torque DATSUN B110 1973 Service User Guide

CHASSIS

rang
e

eutral

In
N

range
all

the
clutches
and

band
are

not

applied
therefore
no

power
is
triJllsmilted

10
the

output

shaft

The

pressure
of
oil

discharged
from

the
oil

pump
is

regulated

by
the

pressure
regulator
valve

D
to
maintain

the
line

pressure
7
and
the
oil

is
led

to
the

manual
valve

r
2
vacuum
throt

tle
valve

@
and
solenoid
downshift

valve

@
The
oil
is

further
introduced

into
the

torque
converter
at
its

operat

ing
pressure
14
and

a

portion
of
this

oil

is
distributed

to
each

part
as
the

front
lubricant
The
oil

which
has
been

discharged
from
the

torque
converter

is
also

distributed
to
each

part
as
the

rear
lubricant

As
the

oil

pump
rotates
at
the

same

speed
as
thal
of
the

engine
the

dis

charge
of
oil

pump
increases
with
the

engine
speed
But

the

surplus
oil

is

returned
to
the

oil

pan
by
the

pressure

regulator
valve

D

I

l
nUI

h
lo
BJnd
oefVQ
On

Parkin
Gt
ar

Rang
e
rl
tro
e
lA

a

pawl
ratio

Front
RUT
brake
Operation
Rdu
e

clutch

Park
on
on

Revtr
21Rl
on
on
on

Neutral

01
Low
2
458
on
on

Orive
02
Second
1
458
on
on

OJ

Top
1000
on
on

ton
on

2
cond
1
58
on
on

12
Second
1
458
on
on

I

II
low
2
458
on
on

AT
iS

AUTOMATIC
TRANSMISSION

UN

range
Neutral

Low

R

Brek

B
eke

B

x

12

VK

Th
o
I

V
lv
7

G
0

j

Lve

Fro

Lub
lc
l

Otifite

Check

Valve
D

alnValve
j

11

I
3

ThrOUle

OrOlln

Vah
f
11

J

l

8
5018

Back
up
g

Dow
ill
V
lv

V
v

P
Modif

V
lve

15

13

8Jlux

3

j
p
ssu

A
euleto
Velye
6

lL

2
Menuel

V
lv

iiJIN
NOI
M
ked
O
in

Lin
pre
lGovernor
teed

pr
e

Gove
no

pr
s

Torquecon
e

p
e5SU

ThroW

p
S
Ond

y

G
o
V

8
Primary

Goy
no
V
l

Fig
A
T
29
Oil

pressure
circuit

diagram
N

range
Neutral

AT
19

CHASSIS

D

range
2nd

gl
ar

In
this
case
the
rear
dutch
is

applied
and
the
band
brake
holds
the

front
dUh
h
drum

i
onnel
ting
shell

and
sun

gear
from

rotating

The

power
now
takes

place
through

the

input
shaft
into
the
rear

dutch
and

the
front
internal

gear
WHh
the
sun

gear
held

stationary
the

fronr

plane

lacy
gears
rotate
around
the
sun

gear

carrying
the
front

planet
carrier
with

them
The

front

planet
carrier

being

splined
to

the

output
shaft
causes

clockwise
rotation

of
the

output
shafr

at
a
reduced

speed
compared
with
the

speed
of
the

input
shaft
with
an

increase
in

torque
As
the
low
and

reverse
brake
is
not

applied
the
clock

wise
rotation
of
the

output
shaft

causes
clockwise
rotation
of
rear
inter

nal

gear
and
the
rear

planet
carrier
also

rotates
around
the

sun

gear
in
a

clockwise

direction
The
one

way

clutch
will

act
to
allow
the
clockwise

rotation

of

connecting
drum

When
the
car

speed
increases
while

running
at
D

range
1st

gear
the

st

2nd
shift
valve

4
moves
al

lowing
the

line

pressure
I

to
be

introduced
into
the

line

pressure
8

through
itself
The
line

pressure
8
is

further
led

to
the
line

pressure
9

through
the
second
lock

vaIve@
and

by
locking
the
band

servo
obtains
the

2nd

gear
condition
Fig
A
T

33
Power

