DODGE TRUCK 1993 Service User Guide
Manufacturer: DODGE, Model Year: 1993, Model line: TRUCK, Model: DODGE TRUCK 1993Pages: 1502, PDF Size: 80.97 MB
Page 11 of 1502
6 INTRODUCTION
•
ENGINE/TRANSMISSION/GVWR
(CONT'D)
RAM CHASSIS
CAB
ENGINE
&
SALES CODE TRANSMISSION
VEHICLE LINE WHEELBASE
GVWR 3.9L
EFI
EHB 5.2L
EFI
ELG 5.9L
EFI
EMG 5.9L
EFI
EMJ 5.9L
DIESEL
ETA 5-SP
MAN. O.D. 4-SP
MAN. O.D. 4-SP
MAN. 3-SP
AUTO
4-SP
AUTO
O.D.
D250
4x2
3327
mm
(131 in)
3357
kg
(7400
lbs)
S
s
3860
kg
(8510 lbs)
s©
S
o
3860
kg
(8510 lbs)
s©
s
o
O
S
o
D350
4x2
3327
mm
(131 in) 3946 kg
(8700
lbs)
s©
s
o
D350
4x2
3327
mm
(131 in) 3946 kg
(8700
lbs)
s©
s
o
3429 mm
(135
in)
4039 mm (159 in) 4581 kg
(10,100
lbs)
s
s
o
3429 mm
(135
in)
4039 mm (159 in)
4763
kg
(10,500
lbs)
o
s
o
W250
4x4
3327
mm
(131 in)
3860
kg
(8510 lbs)
s©
s
o
W250
4x4
3327
mm
(131 in)
3860
kg
(8510 lbs)
s©
s
o
o
s
o
W350
4x4
3327
mm
(131 in) 3946 kg
(8700
lbs)
s©
s
o
W350
4x4
3327
mm
(131 in) 3946 kg
(8700
lbs)
s®
s
o
o
s
o
3429 mm
(135
in)
4581
kg
(10,100
lbs)
s
s
o
4989 kg
(11,000
lbs)
o
s
o
RAMCHARGER SPORT
UTILITY
D100
4x2
2692
mm
(106 in)
2540
kg
(5600
lbs)
S
S
D150
4x2
2692
mm
(106 in)
2540
kg
(5600
lbs)
S
S
W100 4x4
2692
mm
(106 in)
2722
kg
(6000
lbs)
S
S
O
W150 4x4
2692
mm
(106 in)
2722
kg
(6000
lbs)
S
S
o
W150
4x4
2692
mm
(106 in)
2903
kg
(6400
lbs)
S
S® o
W150
4x4
2692
mm
(106 in)
2903
kg
(6400
lbs)
S S
o
S
=
STANDARD
O
=
OPTIONAL ®
= Not
available
in
California.
=
California
Only.
J901N-35
Page 12 of 1502
•
INTRODUCTION
7
VEHICLE
WEIGHTS
RAM
PICKUP
MODEL/
FAMILY
BODY
(3)
STYLE
GVWR
PAYLOAD
ALLOWANCE
(1)
CURB
WEIGHT
(2)
D150
AD1
4x2
61
2495
kg
5500
lbs
853
kg 1880 lb
1642 kg
3620
lbs
D150
AD1
4x2
62
2495
kg
2722
kg
5500
lbs
6000
lbs 804 kg
1021 kg 1772 lbs
2252
lbs 1691 kg
1700 kg
3728 lbs
3748 lbs
D150
AD1
4x2
31
2722
kg
6000
lbs 852 kg
1878 lbs 1870 kg
4122 lbs
D150
AD1
4x2
32
2722
kg
6000
lbs
787 kg 1736 lbs 1934 kg
4264 lbs
D250
AD2
4x2
62
3357
kg
3860
kg
7400
lbs
8510 lbs 1527 kg
1952 kg
3366 lbs
4304 lbs 1830 kg
1908 kg
4034 lbs
4206 lbs
D250
AD2
4x2
32
3357
kg
3860
kg
7400
lbs
8510 lbs 1369 kg
1846 kg
3019 lbs
4070
lbs 1987 kg
2014 kg 4381 lbs
4440
lbs
D350
AD3
4x2
62(4)
3946 kg
4581 kg
8700
lbs
10,100
lbs 2001 kg
2485
kg 4411 lbs
5478 lbs
1945
kg
2097
kg 4289 lbs
4622
