warning FIAT BARCHETTA 2003 1.G Service Manual

73
– Do not drive too many hours at a
time but stop at intervals to stretch
your legs and recoup your energies.
– Make sure the air in the car is be-
ing changed continuously.
– Never coast down steep slopes
with the engine off: you lose the aid of
engine brake, power brakes and pow-
er steering so that braking and steer-
ing require greater effort.
DRIVING AT NIGHT
If you are driving at night these are
the main rules to follow.
– Drive especially carefully: it is hard-
er to drive at night.
– Slow down especially if the road is
not lit.
– At the first signs of sleepiness, stop:
continuing would be a risk for yourself
and everybody else. Only start driving
again when you have had enough rest.
Driving while drunk or un-
der the influence of drugs
or certain medicines is dangerous
for both you and other road users.
WARNING
Always fasten your seat
belt and ensure your pas-
senger does the same. Travelling
with the seat belts unfastened in-
creases the risk of injury or death
if you are in a collision.
WARNING
Water, ice or salt on road
surfaces can deposit on
brake disks, reducing braking effi-
ciency on the first braking.
WARNING
Pay attention to assembly
of extra spoilers, wheels in
alloy or non standard wheel caps.
These could reduce ventilation of
the brakes and reduce their effi-
ciency under conditions of violent
or repeated braking or long down-
hill travel.
WARNING
Do not travel with objects
on the floor in front of dri-
ver’s seat: when braking they could
block the pedals making accelera-
tion or braking impossible.
WARNING
Pay attention to the mea-
surements of any carpets:
any hindrance, even slight, to the
braking system could result in a
longer than normal pedal run.
WARNING

79
If the engine begins to “lose its
smoothness” when travelling, contin-
ue your journey but reduce the
demands you are making on the
engine and have the car seen to at a
Fiat Dealership.
When the instrument panel fuel
reserve warning light Kcomes on, fill
up as soon as possible. A low level of
fuel can cause an uneven supply of
fuel to the engine with the inevitable
increase in the temperature of the
exhaust gas and serious damage to
the catalytic converter.
Never run the engine with one or
more spark plugs disconnected, even
for testing purposes.
Do not warm up the engine by let-
ting it idle for a while before moving
off unless the outside temperature is
very low and, even in this case, only
do so for less than thirty seconds.TOWING
A TRAILER
IMPORTANT
The car must be fitted with a
homologated tow hitch and suitable
electrical system for towing a cara-
van or trailer. Have the tow hitch fit-
ted by an expert who will issue spe-
cific documentation for use on
roads.
Fit special and/or additional
rearview mirrors in accordance with
the highway code.
Remember that towing a trailer
makes it harder for the car to climb
the maximum gradients specified,
increases braking and overtaking dis-
tance, proportionally to the overall
weight of the trailer.
The weight the trailer exerts on
the car’s tow hitch coupling reduces
the car’s loading capacity by the
same amount. Do not install other heat shields
and do not remove those already fit-
ted to the catalytic converter and
exhaust pipe.
Do not allow anything to be
sprayed onto the catalytic converter,
lambda sensor and exhaust pipe.
When functioning normal-
ly the catalytic converter
develops high temperatures. For
this reason do not park the car
over inflammable material (grass,
dry leaves, pine needles, etc.): fire
hazard.
WARNING
Failure to heed these pre-
cautions could cause a
fire.
WARNING

80
In order to be sure you are not
exceeding the maximum towing
weight you have to take into account
the trailer’s fully laden weight,
including accessories and personal
luggage.
Do not exceed the speed limits for
towing a trailer in the country you
are driving in. In any case, do not
exceed the top speed of 100 km/h. SNOW CHAINS
Keep your speed down
when snow chains have
been fitted to the
wheels. Avoid potholes, steps
and pavements, and do not
drive for long stretches on
snow-free roads, otherwise you
risk damaging the tyres, suspen-
sion and steering.
The use of snow chains is regulated
by the legislation in force in the
country the car is driven in.
The chains may only be applied to
the drive wheel tyres (front wheels).
Check the tautness of the chains
after driving some twenty to thirty
metres.Do not use snow chains with
195/55 R15 (84V) or 195/45 R16
(80V) tyres as the chains are likely to
interfere with the plastic wheelarch-
es.
Use only low-profile chains with
185/55 R15 (81H) tyres: maximum
height off the wheel 12 mm
IMPORTANT As the spare
wheel is small, it is not possible to fit
snow chains to it. If a front tyre is
punctured, first exchange a rear
wheel with the spare tyre and then
change the flat tyre with the rear
wheel thus removed. This way there
will be two ordinary wheels at the
front and the snow chains can fitted.
The ABS system which
may be fitted to the vehi-
cle will not control the trailer
braking system. Great care should
therefore be taken when driving
on slippery road surfaces.
WARNING
Under no circumstances
modify the car's braking
system for trailer braking control.
The trailer's braking system must
be completely independent of the
car's hydraulic system.
WARNING

