheel opening moulding from quarter
panel.
REAR WHEEL OPENING MOULDING INSTALLATION
(1) Position moulding in wheel opening and start
top center screw of wheel opening moulding. (2) Install screws around wheel opening.
VINYL ROOF BONNET
REMOVAL (FIG. 27)
(1) Remove quarter panel trim covers.
(2) Remove head lining.
(3) Remove nuts holding transverse roof moulding
to roof panel and separate moulding from vehicle. (4) Remove nuts holding vinyl top bonnet to roof.
(5) Remove rear deck filler panel.
(6) Remove screws holding rear window opening
lower valance to body. (7) Disengage hook and loop fasteners holding vi-
nyl top bonnet to quarter panel. (8) Pull vinyl top bonnet away from top panel to
separate bonnet from anti-flutter sealer holding bon-
net to roof.
INSTALLATION
(1) Clean anti-flutter sealer from roof surface and
inside of vinyl roof bonnet. (2) Apply a 20 mm (0.75 in.) bead of anti-flutter
sealer across the roof panel at the mid point between
the front of the bonnet and rear of roof. (3) Apply a 20 mm (0.75 in.) by 150 mm (6 in.)
bead of anti-flutter sealer down each roof side panel
at mid point between the door opening and rear of
roof. (4) Place the bonnet into position on the roof panel
and align to proper fit. (5) Reverse the removal operation.
REAR DECK FILLER PANEL
REMOVAL (FIG. 28)
(1) Raise truck lid to full up position.
(2) Remove screws holding rear deck filler panel to
body in the front trunk opening gutter. (3) Close trunk lid, do not latch.
(4) Lift filler panel upward and separate from ve-
hicle.
Ä AC-BODY 23 - 49

(4) Remove hood latch release cable handle attach-
ing bolts from under left lower edge of instrument
panel. (5) Disengage release cable rubber grommet from
engine compartment dash panel behind instrument
panel. (6) Rout cable assembly through engine compart-
ment around battery, under fender lip, under power
distribution center, and under wiring harnesses, to-
ward dash panel. Push cable through access hole in
dash panel under the brake master cylinder, into
passenger compartment.
HOOD LATCH RELEASE CABLE INSTALLATION
Reverse the preceding operation.
HOOD LATCH SAFETY CATCH
REMOVAL (FIG. 6)
(1) Raise hood to full up position.
(2) Remove screw holding safety latch handle
bracket to hood. (3) Mark location of safety catch on hood to assist
installation alignment. (4) Remove bolts holding safety catch to hood.
(5) Separate safety catch from hood.
INSTALLATION
Reverse the preceding operation.
HOOD APPLIQUE
REMOVAL (FIG. 7)
(1) Raise hood to full up position.
(2) Remove plugs from access holes at rear of hood.
(3) Remove nuts holding applique to hood.
(4) Separate applique from hood.
INSTALLATION
Reverse the preceding operation.
COWL COVER
REMOVAL (FIG. 8)
(1) Raise hood to full up position.
(2) Disconnect windshield washer hoses from wiper
arms. (3) Remove windshield wiper arm assemblies. Re-
fer to Group 8K, Windshield Wiper and Washer Sys-
tems. (4) Remove plastic expanding type fasteners hold-
ing cowl cover to cowl, below windshield. (5) Lift back of cowl cover and slide cover rearward
from under dash panel to hood seal and separate
cover from vehicle.
INSTALLATION
Reverse the preceding operation.
FRONT END SPLASH SHIELDS
REMOVAL (FIG. 9)
(1) Hoist vehicle and support on suitable safety
stands. (2) Remove front wheel assembly.
(3) Remove push-in fasteners holding front wheel-
house splash shield to fender opening lip and inner
wheelhouse area.
Fig. 5 Hood Latch Release Cable
Fig. 6 Hood Latch Safety Catch
Fig. 7 Hood Applique
23 - 54 AG-BODY Ä