lbs
W150
AD5
4x4
61
2858 kg
6300
lbs
978
kg
2156
lbs
1880 kg
4144 lbs
W150
AD5
4x4
62
2903
kg
6400
lbs
966
kg
2131 lbs
1936 kg 4269 lbs
W150
AD5
4x4
32
2903
kg
6400
lbs 789 kg
1740 lbs 2114 kg
4660
lbs
W250
AD6
4x4
62
3402
kg
3860
kg
7500
lbs
8510 lbs 1364 kg
1769 kg
3007
lbs
3899 lbs 2038 kg
2092
kg
4493
lbs
4611 lbs
W250
AD6
4x4
32
3402
kg
3860
kg
7500
lbs
8510 lbs 1259 kg
1664 kg
2775
lbs
3668 lbs
2143
kg
2196 kg
4725
lbs
4842
lbs
W350
AD7
4x4
62
3946 kg
8700
lbs 1749 kg
3855
lbs 2198 kg
4845
lbs
(1)
Payload
includes
maximum
weight
of
driver,
passengers,
cargo
and
optional
equipment
not
included
in
pavload
or
GVW
package
-
rayload
allowance
for
Chassis
Cabs
is
not supplied due to
large
variations
or
body
equipment
installed.
(2)
Includes
base
engine
(3)
Body
Style
Cab
Bed
Length
61
Std. 1981
mm
(6.5 ft
62 Std. 2438
mm
8.0 ft
31
Club
1981 mm 6.5 ft
32
Club
2438
mm
8.0 ft
63
Std. N.A
64
Std. N.A.
71
Sport
Utility N.A.
(4)
Dual
Rear
Wheels
J90IN-36
Page 13 of 1502
8 INTRODUCTION
•
VEHICLE
WEIGHTS
(CONT'D)
RAM
CHASSIS
CAB
MODEL/
FAMILY
BODY(3)
STYLE
GVWR
PAYLOAD
ALLOWANCE
(1)
CURB
WEIGHT
(2)
D250
AD2
4x2
62
3357
kg
3860
kg
7400
lbs
8510 lbs 1721 kg
1740 kg
3794 lbs
3835
lbs
D350
AD3
4x2
62
3946 kg
8700
lbs
ID
1794 kg
3954 lbs
D350
AD3
4x2
4581 kg
4763
kg
10,100
lbs
10,500
lbs
..,
1963
kg
1972 kg
4327
lbs
4347
lbs
D350
AD3
4x2
"111 4581 kg
4763
kg
10,100
lbs
10,500
lbs
1.1
2032
kg
2043
kg 4479 lbs
4505
lbs
W250
AD6
4x4
62
3860
kg
8510 lbs
1.) 1886 kg
4158 lbs
W350
AD7
4x4
62
3946 kg
8700
lbs
ID
2038 kg
4494 lbs
W350
AD7
4x4
4581 kg
4990
kg
10,100
lbs
11,000
lbs
ID
2136 kg
2145
kg 4709 lbs
4729 lbs
RAMCHARGER
-
SPORT
UTILITY
MODEL/
FAMILY
BODY(3)
STYLE
GVWR
PAYLOAD
ALLOWANCES)
CURB
WEIGHT(2)
D100
AD4
4x2 71
2540
kg
5600
lbs
603
kg 1330 lbs
1937
kg
4270
lbs
D150
AD4
4x2 71
2540
kg
5600
lbs
606
kg
1336
lbs
1934
kg
4264
lbs
W100
AD8
4x4 71
2722
kg
6000
lbs
618
kg
1363
lbs
2103
kg
4637
lbs
W150
AD8
4x4 71
2722
kg
2903
kg
6000
lbs
6400
lbs 621 kg
796
kg
1369
lbs
1755
lbs
2102
kg
2107
kg
4631
lbs
4645
lbs
(1)
Payload includes maximum weight
of
driver,
passengers,
cargo and optional equipment not included in payload
or
GVW package - Payload allowance
for
Chassis
Cabs
is
not
supplied
due to
large variations
of
body equipment installed.
