CHRYSLER VOYAGER 2004 Service Manual

A/C COMPRESSOR CLUTCH - LT. GRAY 2 WAY
CAV CIRCUIT FUNCTION
1 C3 20DB/YL (DIESEL) A/C COMPRESSOR CLUTCH RELAY OUTPUT
1 C3 20DB/YL (GAS) A/C CLUTCH RELAY OUTPUT
2 Z153 18BK/GY GROUND
A/C PRESSURE SENSOR - GRAY 4 WAY
CAV CIRCUIT FUNCTION
1 C918 20BK/LB (DIESEL) A/C PRESSURE SENSOR GROUND
1 K900 18DB/DG (GAS) SENSOR GROUND
2 F855 20PK/YL (2.4L) 5 VOLT SUPPLY
2 F855 18PK/YL (3.3L/3.8L) 5 VOLT SUPPLY
2 F851 20LB/PK (DIESEL) SENSOR REFERENCE VOLTAGE B
3 C18 20LB/BR (DIESEL) A/C PRESSURE SENSOR SIGNAL
3 C18 18LB/BR (GAS) A/C PRESSURE SIGNAL
4- -
A/C-HEATER CONTROL C1 (MTC) - BLACK/RED 20 WAY
CAV CIRCUIT FUNCTION
1 Z24 18BK/OR GROUND
2 C121 20DB/DG SENSOR GROUND
3 C22 20LB/WT (3 ZONE) REAR TEMPERATURE FEEDBACK SIGNAL
4- -
5 F850 20LB/PK (3 ZONE) 5 VOLT SUPPLY
6- -
7 C32 22DB/TN RECIRCULATION DOOR DRIVER (A)
8 C54 22LB/YL (3 ZONE) REAR BLEND DOOR DRIVER
9 C34 22DB/LB COMMON DOOR DRIVER (B)
10 D25 20WT/VT PCI BUS
11 - -
12 C121 20DB/DG (3 ZONE) REAR TEMPERATURE RETURN
13 F504 20GY/PK IGNITION SWITCH OUTPUT (RUN)
14 E12 20OR/GY PANEL LAMPS DRIVER
15 C21 22LB EVAPORATOR TEMPERATURE SENSOR SIGNAL
16 C33 22LB/BR PASSENGER BLEND DOOR DRIVER (A)
17 C61 22DB/LG (EXCEPT BASE) DRIVER BLEND DOOR DRIVER (A)
18 C35 22LB/LG MODE DOOR DRIVER (A)
19 C53 22LB (3 ZONE) REAR MODE DOOR DRIVER
20 C154 20LB/OR (3 ZONE) REAR COMMON DOOR DRIVER
8W - 80 - 6 8W-80 CONNECTOR PIN-OUTSRS

A/C-HEATER CONTROL C2 (MTC) - BLACK/BLUE 10 WAY
CAV CIRCUIT FUNCTION
1- -
2 C75 12DB/GY BLOWER MOTOR HIGH DRIVER
3 C73 14DB/VT (EXCEPT EXPORT) BLOWER MOTOR M2 DRIVER
3 C74 12DB/WT (EXPORT) BLOWER MOTOR M3 DRIVER
4 Z134 12BK/LG GROUND
5 C71 16DB/BR (EXPORT) BLOWER MOTOR LOW DRIVER
6- -
7- -
8- -
9 C72 16DB/OR (EXCEPT EXPORT) BLOWER MOTOR M1 DRIVER
9 C73 14DB/VT (EXPORT) BLOWER MOTOR M2 DRIVER
10 C71 16DB/BR (EXCEPT EXPORT) BLOWER MOTOR LOW DRIVER
10 C72 16DB/OR (EXPORT) BLOWER MOTOR M1 DRIVER
ACCELERATOR PEDAL POSITION SENSOR (DIESEL) - 10 WAY
CAV CIRCUIT FUNCTION
A- -
B- -
C- -
D K4 20BK/LB LOW IDLE POSITION SWITCH GROUND
E K151 20WT LOW IDLE POSITION SWITCH SENSE
F- -
G K22 20OR/DB ACCELERATOR PEDAL POSITION SENSOR SIGNAL
H- -
J- -
K F852 20VT/PK ACCELERATOR PEDAL POSITION SENSOR 5 VOLT
SUPPLY
ADJUSTABLE PEDALS MODULE (EXCEPT EXPORT) - 14 WAY
CAV CIRCUIT FUNCTION
1 Q102 18OR/LG ADJUSTABLE PEDALS SWITCH FORWARD
2 Q103 18OR/LB ADJUSTABLE PEDALS SWITCH REARWARD
3 P205 18LG/DB ADJUSTABLE PEDALS MOTOR FORWARD
4 A108 18LG/RD (MEMORY) FUSED B(+)
5-
6 P206 18LG/TN ADJUSTABLE PEDALS MOTOR REARWARD
7 G11 18VT/TN ADJUSTABLE PEDALS SENSOR FEED
8 G12 18VT/BR ADJUSTABLE PEDALS SENSOR SIGNAL
9 G912 18VT/WT ADJUSTABLE PEDALS SENSOR RETURN
10 Z246 18BK/YL (MEMORY) GROUND
11 -
12 -
13 D25 18WT/VT (MEMORY) PCI BUS
14 -
RS8W-80 CONNECTOR PIN-OUTS8W-80-7

