CHRYSLER VOYAGER 2001 Service Manual

The components above must be replaced because
they cannot be reused. Replace any other driver air-
bag system components if damaged.
REMOVAL
DEPLOYED AIRBAG
The Driver Airbag and Driver Airbag Cover/Horn
Pad are serviced separately from each other.
(1) Clean powder residue from interior of vehicle,
(Refer to 8 - ELECTRICAL/RESTRAINTS/DRIVER
AIRBAG - STANDARD PROCEDURE ) Cleanup.
(2) Remove two screws attaching Driver Airbag to
steering wheel.
(3) Remove the driver airbag from steering wheel.
(4) Disconnect wire connectors from Airbag and
Clock Spring.
(5) Adjust the steering wheel so that the tires are
in a straight ahead position. Remove steering wheel,
(Refer to 19 - STEERING/COLUMN/STEERING
WHEEL - REMOVAL)
(6) Disconnect the 2-way and 4-way connectors
between the clock spring and the instrument panel
wiring harness.
(7) Remove upper and lower steering column
shrouds.
(8) Remove clock spring from the housing assem-
bly by depressing the 2 tabs on the clock spring.
UNDEPLOYED AIRBAG
(1) Remove screws attaching airbag/horn switch to
steering wheel.
(2) Remove Driver Airbag from steering wheel.
(3) Disconnect wire connectors from driver airbag
and clock spring.
INSTALLATION
DEPLOYED AIRBAG
(1) Perform cleanup procedure.(Refer to 8 - ELEC-
TRICAL/RESTRAINTS/DRIVER AIRBAG - STAN-
DARD PROCEDURE)
(2) Install a new steering column assembly and
lower steering column coupler. Refer to Steering, Col-
umn, Installation.
(3) Install the clock spring.
(4) Install the driver airbag and the two screws
retaining the airbag. Tighten screws to 10 N´m (90
in. lbs.)
WARNING: DO NOT CONNECT THE BATTERY NEGA-
TIVE CABLE. REFER TO ELECTRICAL, RESTRAINTS,
DIAGNOSIS AND TESTING - AIRBAG SYSTEM FIRST.
UNDEPLOYED AIRBAG
(1) Position a new airbag into the airbag cavity.(2) Install the two screws retaining the airbag.
Tighten screws to 10 N´m (90 in. lbs.)
WARNING: DO NOT CONNECT THE BATTERY NEGA-
TIVE CABLE. REFER TO ELECTRICAL, RESTRAINTS,
DIAGNOSIS AND TESTING - AIRBAG SYSTEM FIRST.
OCCUPANT RESTRAINT
CONTROLLER
DESCRIPTION
The front driver and passenger airbag system is
designed to reduce the risk of fatality or serious
injury, caused by a frontal impact of the vehicle.
The Occupant Restraint Controller (ORC) contains
the impact sensor and energy reserve capacitor. It is
mounted on a bracket, under the instrument panel,
just forward of the storage bin. The ORC monitors
the system to determine the system readiness. The
ORC contains on-board diagnostics and will light the
AIRBAG warning lamp in the message center when a
problem occurs.
OPERATION
The impact sensor provides verification of the
direction and severity of the impact. One impact sen-
sor is used. It is located inside the Occupant
Restraint Controller (ORC). The impact sensor is an
accelerometer that senses deceleration. The decelera-
tion pulses are sent to a microprocessor which con-
tains a decision algorithm. When an impact is severe
enough to require airbag protection, the ORC micro-
processor sends a signal that completes the electrical
circuit to the driver and passenger airbags. The
impact sensor is calibrated for the specific vehicle
and reacts to the severity and direction of an impact.
REMOVAL
(1)Disconnect and isolate the battery negative cable.
(2) Remove storage bin from instrument panel.
Refer to Body, Instrument Panel, Storage Bin,
Removal.
(3) Remove three bolts holding ORC to floor
bracket.
(4) Disconnect the wire connector from ORC.
(5) Remove the ORC w/bracket assembly from
vehicle.
INSTALLATION
WARNING: DO NOT INSTALL ORC IF MOUNTING
LOCATION IS DEFORMED OR DAMAGED.