!
2)
Includes base engine
3)
Body Style
Cab
Bed Length
6V
Std.
1981
mm
[6.5 ft)
62
Std.
2438
mm
8.0 ft
31
Club
1981
mm
6.5 ft
32
Club
2438
mm
8.0 ft
63
Std.
N.A
64
Std.
N.A.
71 Sport
Utility N.A.
(4) Dual Rear Wheels
J90IN-38
Page 14 of 1502
TRAILER TOWING
SPECIFICATIONS
ALLOWABLE
TONGUE WEIGHTS Max. Tongue
Model
GVWR
Weight
D/W150/150S
Ramcharger All
800
D/W250
All
900
D/W350
Single
Rear Wheels All
1000
Dual Rear Wheels All
1200
GCWR
-
GROSS
COMBINED
WEIGHT RATING
(Total
truck,
trailer,
cargo,
people
&
fluids)
AXLE
RATIOS
ENGINE
TRANSMISSION
3.54
3.90 4.10
4.56
D-150 3.9L Man. 5-spd.
8,000 8,000
Auto. 3-spd.
8,800
9,200
Auto. 4-spd.
O/D
8,800
9,200
5.2L Auto. 3-spd.
11,500
12,500
Auto. 4-spd.
O/D
10,500
10,500
Auto. 4-spd.
H.D.
11,500
12,500
5.9L Auto. 4-spd
H.D.
12,000
13,000 13,500
14,000
D-250
3.9L Auto. 3-spd.
8,800
9,200
5.2L Auto. 4-spd.
O/D
10,500 10,500
Auto. 4-spd.
H.D.
11,500
12,500
5.9L Auto. 4-spd.
H.D.
12,000
13,000 13,500
14,000
D-350
5.9L Auto. 4-spd.
H.D.
12,000
13,000 13,500 14,000
W-150 3.9L Auto. 4-spd.
H.D.
8,800
9,200
5.2L Auto. 4-spd.
H.D.
11,500
12,500
5.9L Auto. 4-spd.
H.D.
12,000
13,000 13,500
14,000
W-250
5.9L Auto. 3-spd.
12,000
13,000 13,500 14,000
W-350
5.9L Auto. 3-spd.
12,000 13,000 13,500 14,000
Auto. 4-spd.
H.D.
12,000
13,000 13,500 14,000
Ramcharger
4x2
5.2L Auto. 4-spd.
H.D.
11,500 12,500
5.9L Auto. 4-spd.
H.D.
12,000 13,000 13,500 14,000
Ramcharger
4x4
5.2L Auto. 4-spd.
H.D.
11,500 12,500
5.9L Auto. 4-spd.
H.D.
12,000
13,000 13,500 14,000
Page 15 of 1502
10 INTRODUCTION
•
INTERNATIONAL CONTROL AND DISPLAY SYMBOLS
ID
HIGH
BEAM P
FOG UGHTS -&
HEADLIGHTS,
PARKING UGHTS, PANEL UGHTS TURN SIGNAL A
HAZARD WARNING WINDSHIELD
WASHER
WINDSHIELD WIPER WINDSHIELD WIPER
AND WASHER
AND DEFROSTING *
VENTILATING
FAN 8
M f
REAR
WINDOW DEFOGGER
sp
REARWINLX)W WIPER
CD
l
m
REAR
WINDOW WASHER FUEL ENGINE COOLANT
TEMPERATURE BATTERY CHARGING
CONDITION ENGINE OIL
SEAT
BELT
(©) (®) ky
11 J
LIGHTER
BRAKE
FAILURE
PARKING
BRAKE
FRONT HOOD
REAR
HOOD
(TRUNK)
HORN
11 J
LIGHTER
93IN-9
INTERNATIONAL VEHICLE CONTROL AND DISPLAY
SYMBOLS
The graphic symbols illustrated in the chart below
are used to identify various instrument controls. The
symbols correspond to the controls and displays that are located on the instrument panel.
