gearbox CITROEN BERLINGO FIRST 2011 Handbook (in English)

PRACTICAL INFORMATION
76 -
CHECKS
Oil filter

Change the fi lter regularly, in accord-
ance with the servicing schedule.
Only use products recom-
mended by CITROËN or
products of equivalent quality
and specifi cations.
To ensure best performance from
components as important as the
power steering and the braking sys-
tem, CITROËN selects and offers
quite specifi c products.
To prevent damage to the electrical
units, avoid washing the engine.
RUNNING OUT OF FUEL (DIESEL)

If you should run out of fuel, it is nec-
essary to re-prime the circuit:


- fi ll the fuel tank with at least fi ve litres
of diesel,

- squeeze and release the manual
re-priming pump, under the bonnet
under the protective cover, until fuel
appears in the transparent pipe,

- operate the starter until the engine
starts.
FUEL SUPPLY CUT-OFF(PETROL)

In a serious collision, a mechanism prevents
fuel from reaching the engine.
To re-establish the fuel supply, press
the switch on the corner of the front
right-hand suspension assembly, under
the bonnet.


Air filter and passenger
compartment filter
Have the fi lter elements replaced regu-
larly. If you drive in dusty conditions,
change them twice as often.



Brake pads

Brake pad wear depends on the style
of driving, in particular for vehicles
which are used in town, over short
distances.
It may be necessary to check the
thickness of the pads, even between
services.


Disc and drum wear status

For any information relating to check-
ing the disc and drum wear status,
contact a CITROËN dealer.


Manual gearbox

This does not require an oil change.
Check the level in accordance with the
manufacturer's servicing schedule.

To check the main levels and cer-
tain components, in accordance
with the manufacturer's servicing
schedule, refer to the pages of
the servicing booklet which corre-
spond to your vehicle's engine.



Handbrake

Where the handbrake travel is too
great or there is a reduction in the
performance of the system, the
handbrake should be adjusted, even
between services.
Have the system checked by a
CITROËN dealer.


Battery

At the start of winter, have your battery
checked by a CITROËN dealer.

93 PRACTICAL INFORMATION
-

Without lifting
(four wheels on the ground)
You must always use a towbar.

By lifting
(two wheels only on the ground)
It is preferable to lift the vehicle by
the wheels.

TOWING YOUR VEHICLE


From the front or the rear
Attach the towbar to the towing eye.
Never use the radiator cross-
member.
When towing another vehi-
cle, it must freewheel.
Place the gearbox in "neutral".
Failure to observe this instruction
may result in damage to certain brak-
ing components and the absence of
braking assistance when the engine
is started again.

TECHNICAL DATA
100 -

PETROL ENGINES AND GEARBOXES


Model codes


GA/GB/GC/GD/GF/GG/GJ...


...KFWC



GA/GJ/GK/GN...


...NFUC



ENGINES


1.4 litre



1.6 litre


Cubic capacity (cc)
1 360
1 587
Bore x stroke (mm)
75 x 77
78.5 x 82
EU standard maximum power (kW)
55
80
Maximum power at engine speed (rpm)
5 500
5 800
EU standard maximum torque (Nm)
120
147
Maximum torque at engine speed (rpm)
3 400
4 000
Fuel
Ron 95 - Ron 98
Ron 95 - Ron 98
Catalytic converter
Yes
Yes

Gearbox

Manual (5 speed)
Manual (5 speed)

Oil capacity (in litres)


Engine (with cartridge replacement)
3 (1) - 3.25 (2)
3.2 (1) - 3.4 (2)
(1) Draining by gravity - (2) Draining by suction

101 TECHNICAL DATA
-

Model codes


GA/GB/GC/GD/GF/GG/
GJ/GK/GN...


...9HWC



GA/GB/GC/GD/GF/GG/
GJ/GK/GN
...
... 9HXC



GA/GB/GC/GD/GF/GG/
GJ/GK/GN...


... WJYB



ENGINES


1.6 litre Turbo HDI 75



1.6 litre Turbo HDI 92



1.9 litre


Cubic capacity (cc)
1 560
1 560
1 867
Bore x stroke (mm)
75 x 88.3
75 x 88.3
82.2 x 88
EU standard maximum power (kW)
55
66
51
Maximum power at engine speed (rpm)
4 000
4 000
4 600
EU standard maximum torque (Nm)
175
215
125
Maximum torque at engine speed (rpm)
1 750
1 750
2 500
Fuel
Diesel
Diesel
Diesel
Catalytic converter
Yes
Ye s
Yes

Gearbox

Manual (5 speed)
Manual (5 speed)
Manual (5 speed)

Oil capacity (in litres)


Engine (with cartridge replacement)
3.75
3.8
4.8


DIESEL ENGINES AND GEARBOXES

TECHNICAL DATA
104 -

Engine


1.4 litre



Gearbox


Manual



Model codes


GB KFWC



GC KFWC



GD KFWC



GA KFWC



Length


L1



L2



Version (kg)