ADJUSTABLE PEDALS MOTOR (EXCEPT EXPORT)-2WAY
CAV CIRCUIT FUNCTION
1 P205 18LG/DB ADJUSTABLE PEDALS MOTOR FORWARD
2 P206 18LG/TN ADJUSTABLE PEDALS MOTOR REARWARD
ADJUSTABLE PEDALS RELAY (EXCEPT EXPORT/EXCEPT MEMORY)-9WAY
CAV CIRCUIT FUNCTION
1- -
2- -
3- -
4 A108 18LG/RD FUSED B(+)
5 A128 18RD/OR ADJUSTABLE PEDALS RELAY OUTPUT
6 P201 20LG/DB ADJUSTABLE PEDALS RELAY CONTROL
7- -
8 A108 18LG/RD FUSED B(+)
9- -
ADJUSTABLE PEDALS SENSOR (EXCEPT EXPORT)-3WAY
CAV CIRCUIT FUNCTION
1 G11 18VT/TN ADJUSTABLE PEDALS SENSOR FEED
2 G12 18VT/BR ADJUSTABLE PEDALS SENSOR SIGNAL
3 G912 18VT/WT ADJUSTABLE PEDALS SENSOR RETURN
8W - 80 - 8 8W-80 CONNECTOR PIN-OUTSRS

ADJUSTABLE PEDALS SWITCH (EXCEPT EXPORT)-4WAY
CAV CIRCUIT FUNCTION
1 A128 18RD/OR (EXCEPT MEMORY) ADJUSTABLE PEDALS RELAY OUTPUT
1 A114 18GY/RD (MEMORY) FUSED B(+) (I.O.D.)
2 Z146 18BK/YL GROUND
3 Q102 18OR/LB ADJUSTABLE PEDALS SWITCH REARWARD
4 Q103 18OR/LG ADJUSTABLE PEDALS SWITCH FORWARD
AIRBAG CONTROL MODULE (ORC) (BASE) - YELLOW/RED 23 WAY
CAV CIRCUIT FUNCTION
1 R54 18LB/YL PASSENGER SEAT BELT TENSIONER LINE 2
2 R56 18LB/DG PASSENGER SEAT BELT TENSIONER LINE 1
3 R62 18LB/VT (EXCEPT LHD EXPORT) PASSENGER SQUIB 2 LINE 2
3 R62 18LG/BR (LHD EXPORT) PASSENGER SQUIB 2 LINE 2
4 R64 18LB/WT PASSENGER SQUIB 2 LINE 1
5 R42 18LB/BR PASSENGER SQUIB 1 LINE 2
6 R44 18LB/OR PASSENGER SQUIB 1 LINE 1
7 R53 18LB/YL DRIVER SEAT BELT TENSIONER LINE 2
8 R55 18LG/DG DRIVER SEAT BELT TENSIONER LINE 1
9 R61 18LG/DB DRIVER SQUIB 2 LINE 1
10 R63 18LB/WT DRIVER SQUIB 2 LINE 2
11 R43 18LG/BR DRIVER SQUIB 1 LINE 1
12 R45 18LG/OR DRIVER SQUIB 1 LINE 2
13 - -
14 F201 18PK/OR ORC RUN-START DRIVER
15 F100 18PK/VT ORC RUN ONLY DRIVER
16 Z12 18BK/OR GROUND
17 R59 18LG/TN DRIVER SEAT BELT SWITCH LINE 1
18 R57 18LG/GY DRIVER SEAT BELT SWITCH LINE 2
19 - -
20 - -
21 D25 20WT/VT PCI BUS
22 - -
23 - -
RS8W-80 CONNECTOR PIN-OUTS8W-80-9