Page 16 of 1502
•
INTRODUCTION
11
MEASUREMENT
AND
TORQUE SPECIFICATIONS
INDEX
page
Metric
and
English/SAE
Conversion
11
Specification
Notations
11
SPECIFICATION NOTATIONS
WARNING:
THE USE OF
INCORRECT
ATTACHING
HARDWARE
CAN
RESULT
IN
COMPONENT
DAM
AGE
AND/OR
PERSONAL
INJURY.
It is important to retain the original attaching
hardware for assembly of the components. If the at
taching hardware is not reusable, hardware with
equivalent specifications must be used.
METRIC
AND
ENGLISH/SAE
CONVERSION
The following chart will assist in converting metric
units to equivalent English and SAE units, or vise versa.
TORQUE SPECIFICATIONS
TORQUE
CHARTS
A torque chart for fasteners is provided at the end
of each group (of service information). Refer to the Standard Torque Specifications chart to determine
torque values not listed in the group (Figs. 1 and 2).
It is important to be aware that the torque values
listed in the chart are based on clean and dry bolt
page
Torque Specifications
11
threads. Reduce the torque value by 10 percent when the bolt threads are lubricated and by 20 percent if new.
BOLT
THREAD
AND
GRADE/CLASS
IDENTIFICATION
THREAD
IDENTIFICATION
SAE and metric bolt/nut threads are not the same.
The difference is described in the Thread Notation chart.
GRADE/CLASS
IDENTIFICATION
The SAE bolt strength grades range from grade 2
to grade 8. The higher the grade number, the greater
the bolt strength. Identification is determined by the line marks on the top of each bolt head (Fig. 1). The
actual bolt strength grade corresponds to the number
of line marks plus 2.
• A grade 2 bolt has no line marks on top of the bolt
head
• A grade 5 bolt has 3 line marks on top of the bolt
head • A grade 7 bolt has 5 line marks on top of the bolt
head
CONVERSION FORMULAS
AND
EQUIVALENT
VALUES
Multiply
in-lbs
ft-lbs
By
x
0.11298
x
1.3558
To
Get
=
Newton-Meters (N*m)
=
Newton-Meters (N*m) Multiply
N*m
iy
x
8.851
x
0.7376
BGef
-
in-fbs
-
ft-lbs
Inches
Hg
(60°F)
psi
x
3.377
x
6.895
=
Kilopascals
(kPa)
=
Kilopascals
(kPa)
kPa
kPa
x
0.2961
x
0.145
«
Inches
Hg
- psi
Inches
Feet
Yards
Miles
x 25.4
x
0.3048
x
0.9144
x
1.6093
« Millimeters (mm)
=
Meters (M)
-
Meters (M)
=
Kilometers (Km) mm
M
M
Km
x
0.03937
x
3.281
x
1.0936
x
0.6214
« Inches
-
Feet
=
Yards « Miles
mph
Feet/Sec.
Kilometers/Hr.
mph
x
1.6093
x
0.3048
x
0.27778
x
0.4470
=
Kilometers/Hr. (Km/h)
«
Meters/Sec.
(M/S)
«
Meters/Sec.
(M/S)
=
Meters/Sec.
(M/S)
Km/h
M/S
M/S
M/S
x
0.6214
x
3.281
x
3.600
x
2.237 - mph
=
Feet/Sec.
=
Kilometers/Hr.