RSRESTRAINTS8O-5
DRIVER AIRBAG (Continued)

CAUTION: Use correct screws when installing the
ORC.
(1) Install the ORC assembly into vehicle.
(2) Connect the wire connector to the ORC.
(3) Install three bolts holding ORC to floor
bracket. Torque bolts to 7.3 - 9.6 N´m (65 to 85 in.
lbs.)
(4) Install the storage bin onto the instrument
panel. Refer to Body, Instrument Panel, Storage Bin,
Installation.
WARNING: DO NOT CONNECT THE BATTERY NEG-
ATIVE CABLE. REFER TO ELECTRICAL,
RESTRAINTS, DIAGNOSIS AND TESTING - AIRBAG
SYSTEM FIRST.
PASSENGER AIRBAG
DESCRIPTION
WARNING: NEVER DISASSEMBLE THE PASSEN-
GER AIRBAG, THE PASSENGER AIRBAG HAS NO
SERVICEABLE PARTS.
The Passenger Airbag is located beneath the
instrument panel and pad assembly. The airbag is
mounted to the back side of the instrument panel
reinforcement.
The instrument panel top pad is the most visible
part of the passenger airbag system. Located under
the instrument panel top pad are the airbag door, the
passenger airbag cushion and the airbag cushion
supporting components.
The passenger airbag includes a magnesium hous-
ing within which the cushion and inflator are
mounted and sealed.
Following a passenger airbag deployment, the pas-
senger airbag and the instrument panel must be
replaced. The passenger airbag cannot be repaired,
and must be replaced if deployed or damaged in any
way.
OPERATION
The passenger airbag is equipped with two infla-
tors, each with three levels of pressure output. The
inflators seal the hole in the airbag cushion so it can
discharge the gas it produces directly into the cush-
ion when supplied with the proper electrical signal.
Following an airbag deployment, the airbag cushion
quickly deflates by venting this gas through the
cushion material towards the instrument panel.
The passenger airbag is secured with screws to the
instrument panel beneath the instrument panel top
pad and above the glove box opening. The instrumentpanel top pad above the glove box opening conceals
the airbag door and a predetermined hinge line
beneath its decorative cover. Upon airbag deploy-
ment, the top pad will bend at the hinge line and the
door will fold back out of the way onto the top of the
instrument panel.
WHEN THE FRONT AIRBAG SYSTEM IS
DEPLOYED BECAUSE OF A COLLISION, THE
FOLLOWING MUST BE REPLACED:
²COMPLETE STEERING COLUMN ASSEMBLY
²LOWER STEERING COUPLER
²STEERING WHEEL
²STEERING COLUMN CLOCK SPRING
²DRIVER AIRBAG COVER/HORN SWITCH
²DRIVER AIRBAG
²PASSENGER AIRBAG
²UPPER INSTRUMENT PANEL WITH PAD
CARE OF UNDEPLOYED AIRBAGS
Airbags must be stored in their original special
container until used for service. At no time should a
source of electricity be permitted near the inflator on
the back of an airbag. When carrying or handling an
undeployed airbag, the trim side of the airbag should
be pointing away from the body to minimize possibil-
ity of injury if accidental deployment occurs. Do not
place undeployed airbag face down on a solid surface,
the airbag will propel into the air if accidental
deployment occurs.
STANDARD PROCEDURE - DEPLOYED
PASSENGER AIRBAG CLEAN UP
Roll or fold the passenger airbag towards the
instrument panel surface and close the door over the
folded bag. Then tape the door shut.
Use a vacuum cleaner to remove any residual pow-
der from the vehicle interior. Work from the outside
in to avoid kneeling or sitting in a contaminated
area. Vacuum the heater and A/C outlets as well. If
HVAC was in RECIRC mode at time of airbag
deployment, operate HVAC blower on low speed/heat
and vacuum powder residue expelled from the heat
outlets. Multiple vacuum cleaning may be necessary
to decontaminate the interior of the vehicle.