600



800



750



1 000




●
Kerb weight
1 055
1 080
1 116


●
Gross vehicle weight (GVW)
1 655
1 855
1 830
2 145


●
Gross train weight
2 555
2 755
2 740
2 880


●
Unbraked trailer
500
575
575


●
Braked trailer (within GTW)
900
910
735


●
Recommended nose weight
70
75

75


●
Recommended weight on roof rack
100
100
100
The GTW and towing load values indicated are valid up to a maximum altitude of 1 000 metres; the towing load mentioned
must be reduced by 10 % for each additional 1 000 metres.
The speed of a towing vehicle must not exceed 60 mph (100 km/h) (comply with the legislation in force in your country).
High exterior temperatures may result in a reduction in the performance of the vehicle in order to protect the engine; when
the exterior temperature is above 37 °C, limit the towed load.
PETROL WEIGHTS AND TOWING LOADS (IN KG) FORLIGHT VAN

105 TECHNICAL DATA
-
DIESEL WEIGHTS AND TOWING LOADS (IN KG) FOR LIGHT VAN


Engine


1.6 litre Turbo HDI 75



1.6 litre Turbo 92



1.9 litre



Gearbox


Manual



Manual



Manual



Model codes


GB
9HWC



GC
9HWC



GD
9HWC



GA
9HWC



GB
9HXC



GC
9HXC



GD
9HXC



GA
9HXC



GB
WJYB



GC
WJYB



GD
WJYB



GA
WJYB



Length


L1



L2



L1



L2



L1



L2



Version (kg)


600



800



750



1 000



600



800



750



1 000



600



800



750



1 000




●
Kerb weight
1 130
1 144
1 140
1 130
1 140
1 144
1 206
1 142
1 146


●
Gross vehicle weight
1 730
1 930
1 895
2 180
1 730
1 930
1 900
2 140
1 805
1 955
1 895
2 180


●
Gross train weight
2 830
3 030
3 005
3 005
2 830
3 030
3 005
3 005
2 855
3 055
3 005
3 005


●
Unbraked trailer
500
585
585
500
585
585
500
585
585


●
Braked trailer
(within GTW)
1 100
1 110
850
1 100
1 110
865
1 050
1 100
1 110
825


●
Recommended nose
weight
70
75
75
70
75
75
70
75
75


●
Recommended
weight on roof rack
100
100
100
100
-
The GTW and towing load values indicated are valid up to a maximum altitude of 1 000 metres; the towing load mentioned
must be reduced by 10 % for each additional 1 000 metres.
The speed of a towing vehicle must not exceed 60 mph (100 km/h) (comply with the legislation in force in your country).
High exterior temperatures may result in a reduction in the performance of the vehicle in order to protect the engine; when
the exterior temperature is above 37 °C, limit the towed load.

TECHNICAL DATA
106 -

PETROL WEIGHTS AND TOWING LOADS (IN KG) FOR LUDOSPACE
5 SEAT VERSION

Engine


1.4 litre



1.6 litre



Gearbox


Manual



Manual



Model codes


GJ KFWC



GF KFWC



GN NFUC



Length


L1



L2



L2



Version (kg)


-



750



1 000




●
Kerb weight
1 197
1 190
1 207


●
Gross vehicle weight (GVW)
1 780
1 680
2 170


●
Gross train weight (GTW)
2 680
2 580
2 880


●
Unbraked trailer
540
585
585


●
Braked trailer (within GTW)
900
900
710


●
Recommended nose weight
70
75
75



●
Recommended weight on roof rack
100
100
The GTW and towing load values indicated are valid up to a maximum altitude of 1 000 metres; the towing load mentioned
must be reduced by 10 % for each additional 1 000 metres.
The speed of a towing vehicle must not exceed 60 mph (100 km/h) (comply with the legislation in force in your country).
High ambient temperatures may result in a reduction in the performance of the vehicle in order to protect the engine; when
the exterior temperature is above 37 °C, limit the towed load.

107 TECHNICAL DATA
-

DIESEL WEIGHTS AND TOWING LOADS (IN KG) FOR LUDOSPACE
5 SEAT VERSION

Engine


1.6 litre Turbo HDI 75



1.6 litre Turbo HDI 92


1.9 litre



Gearbox


Manual



Manual



Manual



Model codes:


GJ
9HWC



GF
9HWC



GN
9HWC



GJ
9HXC



GF
9HXC



GN
9HXC



GJ
WJYB



GF
WJYB



GN
WJYB



Length


L1



L2



L1



L2



L1



L2



Version (kg)


-



750



1 000



-



750



1 000



-



750



1 000




●
Kerb weight

1 240

1 254
1 213
1 240
1 255
1 218
1 240
1 252
1 244


●
Gross vehicle weight
(GVW)

1 880
1 740
2 150
1 880
1 740
2 165
1 840
1 740
2 210


●
Gross train weight
(GTW)
2 980
2 840
3 005
2 980
2 840
3 010
2 940
2 840
3 005


●
Unbraked trailer

540
585
585
540
585
585
500
585
585


●
Braked trailer (within
GTW)
1 100
845
1 100
855

1 100
795


●
Recommended nose
weight
70
75
75
70
75
75
70
75
75


●
Recommended
weight on roof rack
100
100
100
The GTW and towing load values indicated are valid up to a maximum altitude of 1 000 metres; the towing load mentioned
must be reduced by 10 % for each additional 1 000 metres.
The speed of a towing vehicle must not exceed 60 mph (100 km/h) (comply with the legislation in force in your country).
High ambient temperatures may result in a reduction in the performance of the vehicle in order to protect the engine; when
the exterior temperature is above 37 °C, limit the towed load.