AIRBAG CONTROL MODULE C1 (ORC) (PREMIUM) - YELLOW 32 WAY
CAV CIRCUIT FUNCTION
1- -
2- -
3- -
4- -
5 R31 20LG/OR LEFT SEAT SQUIB LINE 2
6 R33 20LG/WT LEFT SEAT SQUIB LINE 1
7 R34 20LB/WT RIGHT SEAT SQUIB LINE 2
8 R32 20LB/OR RIGHT SEAT SQUIB LINE 1
9 R57 20LG/GY DRIVER SEAT BELT SWITCH LINE 2
10 - -
11 R59 20LG/TN DRIVER SEAT BELT SWITCH LINE 1
12 - -
13 - -
14 - -
15 R13 20LB LEFT SIDE IMPACT SENSOR 1 SIGNAL
16 R16 20BR/LG RIGHT SIDE IMPACT SENSOR 1 GROUND
17 - -
18 - -
19 R15 20DB LEFT SIDE IMPACT SENSOR 1 GROUND
20 - -
21 - -
22 - -
23 - -
24 R14 20TN/LG RIGHT SIDE IMPACT SENSOR 1 SIGNAL
25 - -
26 - -
27 - -
28 - -
29 R53 20LG/YL DRIVER SEAT BELT TENSIONER LINE 2
30 R55 20LG/DG DRIVER SEAT BELT TENSIONER LINE 1
31 R56 20LB/DG PASSENGER SEAT BELT TENSIONER LINE 1
32 R54 20LB/YL PASSENGER SEAT BELT TENSIONER LINE 2
8W - 80 - 10 8W-80 CONNECTOR PIN-OUTSRS

AIRBAG CONTROL MODULE C2 (ORC) (PREMIUM) - YELLOW 32 WAY
CAV CIRCUIT FUNCTION
1 R43 20LB/BR DRIVER SQUIB 1 LINE 1
2 R45 20LG/OR DRIVER SQUIB 1 LINE 2
3 R63 20LG/WT DRIVER SQUIB 2 LINE 2
4 R61 20LG/VT DRIVER SQUIB 2 LINE 1
5- -
6- -
7 R53 18LG/YL DRIVER SEAT BELT TENSIONER LINE 2
8 R55 18LG/DG DRIVER SEAT BELT TENSIONER LINE 1
9- -
10 - -
11 - -
12 R82 20WT/LB (EXCEPT EXPORT) RIGHT FRONT IMPACT SENSOR GROUND
13 - -
14 - -
15 D25 20WT/VT PCI BUS
16 F201 20PK/OR ORC RUN-START DRIVER
17 - -
18 - -
19 - -
20 R81 20LB/WT LEFT FRONT IMPACT SENSOR GROUND
21 - -
22 Z12 18BK/OR GROUND
23 - -
24 F100 20PK/VT ORC RUN ONLY DRIVER
25 R79 20LB/VT (EXCEPT EXPORT) LEFT FRONT IMPACT SENSOR SIGNAL
26 R80 20VT/LB (EXCEPT EXPORT) RIGHT FRONT IMPACT SENSOR SIGNAL
27 - -
28 - -
29 R42 20LB/BR PASSENGER SQUIB 1 LINE 2
30 R44 20LB/OR PASSENGER SQUIB 1 LINE 1
31 R64 20LB/WT PASSENGER SQUIB 2 LINE 1
32 R62 20LB/VT PASSENGER SQUIB 2 LINE 2
AMBIENT TEMPERATURE SENSOR - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 G31 18VT/LG (DIESEL) AMBIENT TEMPERATURE SENSOR SIGNAL
1 G31 18VT/LG (GAS) AAT SIGNAL
2 G931 18VT/BR (DIESEL) AMBIENT TEMPERATURE SENSOR RETURN
2 K900 18DB/DG (GAS) SENSOR GROUND
RS8W-80 CONNECTOR PIN-OUTS8W-80-11