transmission

during
D2

range

I

r

J

ITMi

A

T079

Fig
A
T

34
Operation
of
each
mechanism

during
D2

range

C
w
Clutch
low

Band
selva
On

Parking

Range

ratio
reverse
w

y

pawl

Front
Rear

brake
Operation
Rdea5e

clutch

Park
on
on

Reverse
2
182
on
on
on

Ne
ulral

01
low
2
458
on
on

Drive
01

Second
1
458
on
on

OJ

Top
000
on
on
on
on

1
Se
cond
458
on
on

11
Second
1
458
on
on

low
1
458
on
on

AT
22

AUTOMATIC
TRANSMISSION

D

range
2nd

gear

Q
FrO
ll

Cluteh
Low

to
R

B
e

8
eke

Torque

Con
ert

14

Throttle

Beck

up

V
l

iftV
I
a
Q

T
COU

P

R
V

A
Lubfkatlon

11

Drain

14

V
I

l
CID
V

Thro

Valli
7

If
SOle

Wo

Front

Lubrlc
at

n
Orific

Check

V

I
OralnValw

Tt
oW

Q
aln

V

l
S
P

Modit
V

2

S

13

j
P

RIGulato
Vel
@2nd
3
dShIH

V

I

13

c

33J

2nd

ShlftV
I
e

s

Manual

V

I

n

NOla
M
ked
X
r
Drein
r
D

I
U

jeeo
v
Primarv

Gov
no
Valva
Goyarno

Val
Li
p
su

aIGo
no
IMod

pr
surel

Gov
nO

pr
sur

TO

Qu
con

pr

Th
on

p

Fig
A
T
35
Oil

pressure
circuit

diagram
D2

range
2nd

gear

AT
23

AUTOMATIC
TRANSMISSION

I
ran
e

kick
down
shift
valves
in
2nd

gear
position

iQ
Front

ClutCh
L
llIR

B
ilk

8

e

Downshift

Solenoid
Torqu
Con
t

Q

I

Throttle

Back

up

V
lv
II

iftY

h
TIC
0

A

lV

A
Lubl
tion
e

S
lO

lID
VK

Th
o
I

V
v
8
Sol

Dow

Dr

I

V
I

F
lt

Lubrice

D

Yo

t
Otific

Check

0

Throttle

Dr
n

V

mm

OJ

12

Q
ht
2rod
hif
v

S

C
Ptenu

R
ul

to
Vel

8

Menu

0

PRND2

I
L
J

Jl

No
Me
klld
er
D
in

SKond
Prim

GO
no
0

1
Go
no

V
LIne

pr
s

100
0
l
d
p
1

Goy
rno

p
eslU

s
Torque
con
er
r

pr

Th
oUl

prnsu

Fig
A
T
39
Oil

pressure
circuit
diagram
D

range
kick

down

shift
valves
in
2nd

gear
position

AT
27

CHASSIS

2

range
2nd

gear

In
2

range
the

gear
ratio
is
locked

to
the
2nd

forward

speed
In
this
case

the
rear

clutch
is

applied
and
the
band

brake
holds
the

front
clutch
drum

connecting
shell

and
sun

gear
from

rotating

The

power
flow

takes

place
through

the

input
shaft
into
the

rear
clutch
and

the

front
internal

gear
With
the

sun

gear
held

stationary
the
front

plane

lacy
gears
rotate
around
the

sun

gear

carrying
the

front

planet
carrier
with

them
The
front

planet
carrier

being

splined
to
the

output
shaft

causes

clockwise

rotation
of
the

output
shaft

at
a
reduced

speed
compared
with
the

speed
of
the

input
shaft
with

an

increase
in

torque
As
the
low
and

reverse
brake
is
not

applied
the
clock

wise
mlation
of
the

output
shaft

causes
clockwise
rotation
of
rear
inter

nal

gear
and
the
rear

planet
carrier

also

rotates
around
the

sun

gear
in
a

clockwise
direction
The
one

way

c1urch
will
act
to

allow
the
clockwise

rotation
of

connecting
drum

When
the

manual
valve

CV
is

posi

tioned
at
2
the
line

pressure
7
is

introduced
into
the
line

pressure
cir

cuits
I
2
and
4
The
line

pressure

I
is
led
to
the

governur
rear
dutch

and
Ist
2nd

shift
valve

ID
as
in
the

case
of
D

range
The
line

pressure

2
locks
the
second
lock
valve

@
and

is
led
to
the

tightening
side

of
the

band
servo

The
2nd

gear
is

therefore
fixed

regardless