84
EMERGENCY
START-UP
If the Fiat CODE system cannot de-
activate the engine immobiliser, the
warning lights ¢and
Uwill remain
lit and the engine will not start. To
start your car, follow the emergency
startup procedure.
Read the whole procedure care-
fully before trying to carry it out.
If you make a mistake in the emer-
gency procedure you must turn the ig-
nition key back toSTOPand repeat
the whole operation from the begin-
ning, step 1).
1)Read the 5-figure electronic code
given on the CODE card.
2) Turn the ignition key to MAR.
3)Press the accelerator pedal to the
floor and keep it there. The injection
warning lamp
Uwill light up for about
8 seconds, and then go out. At this
point release the accelerator pedal and
get ready to count the flashes of warn-
ing lamp
U.4) Count the number of flashes that
corresponds to the first figure of the
code on the CODE card, then press
the accelerator pedal and keep it there
until the warning lamp
Ulights up for
four seconds and then goes out again.
Release the accelerator pedal.
5)The warning lamp
Uwill start
flashing again: when the lamp has
flashed the number of times that cor-
responds to the second figure on the
CODE card, press the accelerator
pedal to the floor and keep it there.
6) Do the same for the remaining fig-
ures on the CODE card.
7) Once the final figure has been en-
tered, keep the accelerator pedal
pressed. The warning lamp
Uwill
light up for 4 seconds and then go out.
Release the accelerator pedal.
8) The warning lamp
Uwill flash
rapidly for about 4 seconds to indicate
that the operation has been complet-
ed correctly.9)Turn on the engine by turning the
ignition key from the MARto the
AVVposition.
If however indicator light
Ustays
on, turn the ignition key to STOPand
repeat the procedure starting from
point 1).
IMPORTANT After emergency
starting the car you should have it seen
to at a Fiat Dealershipbecause the
emergency procedure will have to be
repeated each time you start the en-
gine otherwise.

85
Under no circumstances
should a battery charger
be used to start the en-
gine: it could damage the elec-
tronic systems and in particular
the control units governing igni-
tion and fuel feed.
JUMP STARTING
If the battery is flat, you can use an-
other battery to start the engine. Its
capacity must be the same or slightly
greater than the flat battery (see the
chapter “Technical specifications”).
This is what to do fig. 1:
1)Connect positive terminals (signal
+in proximity of the terminal) of the
two batteries with a jump lead.
2)With a second lead, connect the
negative terminal (–) of the auxiliary
battery to an earth point Eon the en-
gine or transmission of the vehicle to
be started.IMPORTANTDo not connect the
two negative terminals directly: sparks
could ignite the explosive gas output
from the battery. If the other battery
is fitted in a vehicle, prevent acciden-
tal contacts between the metal parts
of the two vehicles.
3)Start the engine.
4)When the engine has been start-
ed, remove the leads in the reverse
order.
If the engine fails to start after a few
attempts, do not keep turning the key
but have the car seen to at a Fiat
Dealership.
fig. 1
P5S00677m
Do not carry out this pro-
cedure if you lack experi-
ence; if it is not done correctly it
can cause very intense electrical
discharges. Furthermore, the fluid
in the battery is poisonous and cor-
rosive, avoid contact with your skin
and eyes.
Do not put naked flames or light-
ed cigarettes near the battery and
do not cause sparks.
WARNING

86
Observe the instructions on this and
the following pages to use the jack and
space-saver spare wheel correctly.
BUMP STARTING IF A TYRE
IS PUNCTURED
General instructions
Do not bump start by
pushing, towing or coast-
ing downhill. This way of
starting could cause a rush of fu-
el into the catalytic exhaust pipe
and damage it beyond repair.
Signal the presence of the
stopped vehicle according
to the laws in force (e.g. hazard
lights, reflecting triangle, etc.).
Any passengers on board should
leave the vehicle, especially if it is
heavily laden. Passengers should
stay away from oncoming traffic
while the wheel is being changed.
If the wheel is being changed on a
steep or badly surfaced road, place
wedges or other suitable material
under the wheels to stop the vehi-
cle.
WARNING
Remember that if the en-
gine is not running, the
brake booster will not work. You
therefore have to use considerably
more effort on the brake pedal.
WARNING
The space-saver spare
wheel is vehicle-specific.
Never use the wheel on other mod-
els. Never use other model spare
wheels on your vehicle.
If you change the type of wheels
(alloy rims instead of steel rims) you
will have to change the entire set of
fastening bolts with another set of
suitably sized bolts.
Only use the spare-saver wheel for
emergencies.
With the spare wheel do not exceed
80 kph.
An orange sticker is attached to the
spare wheel giving the main in-
structions for its use and limitations.
The sticker must never be re-
moved or covered.
Do not fit the hub cap to the
spare wheel.
WARNING