SERVICE OF DEPLOYED AIRBAG
If a Passenger Airbag has been deployed, but not
due to a collision, replace the following:
²Passenger Airbag
²Upper instrument panel with pad
The component above must be replaced because
they cannot be reused. Inspect the heat duct near the
passenger airbag for any damage replace as neces-
sary. Replace any other passenger airbag system
components if damaged.
8O - 6 RESTRAINTSRS
OCCUPANT RESTRAINT CONTROLLER (Continued)

REMOVAL
DEPLOYED AIRBAG
(1) Clean powder residue from interior of vehicle.
Refer to Electrical, Restraints, Passenger Airbag,
Standard Procedure - Passenger Airbag Clean Up.
(2) Remove instrument panel. Refer to Body,
Instrument Panel, Removal.
(3) Remove all reusable components from the
upper instrument panel and transfer to the new
instrument panel.
UNDEPLOYED AIRBAG
(1) Remove instrument panel. Refer to Body,
Instrument Panel, Removal.
(2) De-trim the instrument panel enough to gain
access to the passenger airbag fasteners.
(3) Disconnect yellow wire connector from passen-
ger airbag.
(4) Remove three bolts to the passenger airbag.
(5) Remove airbag from instrument panel through
rear of instrument panel.
INSTALLATION
DEPLOYED AIRBAG
Transfer all reusable components to the new
instrument panel.
(1) Install new Passenger Airbag into instrument
panel.
(2) Install airbag attaching bolts to the instrument
panel.
(3) Connect yellow wire connector from passenger
airbag.
(4) Install Instrument panel. Refer to Body, Instru-
ment Panel, Installation.
WARNING: DO NOT CONNECT THE BATTERY NEG-
ATIVE CABLE. REFER TO ELECTRICAL,
RESTRAINTS, DIAGNOSIS AND TESTING - AIRBAG
SYSTEM FIRST.
UNDEPLOYED AIRBAG
(1) Install Passenger Airbag into instrument panel.
(2) Install airbag attaching bolts to the instrument
panel.
(3) Connect yellow wire connector from passenger
airbag.
(4) Install Instrument panel. Refer to Body, Instru-
ment Panel, Installation.
WARNING: DO NOT CONNECT THE BATTERY NEG-
ATIVE CABLE. REFER TO ELECTRICAL,
RESTRAINTS, DIAGNOSIS AND TESTING - AIRBAG
SYSTEM FIRST.
SEAT AIRBAG
DESCRIPTION
The side impact airbag system Seat Airbags are
located in the outboard side of the front seat backs.
One in each front seat. The seat airbag inflator
assembly is within the airbag housing (Fig. 1). Each
airbag is mounted to the seat back frame. If deployed
or defective, the entire seat back assembly must be
replaced.
OPERATION
Only the Side Impact Airbag Control Module
(SIACM) can deploy the side airbags. When supplied
with the proper electrical signal, the seat airbag
inflator will produce a gas and discharge the bag
directly between the occupant and the side of the
vehicle, protecting the occupant. Upon deployment,
the seat back trim cover will tear open and allow the
side airbag to fully inflate and quickly deflate.
SEAT BELT OUTBOARD
FRONT
REMOVAL
Inspect the condition of the shoulder belt and lap
belt. Replace any belt that is cut, frayed, torn, or
damaged in any way. Also, replace the shoulder belt
if the retractor is either damaged or inoperative.
(1) Remove shoulder harness height adjuster knob
by pulling it straight away from adjuster.
Fig. 1 SEAT AIRBAG - TYPICAL
RSRESTRAINTS8O-7
PASSENGER AIRBAG (Continued)

(2) Remove cover from seat belt turning loop.
(3) Remove bolt attaching turning loop to shoulder
belt height adjuster (Fig. 2).
(4) Remove turning loop from B-pillar.
(5) Remove lower B-pillar trim cover or quarter
trim panel.
(6) Remove bolt attaching seat belt retractor to
B-pillar (Fig. 2).
(7) Lift retractor upward and disengage arrow
head retainer attaching retractor to B-pillar.
(8) Remove seat belt from vehicle.