ATC REMOTE SENSOR (ATC)-4WAY
CAV CIRCUIT FUNCTION
1 F600 20LB/PK PROTECTED IGNITION
2 D40 20WT/LB KDB NO. 2 CLOCK
3 C905 20BR/LB SENSOR RETURN
4 D18 20WT/YL KDB NO. 2 DATA
AUTO TEMP CONTROL C1 - NATURAL 13 WAY
CAV CIRCUIT FUNCTION
1 C161 22LB/WT DRIVER BLEND DOOR DRIVER (B)
2 C61 22DB/LG DRIVER BLEND DOOR DRIVER (A)
3 C133 22DB/WT PASSENGER BLEND DOOR DRIVER (B)
4 C33 22LB/BR PASSENGER BLEND DOOR DRIVER (A)
5 C132 22DB/YL RECIRCULATION DOOR DRIVER (B)
6 C32 22DB/TN RECIRCULATION DOOR DRIVER (A)
7 C135 22DB/GY MODE DOOR DRIVER (B)
8 C35 22LB/LG MODE DOOR DRIVER (A)
9 C53 20LB REAR MODE DOOR DRIVER (A)
10 C154 20LB/OR REAR MODE DOOR DRIVER (B)
11 C54 20LB/YL REAR BLEND DOOR DRIVER (A)
12 C169 22DB/OR REAR BLEND DOOR DRIVER (B)
13 - -
AUTO TEMP CONTROL C2 - BLACK 13 WAY
CAV CIRCUIT FUNCTION
1 C21 22LB EVAPORATOR TEMPERATURE SENSOR SIGNAL
2 C121 20DB/DG (LHD) SENSOR GROUND
2 C121 22DB/DG (RHD) SENSOR GROUND
3 E12 20OR/GY PANEL LAMPS DRIVER
4 A114 18GY/RD FUSED B(+) (I.O.D.)
5 F504 20GY/PK FUSED IGNITION SWITCH OUTPUT (RUN)
6 D25 20WT/VT PCI BUS
7 C56 22DB/VT (LHD) BLOWER MOTOR CONTROL
7 C56 22DB/LB (RHD) BLOWER MOTOR CONTROL
8 C59 22DB/LB REAR BLOWER MOTOR CONTROL
9 D22 20WT/TN (3 ZONE) KDB CLOCK
10 D17 22WT/DG KDB DATA
11 Z24 18BK/OR GROUND
12 - -
13 - -
8W - 80 - 12 8W-80 CONNECTOR PIN-OUTSRS

AUTO TEMP CONTROL C3-4WAY
CAV CIRCUIT FUNCTION
1 F600 20LB/PK PROTECTED IGNITION
2 D40 20WT/LB KDB NO. 2 CLOCK
3 C905 20BR/LB SENSOR RETURN
4 D18 20WT/YL KDB NO. 2 DATA
AUTOMATIC DAY/NIGHT MIRROR (LUXURY) - BLACK 7 WAY
CAV CIRCUIT FUNCTION
1 F503 20BK/PK FUSED IGNITION SWITCH OUTPUT (RUN)
2 Z113 20BK GROUND
3 L1 20BK/WT BACK-UP LAMP FEED
4 P112 20BK/OR (EXCEPT EXPORT) MIRROR B(+)
5 P114 20BK/LB (EXCEPT EXPORT) MIRROR B(-)
6- -
7 L24 20BK/GY (EXCEPT EXPORT) AUTOMATIC HEADLAMP SWITCH SENSOR
BACK-UP LAMP SWITCH (MTX) - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 T2 18DG/WT TRS REVERSE SENSE
2 Z252 18BK/WT GROUND
BATTERY TEMPERATURE SENSOR - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 K25 20BR/TN (DIESEL) BATTERY TEMPERATURE SENSOR SIGNAL
1 K91 18DB/YL (GAS) BATTERY TEMP SIGNAL
2 K900 20DB/DG (DIESEL) SENSOR GROUND
2 K900 18DB/DG (GAS) SENSOR GROUND
RS8W-80 CONNECTOR PIN-OUTS8W-80-13