The sticker gives the follow-
ing information in four lan-
guages:
CAUTION!FOR TEMPORARY USE
ONLY
. MAX. 80 KM/H! REPLACE BY NOR-
MAL WHEEL AS SOON AS POSSIBLE. DO NOT
COVER THIS LABEL IN USE
. When driving
with a space-saver spare wheel fitted
the driving performance of your car
may change. Avoid accelerating or
braking suddenly, steering abruptly or
driving fast on bends. The life span of
a space-saver spare wheel is approx-
imately 3000 km, after which it will
need to be replaced with another
spare wheel of the same type. Nev-
er fit a standard tyre on the spare-
saver spare wheel rim. Have the
wheel replaced and refitted as soon
as possible. Never use two or more
spare wheel at the same time. Do not
lubricate the bolt threads before fit-
ting them back: they could come
loose. The jack should only be used
to change a wheel on the car for
which it was designed. It should not
be put to other uses or employed to
raise other models of car. Under no
circumstances should it be used when
carrying out repairs under the vehi-
cle.
87
WARNING
An incorrectly positioned
jack may cause the vehicle
to fall.
Do not use the jack to lift loads ex-
ceeding that indicated on the label
attached to the jack itself.
Never start the engine when the car
is jacked up.
If you are towing a trailer, release
the trailer before jacking up the car.
Do not fit snow chains on space-
saver spare wheels. If a front wheel
(drive wheel) is punctured and you
require snow chains to proceed,
take a standard wheel from the
rear axle and fit the space-saver
spare wheel in its place. Having fit-
ted two standard wheels on the dri-
ve axle, you can use snow chains,
thus solving the emergency situa-
tion.
WARNING
Torque the wheel cap cor-
rectly to prevent the wheel
from coming free in motion.
Never tamper with the inflation
valve.
Never place tools between the rim
and tyre.
Check the tyre and space-saver
spare wheel pressure regularly. Tyre
pressure is shown in the “Technical
specifications” chapter.
WARNING

91
IF A BULB
BURNS OUT
You should, where pos-
sible, have your bulbs
changed at a Fiat Dealer-
ship. Correct operation of exter-
nal light beams are essential for
safe driving and compliance with
legal requirements.Only touch the metal
part when handling halo-
gen bulbs. If the transpar-
ent bulb is touched it reduces the
intensity of the light emitted and
can also reduce the life of the
bulb. If you touch the bulb acci-
dentally, rub it with a cloth moist-
ened with alcohol and leave it to
dry.
GENERAL INSTRUCTIONS
– When a light is not working, check
that it has not fused before changing
the bulb.
– For the location of the fuses, re-
fer to “If a fuse blows” in this section.
– Before replacing a bulb that does
not work, check that the contacts are
not oxidised.
– Burnt out bulbs must be replaced
with ones of the same type.
– Always check the height of the
headlight beam after changing a bulb
for safety purposes.
Halogen bulbs contain
pressurised gas which, if
broken, may cause small fragments
of glass to be projected outwards.
WARNING
Modifications or repairs to
the electrical system car-
ried out incorrectly and without
bearing the features of the system
in mind can cause malfunctions
with the risk of fire.
WARNING

94
FULL BEAM HEADLIGHTS
To change the halogen bulbs (H1
type, 12V-55W):
1) Remove the protective cap by
pulling tab A-fig. 14downwards.
2)Unhook retaining springlet A-
fig. 15, pull bulb Bout and replace it.
3) Fit the new bulb making the fins
of the metal part coincide with the
special grooves in the headlight dish
and rehook the retention springlet.FRONT FOGLIGHTS fig. 16
To replace the fog light lamps (type
H3, 12V-55W) it is necessary to op-
erate from below the car. It is hence
suggested to have the lamps replaced
by Fiat Dealership.FRONT DIRECTION
INDICATORS
To replace front turn indicator lamps
it is necessary to operate from below
the car. It is hence suggested to have
the lamps replaced by Fiat Dealer-
ship.
fig. 15
P5S00714m
fig. 14
P5S00715m
fig. 16
P5S00718m
fig. 17
P5S00697m
The incorrect setting of the
fog light headlights reduces
their effectiveness and it can be of
disturbance to the other car drivers.
In the case of necessity please con-
tact Fiat Dealership for an inspec-
tion and possible adjustment.
WARNING

99
POSITION OF THE FUSES
Fuses in the fuse box fig. 30
The fuse box is situated under the
dashboard to the left of the steering
wheel.
To get at the fuses:
1)undo the fixing screws;
2)remove guard A-fig. 29. When
you replace the guard, make sure it fits
properly under the door weather-
stripping.
The symbols identifying the main
electrical elements corresponding to
each fuse are shown on the inside of
the guard.
fig. 29
P5S00741m
Never replace a broken
fuse with anything other
than a new fuse. Always
use a fuse of the same colour.
To locate the fuse, refer to the table
on the following pages.
Never, under any circum-
stances, replace a fuse with
one of a higher amperage, this is
FIRE HAZARD!
WARNING
Before changing a fuse,
check the ignition key has
been removed and that all the oth-
er electrical devices have been
turned off/disabled.
WARNING
If a general protection fuse
(MAXI-FUSE) blows, do not
carry out any repairs. Take the ve-
hicle to a Fiat Dealership.
WARNING
If the fuse blows again, con-
tact a Fiat Dealership.
WARNING