INSTALLATION
Inspect the condition of the shoulder belt and lap
belt. Replace any belt that is cut, frayed, torn, or
damaged in any way. Also, replace the shoulder belt
if the retractor is either damaged or inoperative.
(1) Place seat belt into position.
(2) Lower retractor into position B-pillar.
(3) Install bolt attaching seat belt retractor to
B-pillar. Tighten all seat belt anchor bolts to 39 N´m
(29 ft. lbs.) torque.
(4) Install turning loop onto B-pillar.
(5) Install lower B-pillar trim cover or quarter
trim panel.
(6) Install bolt attaching turning loop to shoulder
belt height adjuster. Tighten all seat belt anchor
bolts to 39 N´m (29 ft. lbs.) torque.
(7) Press cover onto the seat belt turning loop.(8) Install shoulder harness height adjuster knob
by pushing onto the adjuster.
SEAT BELT FIRST ROW
ANCHOR BRACKET - LWB
REMOVAL
(1) Remove lower quarter trim panel.
(2) Remove bolt attaching first row seat belt
anchor bracket to floor.
(3) Remove bracket from vehicle.
INSTALLATION
(1) Position bracket to vehicle.
(2) Install bolt attaching first row seat belt anchor
bracket to floor.
(3) Install lower quarter trim panel.
NOTE: The tightening specification for all seat belt
anchor bolts is 39 N´m (29 ft. lbs.) torque.
SEAT BELT LEFT FIRST ROW
OUTBOARD - SWB THREE
DOOR
REMOVAL
(1) Remove first and second row seats. Refer to
Owner's manual for proper procedures.
(2) Remove shoulder harness height adjuster knob
by pulling it straight away from adjuster.
(3) Slide floor anchor cover from over the anchor
bolt.
(4) Remove floor anchor bolt (Fig. 3).
(5) Remove anchor from floor.
(6) Open clam shell cover from over seat belt turn-
ing loop.
(7) Remove bolt attaching turning loop to shoulder
belt height adjuster.
(8) Remove turning loop from C-pillar.
(9) Remove B-pillar upper trim cover.
(10) Remove C-pillar upper trim cover.
(11) Remove lower quarter trim panel.
(12) Route seat belt webbing and turning loop
through access hole in lower quarter trim panel.
(13) Remove bolt attaching seat belt retractor to
quarter panel.
(14) Lift retractor upward and disengage arrow
head retainer attaching retractor to quarter panel
(Fig. 3).
(15) Remove seat belt from vehicle.
Fig. 2 SEAT BELT - OUTBOARD FRONT
1 - B-PILLAR TRIM LOWER
2 - BELT
3 - B-PILLAR TRIM UPPER
4 - HEIGHT ADJUSTER
5 - KNOB
6 - B-PILLAR TRIM LOWER
7 - FLOOR ANCHOR
8 - FLOOR ANCHOR
9 - 30É OUTBOARD
10 - RETRACTOR
8O - 8 RESTRAINTSRS
SEAT BELT OUTBOARD FRONT (Continued)

INSTALLATION
(1) Install seat belt into position.
(2) Lower retractor into position to quarter panel.
(3) Install bolt attaching seat belt retractor to
quarter panel. Tighten all seat belt anchor bolts to 39
N´m (29 ft. lbs.) torque.
(4) Install lower quarter trim panel.
(5) Install C-pillar upper trim cover.
(6) Route seat belt webbing and turning loop
through access hole in lower quarter trim panel.
(7) Install B-pillar upper trim cover.
(8) Install turning loop onto C-pillar. Tighten all
seat belt anchor bolts to 39 N´m (29 ft. lbs.) torque.
(9) Press clam shell cover over seat belt turning
loop.
(10) Install anchor to floor.
(11) Slide floor anchor cover over the anchor bolt.
(12) Install shoulder harness height adjuster knob
by pushing it onto adjuster.
(13) Install first and second row seats.
SEAT BELT FIRST ROW
OUTBOARD - SWB FOUR
DOOR
REMOVAL
(1) Remove first and second row seats. Refer to
Owner's manual for proper procedures.
(2) Remove shoulder harness height adjuster knob
by pulling it straight away from adjuster.