» mph
COMMON
MITRIC
EQUIVALENTS
1
Inch
=
25 Millimeters
1
Cubic
Inch
»
16
Cubic
Centimeters
1
Foot
-
0.3 Meter
1
Cubic
Foot
«
0.03
Cubic
Meter
1
Yard
=
0.9 Meter
1
Cubic
Yard
=
0.8
Cubic
Meter
1
Mile =1.6 Kilometers
J91IN-1
Page 17 of 1502
12
INTRODUCTION
STANDARD
TORQUE
SPECIFICATIONS
BOLT TORQUE
BOLT ORAM
5
GRADES
SIZE
M*fn
ft-lbs
Nfft
ft-abs
(in-lbs)
(In-lbs)
1/4-20
11
(95) 14
(125)
1/4-28
11 (95) 17 (150)
5/16-18
23 (200) 31 (270)
5/16-24
27 20 34 25
3/8-16
41
30 54
40
3/8-24
48 35 61 45
7/16-14
68
50 88 65
7/16-20
75 55 95 70
1/2-13
102
75 136 100
1/2-20
115 85 149 110
9/16-12
142
105 183 135
9/16-18
156 115 203 150
5/8-11
203 150 264 195
5/8-18
217 160 285 210
3/4-16
237 175
305 225
J89IN-9
THREAD
NOT A
TION—SAE
AND
METRIC
INCH
5/16-18
METRIC
M8
X 1.25
THREAD MAJOR
DIAMETER
IN INCHES NUMBER
OF
THREADS
PER
INCH
THREAD DISTANCE
MAJOR BETWEEN
DIAMETER IN THREADS
IN
MILLIMETERS MILLIMETERS
PR606B
•
A grade 8 bolt has 6 line marks on top of the bolt
head
The most commonly used metric bolt strength
classes are 9.8 and 12.9. The metric strength class identification number is imprinted on the head of the
bolt (Fig. 2). The higher the class number, the
SAE
CLASSIFICATION
GRADE
5
GRADE
8
MARKINGS
FOUND
ON TOP OF BOLT HEAD INDICATE
GRADE
120°
60°
GRADE
2
GRADE
5
GRADE
8
(SAE) BOLTS—IDENTIFICATION
MARKS
CORRESPOND
TO BOLT STRENGTH—INCREASING NUMBERS
REPRESENT
INCREASING STRENGTH.
J89IN-11
Fig.
1 SAE
Bolt
Grade
Identification
greater the bolt strength. Some metric nuts are im
printed with a single-digit strength class on the nut
face.
METRIC BOLTS—IDENTIFICATION
CLASS
NUMBERS
CORRESPOND
TO BOLT STRENGTH— INCREASING NUMBERS
REPRESENT
INCREASING STRENGTH.
J89IN-10
Fig.
2
Metric
Bolt
Class
Identification
METRIC
CONVERSION
Refer to the Metric Conversion chart to convert
torque values listed in metric Newton-meters (N»m).
Also,
use the chart to convert between millimeters (mm) and inches (in.)
Page 18 of 1502
•
INTRODUCTION 13
METRIC
CONVERSION
in-lbs
to N«m
N*m
to
in-lbs
in-
lb
N®m
in-lb
N®m
in-lb
N»m
in-lb
N@m
in-lb
N«m
2
.2260
42 4.7453 82
9.2646
122 13.7839 162
18.3032
4
.4519 44 4.9713
84
9.4906
124
14.0099
164
18.5292
6
.6779 46
5.1972
86
9.7165
126 14.2359 166
18.7552
8
.9039
48
5.4232
88
9.9425 128
14.4618 168 18.9811
10
1.1298
50
5.6492
90
10.1685
130 14.6878 170
19.2071
12
1.3558
52
5.8751
92
10.3944
132 14.9138 172
19.4331
14
1.5818
54
6.1011
94
10.6204
134
15.1397
174
19.6590
16
1.8077
56
6.3270
96 10.8464
136
15.3657
176
19.8850
18
2.0337
58
6.5530
98
11.0723
138
15.5917
178
20.1110
20
2.2597
60
6.7790
100
11.2983
140
15.8176
180
20.3369
22 2.4856 62
7.0049
102
11.5243
142 16.0436 182
20.5629
24 2.7116 64
7.2309
104
11.7502
144
16.2696
184
20.7889
26 2.9376
66
7.4569
106
11.9762
146
16.4955
186
21.0148
28 3.1635 68
7.6828
108
12.2022
148 16.7215
188
21.2408
30 3.3895 70
7.9088
110
12.4281