of
the
car

speed
When

DJ
range
3rd

gear
is
shifted
to

2

range
the
line

pressure
4
enters
the

throttle
back

up
valve
IJ
and

produces

a

high
pressure
in

the
circuit
17

increasing
the
throttle

pressure
16

The

line

pressure
7
is

therefore

increases
and

quickly
tightens
the

band

Note

DJ
range
3rd

gear
to
2

range

If

DJ
range
3rd

gear
is

shifted
to
2

range
during

operation
the
manual

valve

CV

is
also
shifted
to
2

position
Fig
A

T
40
Powu
transmission

during
2
range

f
IY

9
3

AT079

Fig
A
T
41

Operation
of
each
mechanism

during
2

range

Gear
Clutch
low
Band
servo
On

Parking

Range

ratio
w

pawl

Front
Rear

brake
Operation
Relea
se

clutch

Park
on
on

Reverse
2
182
on
on
on

Neutral

I
t
Low
2
4S8
on
on

Drive
1
2
Second
1
458
on
on

1

Top
t
OOO
on
on
on
on

2
Second
1
458
on
on

12
Second
1
458
on
on

t

tt
Low
2
458
on
on

causing
the
line

pressure
circuit

3
to
be

drained
Therefore

the
line

pressure
circuit
10

which
is

situated
at
the

release

side

of
the
front

clutch
and

senro

is
also
drained

through

the
2nd
3rd
shift

valve

@

forcing
the

speed
to
decrease
from
3rd

gear
to
2nd

gear

In
this
case

the

speed

change

quickly
takes

place
because
the

line

pressure
7
and
other

pres

sure
are

heightened
by
the

action
of
the
line

pressure
4

in
the
same
manner
as
de

scribed
under
2

range

AT
28

AUTOMATIC
TRANSMISSION

REMOVAL
AND
INSTAllATION

TRANSMISSION
ASSEMBLY

Removal

Installation

TRANSMISSION

ASSEMBLY

When

dismounting
the
automatic

transmission
from
a

vehicle

pay
at

tention
to
the

following

points

1

Before

dismounting
the

trans

mission

rigidly

inspect
it

by
aid

of
the

Troubleshooting
Chart
and
dis

mount
it

only
when

considered
to
be

necessary

2
Dismount

the
transmission

with

utmost
care
and

when

mounting

observe

the

tightening

torque
indi

cated
on
another
table
not

to
exert

excessive
force

Removal

In

dismounting
automatic
transmis

sion
from

vehicle

proceed
as
follows

i

Disconnect

battery
ground
cable

from
terminal

2
Jack

up
car
and

support
its

weight
on

safety
stands

Recommend
a

hydraulic
hoist
or

open
pit
be

utilized

if
available

Make

sure
that

safety
is
insured

3
Remove

propeller
shaft

Note

Plug
up
the

opening
in
the
rear

extension
to

prevent
oil

from

flowing
out

4

Disconnect
front

exhaust
tube

5

Disconnect

selector

range
lever

from
manual
shaft

6

Disconnect
wire
connections

at

inhibitor
switch
CONTENTS

AT

33

AT

33

AT

33
TRANSMISSION

CONTROL
LINKAGE

Removal
and
installation

Adjustment
AT

35

AT

36

AT

36

7

Disconnect
vacuum
tube
from

vacuum

diaphragm
and

wire
connec

tions
at

downshift
solenoid

8

Disconnect

speedometer
cable

from
rear

extension

9
Disconnect
oil

charging

pipe

10

Support
engine
by
locating
a

jack
under

oil

pan
with
a
wooden

block
used

between
oil

pan
and

jack

Support
transmission

by
means
of
3

transmission

jack

11
Detach

converter

housing
dust

cover
Remove

bolts

securing
torque

converter
to

drive

plate
See

Figure

AT
47

AT265

Fig
AT
47