BLOWER MOTOR RESISTOR C1 (MTC) - BLACK 6 WAY
CAV CIRCUIT FUNCTION
1 C75 12DB/GY (EXPORT) BLOWER MOTOR HIGH DRIVER
2 C75 12DB/GY (EXCEPT EXPORT) BLOWER MOTOR HIGH DRIVER
2 C74 12DB/WT (EXPORT) BLOWER MOTOR M3 DRIVER
3 C73 14DB/VT BLOWER MOTOR M2 DRIVER
4 C7 12DB FUSED FRONT BLOWER MOTOR RELAY OUTPUT
5 C72 16DB/OR BLOWER MOTOR M1 DRIVER
6 C71 16DB/BR BLOWER MOTOR LOW DRIVER
BLOWER MOTOR RESISTOR C2 (MTC) - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 C70 12DG REAR BLOWER HIGH SPEED
2 C7 12BK HIGH SPEED BLOWER MOTOR
BODY CONTROL MODULE C1 - BLACK/BLACK 6 WAY
CAV CIRCUIT FUNCTION
1 A102 12WT/RD FUSED B(+)
2 A701 16BR/RD FUSED B(+) (HAZARD)
3 Z100 12BK/TN GROUND
4- -
5 A101 12VT/RD FUSED B(+)
6- -
8W - 80 - 14 8W-80 CONNECTOR PIN-OUTSRS

BODY CONTROL MODULE C2 - BLACK/GREEN 34 WAY
CAV CIRCUIT FUNCTION
1 L61 20WT/LB LEFT FRONT TURN SIGNAL DRIVER
2 L63 18WT/DG LEFT REAR TURN SIGNAL DRIVER
3 L60 18WT/TN RIGHT FRONT TURN SIGNAL DRIVER
4 L62 18WT/BR RIGHT REAR TURN SIGNAL DRIVER
5 F20 20PK/WT FUSED IGNITION SWITCH OUTPUT (RUN-START)
6 G25 22VT/TN (HIGHLINE) LIFTGATE SWITCH MUX
7 A114 18GY/RD FUSED B(+) (I.O.D.)
8- -
9 L1 18WT/LG BACK-UP LAMP FEED
10 P3 20TN/WT LEFT FRONT DOOR LOCK DRIVER
11 P2 20TN/GY RIGHT FRONT DOOR LOCK DRIVER
12 P38 20TN/DB RIGHT SLIDING DOOR LOCK DRIVER
13 - -
14 - -
15 Z15 18BK/TN GROUND
16 G920 20VT/YL (MEMORY) MEMORY SELECT SWITCH RETURN
17 G153 20VT/DG (POWER LIFTGATE) LIFTGATE MODULE WAKE UP SIGNAL
18 P32 20TN/VT LEFT SLIDING DOOR LOCK DRIVER
19 Z10 18BK/TN GROUND
20 P5 20TN/OR LEFT SLIDING DOOR UNLOCK DRIVER
21 P164 18LG/DB (EXPORT) PASSENGER FOLDING MIRROR RELAY INPUT
22 P30 20TN/DG LIFTGATE HANDLE SWITCH SENSE
23 - -
24 G200 20VT/BR (MEMORY) MEMORY SELECT SWITCH MUX
25 M22 20YL/OR COURTESY LAMPS DRIVER
26 P4 20TN/BR RIGHT FRONT DOOR UNLOCK DRIVER
27 P34 20TN/LB RIGHT SLIDING DOOR UNLOCK DRIVER
28 P1 20TN/LG LEFT FRONT DOOR UNLOCK DRIVER
29 P159 20TN/DG (EXPORT) DRIVER FOLDING MIRROR FOLD DRIVER
30 P174 20TN/LB (EXPORT) RIGHT FOLDING MIRROR UNFOLD DRIVER
31 P171 20TN/YL (EXPORT) LEFT FOLDING MIRROR UNFOLD DRIVER
32 W13 18BR/LG REAR WIPER MOTOR CONTROL
33 - -
34 L38 20WT/YL (EXPORT) REAR FOG LAMP SWITCH OUTPUT
RS8W-80 CONNECTOR PIN-OUTS8W-80-15