150 16.9475
190
21.4668
32 3.6155 72
8.1348
112 12.6541
152 17.1734 192
21.6927
34
3.8414
74
8.3607
114
12.8801 154 17.3994 194
21.9187
36 4.0674 76
8.5867
116
13.1060
156 17.6253 196
22.1447
38 4.2934 78
8.8127
118 13.3320
158 17.8513 198
22.3706
40 4.5193 80
9.0386
120
13.5580
160 18.0773
200 22.5966
in-lb
N®m
in-lb
N®m
in-lb
N»m
in-lb
.2
.4 .6
.8
1
1.2
1.4
1.6
1.8
2
2.2 2.4
2.6 2.8
3
3.2
3.4 3.6
3.8
4
1.7702
3.5404
5.3107
7.0809
8.8511
10.6213
12.3916
14.1618
15.9320
17.7022
19.4725
21.2427
23.0129 24.7831
26.5534 28.3236
30.0938
31.8640
33.6342
35.4045 4.2
4.4
4.6
4.8
5
5.2
5.4
5.6
5.8
6
6.2
6.4
6.6
6.8
7
7.2
7.4 7.6 7.8
8
37.1747
38.9449
40.7152
42.4854
44.25%
46.0258
47.7961 49.5663
51.3365
53.1067
54.8770
56.6472
58.4174
60.1876
61.9579
63.7281
65.4983 67.2685
69.0388 70.8090 8.2
8.4
8.6
8.8
9
9.2 9.4
9.6 9.8
10 10.2
10.4
10.6
10.8
11
11.2
11.4
11.6
11.8
12 72.5792
74.3494
76.1197
77.8m
79.6601 81.4303
83.2006
84.9708
86.7410
88.5112
90.2815
92.0517
93.8219
95.5921 97.3624
99.1326
100.9028
102.6730
104.4433
106.2135 12.2
12.4
12.6
12.8
13
13.2
13.4
13.6
13.8
14 14.2
14.4
14.6 14.8
15
15.2
15.4 15.6 15.8
16
107.9837
109.7539
111.5242
113.2944
115.0646 116.8348
118.6051 120.3753
122.1455
123.9157
125.6860
127.4562
129.2264
130.9966 132.7669 134.5371
136.3073
138.0775 139.8478
141.6180 16.2
16.4 16.6
16.8
17
17.2
17.4
17.6
17.8
18
18.5
19
19.5
20
20.5
21
22
23
24
25
ft-lbs
to N*m
N»m
to
ft-lbs
ft-lb
N«m
ft-lb
N»m
ft-lb
N©m
ft-lb
N»m
ft-lb
N®m
N®m
ft-lb
N®m
ft-ib
N®m
ft-lb
N©m
ft-lb
N®m
ft-lb
1
1.3558
21 28.4722
41
55.5885
61
82.7049 81
109.8212
1
.7376 21
15.9888 41
30.240)
61
44.9913
81 59.7425
2
2.7116
22
29.8280
42
56.9444
62
84.0607
82
111.1770
2
1.4751
22
16.2264
42 30.9776 62
45.7289
82 60.4801
3
4.0675
23
31.1838
43
58.3002
63
85.4165
83
112.5328
3
2.2127
23
16.9639
43
31.7152
63
46.4664
83
61.2177
4
5.4233
24 32.5396
44
59.6560 64
86.7723 84
113.8888
4
2.9502
24
17.7015
44
32.4527
64
47.2040
84 61.9552
5
6.7791
25
33,8954
45
61.0118
65
88.1281
85
115.2446
5
3.6878
25
18.4391
45
33.1903
65
47.9415
85
62.6928
6
8.1349
26 35.2513
46
62.3676 66
89.4840 86
116.6004
6
4.4254 26
19.1766 46
33.9279 66 48.6791
86 63.4303
7
9.4907
27 36.6071
47
63.7234 67
90.8398 87
117.9562 7
5.1629
27
19.9142 47
34.6654 67
49.4167
87 64.1679
8
10.8465
28 37.9629
48 65.0793 68
92.1956 88
119.3120
8
5.9005 28
20.6517
48 35.4030 68
50.1542
88 64.9545
9
12.2024
29
39.3187
49 66.4351 69
93.5514 89
120.6678
9
6.6381
29
21.3893 49
36.1405 69
50.8918
89 65.6430
10 13.5582
30 40.6745
50 67.7909
70 94.9073 90 122.0236
10
7.3756
30 22.1269
50
36.8781 70
51.6293
90 66.3806
11 14.9140
31 42.0304
51
69.1467
71
96.2631 91
123.3794
11
8.1132
31
22.8644
51
37.6157
71
52.3669
91 67.1181
12 16.2698
32 43.3862 52
70.5025 72
97.6189 92 124.7352
12
8.8507
32
23.6020 52
38.3532 72
53.1045
92
67.8557
13
17.6256
33
44.7420