Removing
torque
converter

attaching
bolt

Note
Before

removing
torque
con

verter
scribe
match
marks
on

two

parts
so
that

they
may
be

replaced
in
their

original
posi

tions
at
assembly

12
Disconnect

engine
moun
t

and

hand
lever
bracket

by

removing
two
2

rear

engine
mount

securing
bolts
and

two

2
crossmember

mounting
bolts

13
Remove

starter
motor

14
Remove
bolts

securing
transmis

sion
to

engine
After

removing
these

AT
33
bolts

support
engine
and
transmission

with

jack
and
lower
the

jack
gradually

until

transmission
can

be
removed
and

take

out
transmission

under
the

car

Note

Plug

up
the

opening
such
as
oil

charging

pipe
rear
extension

etc

Installation

Installation
of
automatic
transmis

sion
on

vehicle
is

reverse
order
of

removal

However

observe
the
follow

ing
installation
notes

Drive

plate
mnout

Turn

crankshaft
one
full

turn
and

measure
drive

plate
mnou
t
with

indi

cating

finger
of
a
dial

gauge
rested

against
plate
See

Figure
AT48

Replace
drive

plate
if

in

excess
of

0
5
mm

0
020
in

Maximum
allowable
mnout

0
3

mm
0
012
in

A

T266

Fig
A
T
48

Measuring
drive

plate

runout

2
Installation
of

torque
converter

Line

up
notch
in

torque
converter

with
that
in
oil

pump
Be

extremely

careful
not
to

cause
undue
stresses
in

parts
in

installing
torque
converter

See

Figure
A

T
49

Fig
A
T
49

Torque
converter

aligning
cut

3
When

connecting
torque
con

verter

to
transmission

measure
dis

tance
A

to
be

certain
that

they
are

correctly
assembled
See

Figure

AT
50

Distance
A

More
than
16
5
IllIll

0
650
in

A

AT117

Fig
A
T
50

Installing
torque
converter
CHASSIS

4
Bolt
converter
to
drive

plate

Tightening
torque

0
8

to
1
0

kg
Ill
5
8
to
7
2
ft
Ib

Note

Align
chalk

marks

painted
a

cross

both

parts
during
disas

sembling
processes

5

After
converter
is
installed

rotate

crankshaft

several
turns
and
check
to

be
sure
that

transmission
rotates

freely

without

binding

6
Pour

recommended
automatic

transmission
fluid

up
to

correct
level

through
oil

charge

pipe

7

Connect
manual

lever
to

shift

rod

Operation
should
be
carried

out

with
manual
and

selector
levers
in

N

8
Connect

inhibitor
switch
wires

Notes

a
Refer
to

covering
topic

under

Checking
and

adjusting

inhibitor
switch
on

page

AT
51

b

Inspect
and

adjust
switch
as

above
whenever
it
has

to
be

removed
for

service

9
Check
inhibitor
switch
for

op

eration

AT
34
Starter
should

be

brought
into

op

eration

only
when
selector
lever
is
in

P
and
N

positions
it

should
not

be

started
when
lever
is
in
D

2

1
and
R

positions

Back

up
lamp
should
also

light

when
selector
lever
is

placed
in
R

position

10
Check
level
of
oil
in

transmis

sion
For
detailed

procedure
see

page

AT
49

II
Move

selector
lever

through
all

positions
to
be
sure
that
transmission

operates
correctly

With
hand
brake

applied
rotate

engine
at

idling
Without

disturbing

the

above

setting
move

selector
lever

through
N

to
D

to
2
to
I

and
to
R
A

slight
shock
should
be

felt

by
hand

gripping