(3) Slide floor anchor cover from over the anchor
bolt.
(4) Remove floor anchor bolt (Fig. 4).
(5) Remove anchor from floor.
(6) Open clam shell cover from over seat belt turn-
ing loop.
(7) Remove bolt attaching turning loop to shoulder
belt height adjuster (Fig. 4).
(8) Remove turning loop from C-pillar.
(9) Remove lower quarter trim panel.
(10) Route seat belt webbing and turning loop
through access hole in lower quarter trim panel.
(11) Remove bolt attaching seat belt retractor to
quarter panel (Fig. 4).
(12) Lift retractor upward and disengage arrow
head retainer holding retractor to quarter panel.
(13) Remove seat belt from vehicle.
INSTALLATION
(1) Install seat belt into position.
(2) Lower retractor into position to quarter panel.
(3) Install bolt attaching seat belt retractor to
quarter panel. Tighten seat belt anchor bolts to 39
N´m (29 ft. lbs.) torque.
(4) Route seat belt webbing and turning loop
through access hole in lower quarter trim panel.
(5) Install lower quarter trim panel.
(6) Install turning loop in position on C-pillar.
Tighten seat belt anchor bolts to 39 N´m (29 ft. lbs.)
torque.
(7) Install bolt attaching turning loop to shoulder
belt height adjuster. Tighten seat belt anchor bolts to
39 N´m (29 ft. lbs.) torque.
(8) Close clam shell cover over seat belt turning
loop.
(9) Place anchor in position on floor.
(10) Install floor anchor bolt. Tighten seat belt
anchor bolts to 39 N´m (29 ft. lbs.) torque.
(11) Slide floor anchor cover over the anchor bolt.
(12) Install shoulder harness height adjuster knob
by pushing knob on the adjuster.
Fig. 3 Seat Belt Left First Row Outboard ± SWB
Three Door
1 - C-PILLAR TRIM
2 - KNOB
3 - RETRACTOR
4 - LOWER ANCHOR
5 - QUARTER TRIM
RSRESTRAINTS8O-9
SEAT BELT LEFT FIRST ROW OUTBOARD - SWB THREE DOOR (Continued)

SEAT BELT FIRST ROW
OUTBOARD - LWB FOUR DOOR
REMOVAL
(1) Remove first and second row seats. Refer to
Owner's manual for proper procedures.
(2) Remove shoulder harness height adjuster knob
by pulling it straight away from adjuster.
(3) Slide floor anchor cover from over the anchor
bolt.
(4) Remove floor anchor bolt.
(5) Remove anchor from floor.
(6) Open clam shell cover from over seat belt turn-
ing loop.
(7) Remove bolt attaching turning loop to shoulder
belt height adjuster.
(8) Remove turning loop from C-pillar.
(9) Remove lower quarter trim panel.
(10) Route seat belt webbing and turning loop
through access hole in lower quarter trim panel.
(11) Remove bolt attaching seat belt retractor to
quarter panel.(12) Lift retractor upward and disengage arrow
head retainer attaching retractor to quarter panel.
(13) Remove seat belt from vehicle.
INSTALLATION
(1) Position seat belt to vehicle.
(2) Install arrow head retainer to quarter panel
and push downward to seat retainer.
(3) Install bolt attaching seat belt retractor to
quarter panel.
(4) Route seat belt webbing and turning loop
through access hole in lower quarter trim panel.
(5) Install lower quarter trim panel.
(6) Position turning loop to C-pillar.
(7) Install bolt attaching turning loop to shoulder
belt height adjuster.
(8) Close clam shell cover from over seat belt turn-
ing loop.
(9) Position anchor to floor.
(10) Install floor anchor bolt.
(11) Slide floor anchor cover over the anchor bolt.
(12) Install shoulder harness height adjuster knob
by pushing it straight onto adjuster.
(13) Install first and second row seats. Refer to
Owner's manual for proper procedures.
NOTE: The tightening specification for all seat belt
anchor bolts is 39 N´m (29 ft. lbs.) torque.
SEAT BELT SECOND RIGHT
ROW OUTBOARD - LWB
REMOVAL
(1) Remove second row seat from vehicle. Refer to
Owner's Manual for proper procedures.