53
71.8583
73
98.9747
93
126.0910
13
9.5883
33
24.3395
53
39.0908
73
53.8420
93
68.5933
14 18.9815 34
46.0978
54
73.2142 74
100.3316 94
127.4468 14
10.3259 34
25.0771 54 39.8284 74
54.5720
94 69.3308
15
20.3373
35
47.4536
55
74.5700
75
101.6862
95
128.8026
15
11.0634
35
25.8147
55
40.5659
75
55.3172
95
70.0684
16 21.6931
36
48.8094
56
75.9258 76
103.0422
96
130.1586
16
11.8010 36
26.5522 56
41.3035 76
56.0547
96 70.8060
17 23.0489
37 50.1653 57
77.2816 77
104.3980 97
13].5144
17
12.5386
37
27.2898 57
42.0410 77
56.7923
97
71.5435
18
24.4047
38 51.5211 58
78.6374 78
105.7538 98 132.8702
18 13.2761 38
28.0274 58
42.77m
78
57.5298
98 72.2811
19 25.7605 39 52.8769
59
79.9933 79
107.1196 99 134.2260
19
14.0137
39
28.7649 59
43.5162 79
58.2674
99
73.0187
20 27.1164
40
54.2327
60
81.3491 80
108.4654 100 135.5820
20
14.7512 40
29.5025 60
44.2537
80
59.0050
100 73.7562
in.
to mm
mm
to in.
in.
mm
in.
mm
in.
mm
in.
mm
in.
mm mm
in.
mm
in.
mm
in.
mm
in.
mm
in.
.01 .254 .21
5.334
.41
10.414 .61
15.494 .81
20.574 .01 .00039 .21
.00827
.41 .01614
.61 .02402
.81 .03189
.02 .508 .22
5.588
.42
10.668 .62
15.748 .82
20.828 .02 .00079 .22
.00866 .42 .01654
.62 .02441
.82 .03228
.03
.762
.23
5.842
.43
10.922
.63
16.002
.83
21.082
.03
.00118
.23
.00906
.43
.01693
.63
.02480
.83
.03268
.04 1.016 .24
6.096
.44
11.176
.64
16.256 .84
21.336
.04
.00157
.24
.00945 .44
.01732
.64
.02520
.84
.03307
.05
1.270
.25
6.350
.45
11.430
.65
16.510
.85
21.590
.05
.00197
.25
.00984
.45
.01772
.65
.02559
.85
.03346
.06 1.524 .26
6.604
.46 11.684 .66
16.764 .86 21.844
.06 .00236 .26
.01024
.46
.01811
66 .02598
.86
.03m
.07 1.778 .27
6.858
.47
11.938 .67
17.018 .87
22.098 .07
.00276 .27
.01063 .47
.01850
.67
.02638
.87 .03425
.08
2.032
.28 7.112 .48
12.192 .68
17.272 .88
22.352
.08 .00315 .28
.01102 .48
.01890
.68
.02677
.88 .03465
.09
2.286
.29
7.366
.49
12.446 .69
17.526 .89
22.606 .09 .00354 .29
.01142 .49 .01929 .69
.02717
.89 .03504
.10
2.540
.30
7.620
.50
12.700
.70
17.780
.90
22.860
.10 .00394 .30
.01181
.50 .01969
.70 .02756
.90 .03543
.11
2.794
.31
7.874
.51 12.954 .71
18.034 .91
23.114
.11 .00433 .31
.01220
.51 .02008
.71 .02795
.91 .03583
.12
3.048
.32 8.128 .52
13.208 .72
18.288 .92
23.368
.12 .00472 .32
.01260
.52
.02047
.72 .02835
.92 .03622
.13
3.302
.33
8.382
.53
13.462
.73
18.542
.93
23.622
.13
.00512
.33
.01299
.53
.02087
.73
.02874
.93
.03661
.14
3.5%
.34
8.636
.54
13.716 .74
18.796 .94
23.876
.14 .00551 .34
.01339 .54 .02126 .74 .02913
.94 .03701
.15
3.810
.35
8.890
.55
13.970
.75
19.050
.95
24.130
.15
.00591
.35
.01378
.55
.02165
.75
.02953
.95
.03740
.16 4.064
.36 9.144 .56
14.224 .76 19.304 .96 24.384
.16
.00630
.36
.01417
.56 .02205 .76 .02992
.96
.03780
.17 3.318 .37
9.398
.57
14.478 .77
19.558 .97
24.638 .17 .00669 .37
.01457
.57 .02244 .77
.03032
.97 .03819
.18
4.572
.38
9.652
.58
14.732 .78
19.812 .98