selector
each

time
transmission
is

shifted

Note
See

page
AT

50
for

checking

enigne

idling

12

Check
to
be

sure
that
line

pres

sure
is
correct

To

do
this
refer
to

relative

topic
under

Testing
line

pres

sure
on

page
AT
53

13

Perform

stall
test

as

per
the

instructions
on

page
AT

51

AUTOMATIC

TRANSMISSIO
N

i

MAJOR
REPAIR
OPERATION

SERVICE
NOTICE
FOR
DISASSEMBLY

AND
ASSEMBLY

TORQUE
CONVERTER

Inspection

TRANSMISSION

Disassembly

Inspection

Assembly

SERVICE
NOTICE
FOR

DISASSEMBLY
AND

ASSEMBLY

I
It
is

desirable
that
the

repair

operations
are
carried
out
in
the

dust

proof
room

2
Due
to
the
differences
of
the

engine
capacities
the

specifications
of

component
parts
for
each

model

s

transmission

may
be

different
How

ever

they
do
have
common

adJust

ments
and

repair
as
well

as

cleaning

and

inspection
procedures
ou

tlined

hereinafter

3

During
the

repair
operations

refer
to
the
Service
Data
and

Specifi

cations
section
for
the
correct

parts

for
the

applicable
model

transmission

4
Before

removing
any
of
subas

semblies

thoroughly
clean
the

outside

of
the
transmission
to

preven
t
dirt

from

entering
the
mechanical

parts

5
Do
not
use
a
waste

rag
Use

a

nylon
waste

or

paper
waste

6
After

disassembling
wash
all
dis

assembled

parts
clean
and
examine

them

to
see
if
there
are

any
worn

damaged
or
defective

parts
and
how

they
are
affected
Refer

to
Service

Data

for
the
extent
of

damage
that

justifies
replacement

7

Packings
seals
and
similar

parts

once
disassembled
should
be

replaced

with
new
ones
as
a
rule

TORQUE
CONVERTER
CONTENTS

AT
37

AT
37

AT
37

AT
37

AT
37

AT
39

AT
39
COMPONENT
PARTS

F
rant
clutch

Rear
clutch

Low
reverse
brake

Servo

piston

Governor

Oil

pump

Planetary
carrier

Control

valve

The

torque
converter
is
a
welded

construction
and
can
not
be
disas

sembled

Inspection

I
Check

torque
converter
for

any

sign
of

damage

bending
oil
leak
or

deformation
If

necessary
replace

2
Remove
rust

from

pilots
and

bosses

completely

If

torque
converter
oil
is

fouled
or

contaminated
due
to
burnt
clutch

flush
the

torque
converter
as
follows

I

Drain
oil
in

torque
converter

2
Pour
none
Iead

gasoline
or

kero

sene
into

torque
converter

approxi

mately
0
5

liter
I
1

8
V
S

p
7
8

Imper
p

3
Blow
air

into

torque
converter

and
flush
and
drain
out

gasoline

4

Fill

torque
converter
oil
into

torque
converter

approximately
0
5

liter
I
i
8
I

pt
7
8

lmper
pt

5

Again
blow
air
into

torque
con

verter
and
drain

torque
converter
oil

TRANSMISSION

Disassembly

I
Drain

oil
from
the
end

of
rear

extension
Mount
transmission
on

Transmission
Case
Stand
ST07860000

or
ST07870000
Remove

oil

pan
See

Figure
AT
52

AT

37

T
AT
41

AT
41

AT
42

AT
43

AT
43

AT

44

AT
44

AT
45

AT
45

2
Remove
bolts

securing
converter

housing
to
transmission

case
Remove

torque
converter

3
Remove

speedometer
pinion

sleeve
boll

Withdraw

pinion

4

Turn
off

by
hand
downshift
sole

noid
and
vacuum

diaphragm
Do
not

leave

diaphragm
rod
at

this