(2) Slide lower anchor cover from over the anchor
shoulder-nut.
(3) Remove lower anchor shoulder-nut (Fig. 5).
(4) Remove lower anchor from wheelhouse.
(5) Fold upper turning loop extension cover down-
ward to gain access to anchor bolt.
(6) Remove bolt attaching turning loop to exten-
sion bracket above quarter glass (Fig. 5).
(7) Remove turning loop from extension bracket.
(8) Remove D-pillar trim panel.
(9) Remove quarter trim bolster.
(10) Route seat belt webbing and turning loop
through access hole in quarter trim.
(11) Remove bolt attaching retractor to inner quar-
ter panel (Fig. 5).
(12) Remove screw attaching retractor to inner
quarter panel.
(13) Remove second row seat belt retractor from
vehicle.
Fig. 4 SEAT BELT FIRST ROW OUTBOARD - SWB
FOUR DOOR
1 - UPPER C-PILLAR TRIM
2 - KNOB
3 - HEIGHT ADJUSTER
4 - C-PILLAR
5 - RETRACTOR
6 - FLOOR ANCHOR
7 - QUARTER TRIM PANEL
8 - TURNING LOOP
8O - 10 RESTRAINTSRS
SEAT BELT FIRST ROW OUTBOARD - SWB FOUR DOOR (Continued)

INSTALLATION
(1) Position second row seat belt retractor in vehi-
cle.
(2) Install screw attaching retractor to inner quar-
ter panel.
(3) Install bolt attaching retractor to inner quarter
panel. Tightening specifications for all seat belt bolts
is 39 N´m (29 ft. lbs.) torque.
(4) Route seat belt webbing and turning loop
through access hole in quarter trim.
(5) Install quarter trim bolster.
(6) Install D-pillar trim panel.
(7) Position turning loop to extension bracket.
(8) Install bolt attaching turning loop to extension
bracket above quarter glass. Tightening specifications
for all seat belt bolts is 39 N´m (29 ft. lbs.) torque.
(9) Install upper turning loop extension cover.
(10) Position lower anchor to wheelhouse.
(11) Install lower anchor shoulder-nut. Tightening
shoulder nut to 39 N´m (29 ft. lbs.) torque.
(12) Install lower anchor cover over the anchor
shoulder-nut.(13) Install second row seat to vehicle. Refer to
Owner's Manual for proper procedures.
SEAT BELT SECOND RIGHT
ROW OUTBOARD - LBW WITH
REAR HVAC
REMOVAL
(1) Remove second row seat from vehicle. Refer to
Owner's Manual for proper procedures.
(2) Slide lower anchor cover from over the anchor
shoulder-nut.
(3) Remove lower anchor shoulder-nut.
(4) Remove lower anchor from wheelhouse.
(5) Fold upper turning loop extension cover down-
ward to gain access to anchor bolt.
(6) Remove bolt attaching turning loop to exten-
sion bracket above quarter glass.
(7) Remove turning loop from extension bracket.
(8) Remove D-pillar trim panel.
(9) Remove quarter trim bolster.
(10) Remove quarter trim panel as necessary to
gain access to HVAC unit.
(11) Route seat belt webbing and turning loop
through access hole in quarter trim.
(12) Loosen HVAC unit enough to gain access to
seat belt retractor fasteners.
(a) Remove bracket around HVAC unit (Fig. 6).
(b) Remove air duct (Fig. 7).
(c) Remove fasteners attaching HVAC unit to
inner quarter panel (Fig. 8).
(d) Remove screws attaching upper evaporator
housing to lower evaporator housing.
(e) Remove coolant line retaining bracket hold
down bolt.
(13) Remove bolts attaching seat belt guide loop to
inner quarter panel.
(14) Pull outward on HVAC unit and remove bolt
attaching retractor to inner quarter panel.
(15) Remove screw attaching retractor to inner
quarter panel.
(16) Remove second row seat belt retractor from
vehicle.
INSTALLATION
(1) Position second row seat belt retractor to vehi-
cle.