(4) Separate wheelhouse splash shield from vehi-
cle.
INSTALLATION
Reverse the preceding operation.
TRANSAXLE SPLASH SHIELD REMOVAL (FIG. 9)
(1) Remove one front wheelhouse splash shield
push-in fastener and separate wheelhouse splash
shield from transaxle splash shield. (2) Remove transaxle splash shield attaching bolts
and separate transaxle splash shield from vehicle.
TRANSAXLE SPLASH SHIELD INSTALLATION
Reverse the preceding operation.
ENGINE DRIVE BELT SPLASH SHIELD REMOVAL (FIG. 10)
(1) Hoist vehicle and support on suitable safety
stands. (2) Remove bolts holding engine drive belt splash
shield to right frame rail. (3) Separate drive belt splash shield from vehicle.
ENGINE DRIVE BELT SPLASH SHIELD
INSTALLATION
Reverse the preceding operation.
FRONT FENDER
REMOVAL (FIG. 11)
(1) Remove front side marker lamp assembly. Re-
fer to Group 8L, Lamps for instructions. (2) Remove front bumper as necessary to gain
clearance to remove front fender. Refer to Front
Bumper Removal paragraph in this section. (3) Remove front wheelhouse splash shield. Refer
to Front Wheelhouse Splash Shield Removal para-
graph of this section. (4) Remove side applique as necessary to clear
front fender. Refer to Body Side Applique Removal
paragraph in this section. (5) Remove bolts holding bottom of front fender at
rear of wheel opening. (6) Remove bolt holding front fender to hinge pil-
lar at rear of wheelhouse. (7) Remove bolt holding front fender to cowl at top
of front door opening. (8) Remove bolts holding front fender to underside
of radiator closure panel. (9) Remove bolts holding front fender to front of
radiator closure panel. (10) Raise hood and support hood on a suitable
holding device. Mark hinge for installation indexing.
Remove lower hood hinge attaching bolts and sepa-
rate hinge from front fender. Refer to Hood Hinge
Removal paragraph in this section. (11) Remove bolts holding front fender to inner
wheelhouse along hood opening. (12) Separate front fender from vehicle.
INSTALLATION
Reverse the preceding operation. Align front fender
to achiev ea4mm (0.160 in) gap to hood edge and 6
Fig. 8 Cowl Cover Assembly
Fig. 9 Front Wheelhouse and Transaxle Splash
ShieldsÐTypical
Fig. 10 Engine Drive Belt Splash ShieldÐTypical
Ä AG-BODY 23 - 55

FRONT DOOR REMOVAL (FIG. 14)
(1) Remove door trim panel, silencer pad, and wa-
ter shield. (2) Disconnect all wire connectors and wire har-
ness hold downs inside door and push wire harness
through access hole in front of door into hinge pillar
opening. (3) Open door and support door on a suitable lift-
ing device. (4) Drive bottom hinge pin upward and remove pin
from hinge. (5) Drive top hinge pin downward and remove pin
from hinge.
FRONT DOOR INSTALLATION
Reverse the preceding operation. The door should
not require re-alignment. If door does need align-
ment, refer to Front Door Hinge Installation para-
graph in this section.
FRONT DOOR HINGE REMOVAL (FIG. 14)
(1) Remove front fender wheelhouse splash shield.
Refer to Front Wheelhouse Splash Shield Removal
paragraph in this section. (2) Support door on a suitable lifting device.
(3) Drive out hinge pin on the effected hinge.
(4) Remove bolts holding hinge to hinge pillar and
separate hinge form vehicle.
FRONT DOOR HINGE INSTALLATION
Reverse the preceding operation. Align door to
achieve 6 mm (0.240 in.) gap to all surrounding pan-
els and flush across gaps.
DOOR LATCH
REMOVAL
(1) Remove door trim panel.
(2) Remove silencer and water shield, as necessary.
(3) Raise door glass to up position. (4) Disconnect linkage rods from door latch assem-
bly. (5) Remove screws holding latch top door end
frame. (6) Separate latch from door.
INSTALLATION
Reverse the preceding operation.
MANUAL WINDOW REGULATOR
REMOVAL
(1) Remove door trim panel.
(2) Remove silencer and water shield as necessary.
(3) Raise glass to 25 mm (1 in.) below full up posi-
tion and support glass lift plate to keep the glass
from falling. (4) Remove bolts holding regulator to inner door
panel. (5) Slide regulator lift arm roller from lift plate
channel. (6) Remove regulator assembly through access hole
in door.
INSTALLATION
Reverse the preceding operation.
POWER WINDOW REGULATOR
REMOVAL (FIG. 15)
(1) Remove door trim panel.
(2) Remove silencer and water shield as necessary.
(3) Raise glass to 25 mm (1 in.) below full up posi-
tion and support glass to keep the glass from falling.
Disconnect battery negative cable. (4) Remove bolts holding regulator to inner door
panel. (5) Remove nuts holding lift plate to glass.
(6) Remove regulator assembly through access hole
in door.
INSTALLATION
Reverse the preceding operation.
Fig. 14 Front Door Assembly
Fig. 15 Power Window Regulator
Ä AG-BODY 23 - 57