24.892
.18 .00709 .38
.01496 .58 .02283
.78 .03071
.98 .03858
.19 4.826 .39
9.906
.59
14.986 .79
20.0%
.99 25.146
.19 .00748 .39
.01535 .59
.02323 .79
.03110
.99 .03898
.20
5.080
.40
10.160
.60
15.240
.80
20.320
1.00
25.400
.20
.00787
.40
.01575 .60
.02362 .80
.03150
1.00
.03937
J901N-10
Page 19 of 1502
Page 20 of 1502
•
• —
LUiRICATlON
AND
MAINTENANCE
0 - 1
CONTENTS
page
page
CHASSIS
AND
BODY
28
ENGINE MAINTENANCE
14
DRIVETRAIN
.,,, 22
GENERAL INFORMATION
1
GENERAL
INFORMATION INDEl
page
Classification
of
Lubricants
. 3
Components
Requiring
No
Lubrication
4
Fuel Requirements
. 2
Introduction
1
Lubrication
and
Replacement Parts Recommendation
3
page
Routine Maintenance
2
Starting
Assistance (Jump Starting)
9
Vehicle
Lifting
Recommendations
............ 10
Vehicle Noise
Control
2
Vehicle Towing Recommendations
11
INTRODUCTION
Lubrication and maintenance is divided into re
quired and recommended service tasks. The required service tasks must be completed to verify the emis
sion controls function correctly. The recommended
service tasks should be completed to maintain safety
and durability. This information will assist the service personnel
in providing maximum protection for each owner's
vehicle. Conditions can vary with individual driving habits.
It is necessary to schedule maintenance as a time in
terval as well as a distance interval. It is the owner's responsibility to determine the ap
plicable driving condition. Also to have the vehicle serviced according to the maintenance schedule, and
to pay for the necessary parts and labor. Vehicles with a Gross Vehicle Weight Rating
(GVWR) of 3 855 kg (8,500 lbs.) or less must conform
to light duty emission standards. Vehicles with a Gross Vehicle Weight Rating (GVWR) of 3 856 kg
(8,501 lbs.) or more must conform to heavy duty
emission standards. The GVWR for each vehicle is listed on the Safety
Certification Label. This label is affixed to the driver
side door pillar (Fig. 1).
Additional maintenance and lubrication informa
tion is listed in the Owner's Manual.
Mm
rv
CHRYSLER
DATE
OF MFR
MFD BY CORPORATION
GVWR
GAWR FRONT
GAWR REAR
WITH
TIRES
WITH
TIRES
RIMS
AT
RIMS
AT
PSI
COLD
PSI
COLD THIS VEHICLE CONFORMS
TO
ALL APPLICABLE FEDERAL MOTOR VEHICLE SAFETY
STANDARDS
IN
EFFECT ON
THE
DATE
OF
MANUFACTURE SHOWN ABOVE.
SINGLE
DUAL
BAR
CODE
VEHICLE MADE
IN
4648503
J9UN-25
Fig. 1 Vehicle Safety
Certification
Label
SEVERE DRIVING
CONDITIONS
Vehicles subjected to severe driving conditions
should decrease the interval between component
maintenance. Severe driving conditions are defined
as:
• Frequent short trip driving less than 24 km (15
miles)
• Frequent driving in dusty conditions
• Trailer towing
• Extensive engine idling
• Sustained high speed operation
• Desert operation
• Frequent starting and stopping
• Cold climate operation
LUBRICATION
AND
MAINTENANCE