stage
of

disassembly
Rod
is

assembled
in

top

of

vacuum
diaphragm
See

Figure

AT
53

ST07860000

AT118

Fig
AT
52

Remouing
oil

pan

Show
2
liter
engine
model

Fig
A
T

53
Downshift
solenoid
and

uacuum
diaphragm

18

Reaching
through
back
side
of

transmission

case
remove
hex
head

slotted
bolts
as
shown

in

Figure

AT
64
To

do
this
use
Hex

head
Ex

tension

ST25570000
One

way
clutch

inner
race
thrust

washer

piston
return

spring
and
thrust

spring
ring
can
now

be

removed

19
Blowout

low
and
reverse
brake

piston
by
directing
a

jet
of
air
into

hole
in

cylinder
See

Figure
A
T

65

20
Remove
band

servo

loosening

attaching
bolts

Note
If

difficulty
is
encountered
in

removIng
retainer

direct
a

jet

of
air

toward
release
side
as

shown
in

Figure
AT
66

ST25570000

Fig
A
T

64

Removing
hex
head
lotted

bolt

Fig
A
T
65

Removing
pi
ton

r

AT132

Fig
A

T

66

Removing
band
seroo
AUTOMATIC
TRANSMISSION

21

Pry
snap
rings
CD
from
both

ends
of

parking
brake
lever

@
and

remove
the

lever
Loosen
off
manual

shaft
lock

nut

CID
and
remove
manual

plate
@
and

parking
rod

@
See

Figure
AT
67

Qd

i
f

W
II

4

i

n
n

r
1

K
j

e
0

H
o

i

j
j

I
j

l

m
r
JlII

2

U
r

K
F

J

r

0

f
1

r

AT133

Fig
A
T
67

Removing
manual

plate

22
Remove

inhibitor
switch
and

manual
shaft

loosening
two

securing

bolts

Inspection

Torque
converter

housing

transmission
case
and
rear

extension

1
Check
for

damage
or

cracking
if

necessary
replace

2
Check
for
dent
or
score
mark
on

their

mating
surfaces

Repair
as

neees

sary

3

Check
for
score
mark
or

sign
of

burning
on
extension

bushing
if

neces

sary

replace

Gaskets
and
O

ring

1

Always
use
new

gaskets
when
the

units
are

to
be

disassembled

2

Check
O

rings
for
burrs
or

cracking
If

necessary
replace
with

new

rings

Oil
distributor

I

Check
for

sign
of
wear
on

seal

ring
and

ring
groove
replacing
with

new

ones
if

found
worn

too

badly

beyond
use

2
Test
if

clearance
between
seal

ring

and

ring
groove
is

correct
If
out
of

specifications

replace
whichever
worn

excessively
beyond
limits
Correct

clearance
is
from
0
04
to
0

16

mm

0
0016
to
0
0063
in
See

Figure

AT

68

AT
39
Clearance

Seal

ring

F
1
I

i
h

AT134

Fig
A
T

68

Measuring
seal

ring
to

ring
groove
clearance

Assembly

Assembly
is
reverse
order
of
dis

assembly
However
observe
the

following
assembly
notes

1
After

installing

piston
of
low
and

reverse
brake
assemble
thrust

spring

ring
return

spring
thrust
washer

and

one

way
clutch
inner

race

Torque

hex
head

slotted
bolt

to
1
3

to
1
8

kg
m
94
to
13
ft
Ib

using
Hex
head

Extension

ST25570000

Torque

Wrench

GG930
1

0000
and
Socket
Ex

tension
ST25512001
See

Figure

AT
69
i

ST25570000

ST255
1

2001

GG93010000
0

rr

l

f

r

Fig
A
T
69

Installing
one

way
clutch

inner
race

2
After

low
and

reverse
brake
has

been
assemble

measure
the
clearance

between

snap

r
ng
cD
and

retaininig

plate
@
Select

proper
thickness
of

retaining
plate
that

will

gi
ve
correct

ring
to

plate
clearance

See

Figure

AT
70