(2) Install screw attaching retractor to inner quar-
ter panel.
(3) Pull outward on HVAC unit and install bolt
attaching retractor to inner quarter panel. Tighten-
ing specifications for all seat belt bolts is 39 N´m (29
ft. lbs.) torque.
Fig. 5 SECOND RIGHT ROW OUTBOARD SEAT
BELT - LWB
1 - TURNING LOOP GUIDE
2 - RETRACTOR 2nd REAR
3 - LOWER QUARTER TRIM
4 - LOWER ANCHOR
5 - RETRACTOR 1st REAR
6 - ANCHOR BRACKET
7 - QUARTER PANEL
8 - C-PILLAR TRIM
9 - HEIGHT ADJUSTER
RSRESTRAINTS8O-11
SEAT BELT SECOND RIGHT ROW OUTBOARD - LWB (Continued)

(4) Install bolts attaching seat belt guide loop to
inner quarter panel.
(5) Install coolant line retaining bracket hold down
bolt.
(6) Install screws attaching upper evaporator
housing to lower evaporator housing.
(7) Install fasteners attaching HVAC unit to inner
quarter panel.
(8) Install air duct.
(9) Install bracket around HVAC unit.
(10) Route seat belt webbing and turning loop
through access hole in quarter trim.
(11) Install quarter trim panel as necessary to gain
access to HVAC unit.
(12) Install quarter trim bolster.
(13) Install D-pillar trim panel.
(14) Position turning loop to extension bracket.(15) Install bolt attaching turning loop to exten-
sion bracket above quarter glass. Tightening seat belt
bolt to 39 N´m (29 ft. lbs.) torque.
(16) Pull upper turning loop extension cover
upward over anchor bolt.
(17) Install lower anchor shoulder-nut. Tightening
seat belt bolt to 39 N´m (29 ft. lbs.) torque.
(18) Slide lower anchor cover over anchor shoul-
der-nut.
(19) Install second row seat from vehicle. Refer to
Owner's Manual for proper procedures.
SEAT BELT SECOND ROW
OUTBOARD - SWB
REMOVAL
(1) Remove second row seat from vehicle. Refer to
Owner's Manual for proper procedures.
(2) Slide lower anchor cover from over the anchor
shoulder-nut.
(3) Remove lower anchor shoulder-nut.
(4) Remove lower anchor from wheelhouse (Fig. 9).
(5) Remove D-pillar trim panel.
(6) Route seat belt webbing and turning loop
through access hole in quarter trim.
(7) Remove bolts attaching seat belt guide loop to
inner quarter panel.
(8) Remove anchor bolt attaching retractor to
inner quarter panel.
(9) Remove second row seat belt retractor from
vehicle (Fig. 9).
Fig. 6 TRIM PANEL MOUNTING BRACKET
1 - TRIM PANEL MOUNTING BRACKET
Fig. 7 LOWER HEATER DUCT
1 - LOWER HEAT DUCT MOUNTING
Fig. 8 REAR HVAC MOUNTING
1 - REAR HVAC MODULE MOUNTING
2 - REAR EVAPORATOR LOWER HOUSING
3 - REAR EVAPORATOR UPPER HOUSING
8O - 12 RESTRAINTSRS
SEAT BELT SECOND RIGHT ROW OUTBOARD - LBW WITH REAR HVAC (Continued)

INSTALLATION
(1) Place second row seat belt retractor into posi-
tion.
(2) Install anchor bolt attaching retractor to inner
quarter panel. Tighten all seat belts to 39 N´m (29 ft.
lbs.) torque.
(3) Install bolts attaching seat belt guide loop to
inner quarter panel.
(4) Route seat belt webbing and turning loop
through access hole in quarter trim.
(5) Install D-pillar trim panel.
(6) Install lower anchor to the wheelhouse.
(7) Install lower anchor shoulder-nut. Tighten all
seat belts to 39 N´m (29 ft. lbs.) torque.
(8) Slide lower anchor cover over the anchor shoul-
der-nut.
(9) Install second row seat into position. Refer to
Owner's Manual for proper procedures.