DOOR OPENING WEATHERSTRIPS
REMOVAL
(1) Remove interior trim as necessary to gain ac-
cess to door opening weatherstrip. (2) Pull weatherstrip from pinch flange around
door opening.
INSTALLATION
(1) Locate the middle to the weatherstrip at the
center of the upper pinch flange. Push weatherstrip
onto pinch flange at the top corner near the B-pillar. (2) When the weatherstrip has been installed down
the door opening to the sill pinch flange, mate the
ends of the weatherstrip together and finish install-
ing.
BODY SIDE MOULDINGS
STICK-ON BODY SIDE MOULDING REMOVAL AND INSTALLATION
(1) Warm the effected stick-on moulding and body
metal to approximately 38ÉC (100ÉF) using a suitable
heat lamp or heat gun. (2) Pull stick-on moulding from painted surface.
(3) Remove adhesive tape residue from painted
surface of vehicle. (4) If moulding is to be reused, Remove tape resi-
due from moulding. Clean back of moulding with Mo-
par, Super Kleen solvent or equivalent. Wipe moulding dry with lint free cloth. Apply new body
side moulding (two sided adhesive) tape to back of
moulding. (5) Clean body surface with Mopar, Super Kleen
solvent or equivalent. Wipe surface dry with lint free
cloth. (6) Apply a length of masking tape on the body,
parallel to the top edge of the moulding to use as a
guide, if necessary. (7) Remove protective cover from tape on back of
moulding. Apply moulding to body below the mask-
ing tape guide. (8) Remove masking tape guide and heat body and
moulding, refer to step one. Firmly press moulding to
body surface to assure adhesion.
BODY SIDE APPLIQUE
REMOVAL (FIG. 23)
DOOR APPLIQUE
(1) Remove rivets holding bottom or door applique
to door pinch flange usin ga3mm(0.125 in.) drill.
(2) Lift door applique upward to disengage appli-
que from retainer channel. (3) Separate applique from door.
SILL APPLIQUE (1) Remove push-in fasteners holding sill applique
to bottom of rocker panel. (2) Remove push-in fasteners holding sill applique
to front and rear wheel lip openings. (3) Lift sill applique upward to disengage applique
from retainer channels. (4) Separate sill applique from vehicle.
INSTALLATION
Prime and touch-up bare metal surfaces before in-
stalling applique to avoid corrosion. Reverse the re-
moval operation.
Fig. 21 Window Opening Moulding
Fig. 22 Outer Belt Weatherstrip
Fig. 23 Body Side Applique
23 - 60 AG-BODY Ä

(5) Remove bolt holding belt retractor to quarter
panel. (6) Separate belt from vehicle.
OUTBOARD SHOULDER HARNESS/LAP BELTINSTALLATION
Reverse the preceding operation.
INBOARD BUCKLE REMOVAL (FIG. 26)
(1) Remove bolt holding inboard buckle to floor. (2) Disconnect seat belt sensor wire connector, if
equipped. (3) Separate buckle assembly from vehicle.
INBOARD BUCKLE INSTALLATION
Reverse the preceding operation.
REAR SEAT BELTS
REAR OUTBOARD SHOULDER HARNESS/LAPBELT REMOVAL (FIG. 27)
(1) Remove lower and upper quarter trim panel.
(2) Remove bolt holding lap belt anchor to floor at
wheelhouse kickup. (3) Remove bolt holding seat belt retractor to quar-
ter panel.
REAR OUTBOARD SHOULDER HARNESS/LAP BELT INSTALLATION
Reverse the preceding operation.
REAR INBOARD BUCKLE REMOVAL (FIG. 27)
(1) Lift seat belt buckle anchor cover to expose
bolt. (2) Remove bolt holding inboard buckle/center oc-
cupant belt to seat frame. (3) Separate buckle from vehicle.
Fig. 24 Interior Mouldings, Panels, and Trim Covers
Fig. 25 Lift Gate Trim
23 - 62 AG-BODY Ä

(4) Separate molding from roof panel.
INSTALLATION
Reverse the preceding operation.
QUARTER PANEL SPOILER
REMOVAL (FIG. 38)
(1) Remove access cover from lift gate opening end
of quarter panel spoiler. (2) Remove bolt holding spoiler to tail lamp closure
panel. (3) Remove quarter trim panel.
(4) Remove nuts holding spoiler to quarter panel
from behind quarter panel above rear wheelhouse
(Fig. 38). (5) Separate spoiler from vehicle.
INSTALLATION
Reverse the preceding operation.
LIFT GATE SPOILER
REMOVAL (FIG. 39)
(1) Raise lift gate to the up position.
(2) Remove nuts holding spoiler to outboard pinch
flanges of lift gate. (3) Separate spoiler from lift gate.
INSTALLATION
Reverse the preceding operation.
LIFT GATE PROP CYLINDER
REMOVAL (FIG. 40)
(1) raise lift gate to the full open position.
(2) Support lift gate on a suitable lifting device.
(3) Remove bolt holding bottom of lift gate prop
cylinder to c-pillar. (4) Remove bolt holding top of lift gate prop cylin-
der to lift gate. (5) Separate prop cylinder from vehicle.
INSTALLATION
Reverse the preceding operation.
LIFT GATE
REMOVAL (FIG. 41)
(1) Raise lift gate to the full open position.
(2) Remove rear roof header molding.
Fig. 36 Quarter Glass Module
Fig. 37 Roof Seam Molding
Fig. 38 Quarter Panel Spoiler
Fig. 39 Lift Gate Spoiler
Ä AG-BODY 23 - 67