SEAT BELT BUCKLE - FRONT
INBOARD
REMOVAL
(1) Remove screws attaching front inboard side
cover to seat cushion frame.
(2) Remove side cover from vehicle.
(3) Remove bolt attaching seat belt buckle to front
seat track (Fig. 10).
(4) Remove buckle from vehicle.
INSTALLATION
(1) Place buckle into position.
(2) Install bolt attaching seat belt buckle to front
seat track. Tighten seat belt anchor bolts to 39 N´m
(29 ft. lbs.) torque.
(3) Install side cover into position.
(4) Install screws attaching front inboard side
cover to seat cushion frame.
SEAT BELT BUCKLE FIRST
ROW QUAD BUCKET
REMOVAL
(1) Remove seat from vehicle.
(2) Remove screws attaching inboard side cover to
seat cushion.
(3) Remove side cover from seat.
Fig. 9 SEAT BELT SECOND ROW OUTBOARD -
SWB
1 - QUARTER PANEL
2 - RETRACTOR
3 - QUARTER TRIM PANEL
4 - LOWER ANCHOR
5 - D-PILLAR TRIM
6 - TURNING LOOP
Fig. 10 SEAT BELT BUCKLE - FRONT INBOARD
1 - SEAT CUSHION
2 - SEAT BELT BUCKLE
3 - SEAT TRACK
RSRESTRAINTS8O-13
SEAT BELT SECOND ROW OUTBOARD - SWB (Continued)

(4) Remove bolts attaching recliner bracket to seat
cushion.
(5) Remove recliner bracket from seat.
(6) Remove bolt attaching seat belt buckle to seat
track (Fig. 10).
(7) Remove buckle from vehicle.
INSTALLATION
(1) Place buckle into position.
(2) Install bolt attaching seat belt buckle to seat
track. Tighten all seat belt anchor bolts to 39 N´m
(29 ft. lbs.) torque.
(3) Install recliner bracket onto the seat.
(4) Install bolts attaching recliner bracket to seat
cushion.
(5) Install side cover from seat.
(6) Install screws attaching inboard side cover to
seat cushion.
(7) Install seat into position. Tighten all seat belt
anchor bolts to 39 N´m (29 ft. lbs.) torque.
SEAT BELT BUCKLE FIRST
ROW - TWO PASSENGER
BENCH
REMOVAL
(1) Remove seat from vehicle.
(2) Remove bolt attaching inboard seat belt buckle
to seat frame (Fig. 11).
(3) Remove belt from seat.
INSTALLATION
(1) Place seat belt into position to the seat.
(2) Install bolt attaching inboard seat belt buckle
to seat frame. Tighten all seat belt anchor bolts to 39
N´m (29 ft. lbs.) torque.
(3) Install seat into position.
SEAT BELT BUCKLE SECOND
ROW - THREE PASSENGER
BENCH
REMOVAL
(1) Remove bolt attaching seat belt buckle to seat
rear frame rail (Fig. 12).
(2) Remove seat belt buckle from seat.
INSTALLATION
(1) Place seat belt buckle in position on seat.
(2) Install bolt to attach seat belt buckle to seat
rear frame rail. Tighten all seat belt bolts to 39 N´m
(29 ft. lbs.) torque.
SEAT BELT TENSIONER
DESCRIPTION
The seat belt system incorporates Seat Belt Ten-
sioners. The tensioner is designed to hold the occu-
pant in their respective seat by retracting the seat
belt up to four inches. They are integral to the front
seat belt buckles and cannot be serviced. If found
Fig. 11 SEAT BELT BUCKLE FIRST ROW - TWO
PASSENGER BENCH
1 - ANCHOR BOLT
2 - TWO (2) PASS REAR SEAT BELT BUCKLE
3 - RISER
4 - REAR FRAME
Fig. 12 SEAT BELT BUCKLE SECOND ROW -
THREE PASSENGER BENCH
1 - ANCHOR BOLT
2 - SEAT BELTS
3 - ANCHOR
4 - RISER
8O - 14 RESTRAINTSRS
SEAT BELT BUCKLE FIRST ROW QUAD BUCKET (Continued)