(4) Remove hood latch release cable handle attach-
ing bolts from under left lower edge of instrument
panel. (5) Disengage release cable rubber grommet from
engine compartment dash panel behind instrument
panel. (6) Rout cable assembly through engine compart-
ment around battery, under fender lip, under relay
bank, and under wiring harnesses, toward dash panel. Push cable through access hole in dash panel
under the brake master cylinder, into passenger com-
partment.
HOOD LATCH RELEASE CABLE INSTALLATION
Reverse the preceding operation.
COWL COVER
REMOVAL (FIG. 5)
(1) Raise hood to full up position.
(2) Disconnect windshield washer hoses from wiper
arms. (3) Remove windshield wiper arm assemblies. Re-
fer to Group 8K, Windshield Wiper and Washer Sys-
tems. (4) Remove plastic expanding type fasteners hold-
ing cowl cover to cowl, below windshield. (5) Lift back of cowl cover and slide cover rearward
from under dash panel to hood seal and separate
cover from vehicle.
INSTALLATION
Reverse the preceding operation.
FRONT END SPLASH SHIELDS
FRONT WHEELHOUSE SPLASH SHIELD REMOVAL (FIG. 6)
(1) Hoist vehicle and support on suitable safety
stands. (2) Remove front wheel assembly.
(3) Remove push-in fasteners holding front wheel-
house splash shield to fender opening lip and inner
wheelhouse area. (4) Separate wheelhouse splash shield from vehi-
cle.
FRONT WHEELHOUSE SPLASH SHIELD INSTALLATION
Reverse the preceding operation.
Fig. 3 Hood Hinge AssemblyÐTypical
Fig. 4 Hood Latch AssemblyÐTypical
Fig. 5 Cowl Cover Assembly
Ä AJ-BODY 23 - 73

TRANSAXLE SPLASH SHIELD REMOVAL (FIG. 6)
(1) Remove one front wheelhouse splash shield
push-in fastener and separate wheelhouse splash
shield from transaxle splash shield. (2) Remove transaxle splash shield attaching bolts
and separate transaxle splash shield from vehicle.
TRANSAXLE SPLASH SHIELD INSTALLATION
Reverse the preceding operation.
ENGINE DRIVE BELT SPLASH SHIELD REMOVAL (FIG. 7)
(1) Hoist vehicle and support on suitable safety
stands. (2) Remove bolts holding engine drive belt splash
shield to right frame rail. (3) Separate drive belt splash shield from vehicle.
ENGINE DRIVE BELT SPLASH SHIELDINSTALLATION
Reverse the preceding operation.
DOOR TRIM PANEL
REMOVAL (FIG. 8)
(1) Lower door glass and disconnect battery nega-
tive cable. (2) Remove courtesy lamp and remove socket.
(3) Remove screw holding trim panel to door from
courtesy lamp opening. (4) Disengage clips holding speaker grille to trim
panel and separate grille from door. (5) Remove screw holding trim panel to door from
speaker grille opening. (6) Remove screw holding inside latch handle bezel
to trim panel and separate bezel from door. Discon-
nect power door lock switch wire connector, if
equipped. (7) Remove window crank, if equipped.
(8) Remove screw holding trim panel to door from
arm rest pull cup opening. (9) Remove hidden screws holding trim panel to
door from carpet area at bottom of trim. (10) Lift trim panel upward and separate panel
from door. (11) Disconnect radio speaker, power window and
power mirror wire connectors, if equipped.
INSTALLATION
Reverse the preceding operation.
FRONT DOOR SILENCER AND WATER SHIELD
REMOVAL (FIG. 9)
(1) Remove front door trim panel.
(2) Remove push-in fasteners holding silencer pad
to door inner panel and separate silencer from door. (3) Pull water shield from adhesive around perim-
eter of door inner panel.
INSTALLATION
Reverse the preceding operation.
Fig. 6 Front Wheelhouse and Transaxle Splash ShieldsÐTypical
Fig. 7 Engine Drive Belt Splash ShieldÐTypical
Fig. 8 Door Trim Panel
23 - 74 AJ-BODY Ä