engine FIAT PANDA 2009 169 / 2.G Service Manual

122
KNOW YOUR
VEHICLE
SAFETYCORRECT USE
OF THE CARWARNING LIGHTS
AND MESSAGESI
IN
AN EMERGENCY
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
CAR INACTIVITYIf the car is to be left inactive for longer than a month,
the following precautions should be followed:❒
park the car in covered, dry and if possible well-venti-
lated premises;
❒
engage one gear;
❒
check that the handbrake is not engaged;
❒
disconnect the negative battery terminal and check bat-
tery charge. Repeat this check once every three months
during storage. Recharge if the optical indicator shows
a dark colour without the central green area;
❒
clean and protect the painted parts using protective
wax;
❒
clean and protect the shiny metal parts using special
compounds readily available;
❒
sprinkle talcum powder on the rubber windscreen and
rear window wiper blades and lift them off the glass;
❒
slightly open the windows;
❒
cover the car with a cloth or perforated plastic sheet.
Do not use sheets of non-perforated plastic as they do
not allow moisture on the car body to evaporate;
❒
inflate tyres to 0.5 bar above the standard specified pres-
sure and check it at intervals;
❒
if you don’t disconnect the battery from the electric sys-
tem, check its charge every month and recharge it if the
optical indicator shows a dark colour without the central
green area;
❒
do not drain the engine cooling system.
SNOW CHAINSThe use of snow chains should be in compliance with lo-
cal regulations.
The snow chains may be applied only onto the front wheel
tyres (drive wheels).
Check the tension of the snow chains after the first few
metres have been driven.
IMPORTANT Snow chains cannot be fitted to the space-
saver spare wheel. So, if a front (drive) wheel is punctured
and chains are needed, a rear wheel should be fitted to the
front of the car and the space-saving spare wheel should
be fitted to the rear. This way with two normal drive
wheels, snow chains can be fitted to them to solve an
emergency.
Keep your speed down when snow chains
are fitted. Do not exceed 50 km/h. Avoid
potholes, steps and pavements and also
avoid driving long distances on roads not covered
with snow in order to prevent damaging the car and
the roadbed.
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ABS SYSTEM FAILURE (amber)Turning the ignition key to
MAR
the
warning light turns on, but it should go off
after a few seconds.
The warning light will light up when the system is either
not working or not available. Under these circumstances
the braking system will work as normal without the ex-
tra performance offered by the ABS system. Drive care-
fully and contact a Fiat Dealership as soon as possible.
On some versions the display shows the dedicated message.
125KNOW
YOUR VEHICLE
SAFETY
CORRECT USE
OF THE CARWARNING LIGHTS
AND MESSAGESIN
AN EMERGENCY
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
IMPORTANT Under severe use of the car, it is advisable
to keep the engine on and slightly accelerated for a few
minutes before switching it off.
On some versions the display shows the dedicated message. ENGINE COOLANT HIGH TEMPERA-
TURE (red)
Turning the ignition key to MAR the warning light
turns on, but it should go off after a few seconds. The
warning light turns on when the engine is overheated. If
the warning light comes on when driving, proceed as fol-
lows:
❒in standard normal driving conditions: stop the car,
switch off the engine and check whether the water lev-
el in the reservoir is not below the MIN. mark. In this
case, wait for a few minutes for the engine to cool
down, then slowly and carefully open the cap, top-up
with coolant and check that the level is between the
MIN. and MAX. marks on the reservoir itself. Also
check for any fluid leaks. If, when restarting, the warn-
ing light should come on again, contact a Fiat Dealer-
ship.
❒In case of car heavy duty (e.g.: towing trailer uphill or
fully laden car): decrease speed, if the warning light stays
on, stop the car. Wait for 2 or 3 minutes with the en-
gine running and slightly accelerated to further accel-
erate the coolant circulation. Then stop the engine.
Check the correct liquid level as described above.
ç
LOW BATTERY CHARGE (red)
Turning the ignition key to
MAR
, the warning
light turns on and should go out as soon as the
engine is started (with the engine running at idle speed
a short delay in going out is allowed).
If the warning light stays on contact immediately a Fiat
Dealership.
wx
>
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126
KNOW YOUR
VEHICLE
SAFETY
CORRECT USE
OF THE CAR
WARNING LIGHTS
AND MESSAGES
IN
AN EMERGENCY
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
CONTINUOUSLY ON: LOW ENGINE
OIL PRESSURE (red)
FLASHING: EXHAUSTED ENGINE OIL
(only Multijet versions with DPF – red)
When the key is turned to MAR the warning light comes
on, but should go out as soon as the engine is started.
Low engine oil pressure
The warning light will turn on constantly together with the
message on the display (for versions/markets where pro-
vided) when the system detects that the engine oil pres-
sure is too low.If the warning light
v
turns on when the
car is travelling (on certain versions to-
gether with the message on the display) stop the
engine immediately and contact a Fiat Dealership.
WARNING
Exhausted engine oil
(Multijet versions with DPF only)
The warning light will turn on flashing together with the
message on the display (for versions/markets where pro-
vided). Depending on the versions, the warning light flash-
ing modes are as follows:
– one minute every two hours;
– cycles of three minutes with intervals with the warning
light off for five seconds until the oil is changed.v
If the warning light comes on, the ex-
hausted engine oil should be changed as
soon as possible, never drive more than 500 km
from the first switching-on of this warning light.
If the above instructions are not complied with,
the engine could be severely damaged and the
warranty may decay. Please note also that the
switching on of this warning light does not depend
on the oil quantity in the engine; when the warn-
ing light flashes, never add oil.
WARNING
After the first indication, at each engine start up the warn-
ing light will continue flashing as above described until the
oil is changed. For those versions/markets where provid-
ed, the display shows a dedicated message together with
the warning light.
The flashing of the warning light should not be consid-
ered as as fault, rather simply informs the customer that
oil needs to be changed after a standard period of car util-
isation.
Remember that the deterioration of the engine oil is ac-
celerated by:
– mainly town use of the car which makes the DPF re-
generation process more frequent;
– use of the car for short journeys, preventing the engine
from reaching operating temperature;
– repeated interruptions to the regeneration process sig-
nalled by the DPF warning light coming on.
123-134 PANDA EN 7-10-2009 13:49 Pagina 126

127KNOW
YOUR VEHICLE
SAFETY
CORRECT USE
OF THE CARWARNING LIGHTS
AND MESSAGESIN
AN EMERGENCY
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
INJECTION SYSTEM FAILURE
(Multijet versions – amber)
EOBD ENGINE CONTROL SYSTEM
FAILURE (petrol versions – amber)
Injection system failure
Under standard conditions, when the ignition key is moved
to MAR, the warning light turns on and should go off af-
ter engine start-up.
The warning light staying on or turning on when travelling,
signal a fault in the supply/ignition system which could cause
possible lack of performance, poor handling and high con-
sumption levels.
On some versions the display shows the dedicated message.
Under these conditions, you may continue travelling at mod-
erate speed without demanding excessive effort from the en-
gine. Contact a Fiat Dealership as soon as possible.
EOBD ENGINE CONTROL SYSTEM FAILURE
Under standard conditions, when the ignition key is moved
to MAR, the warning light turns on and should go off after
engine start-up. The initial switching-on indicates that the
warning light is working properly. If the warning light ei-
ther stays on or comes on while travelling:
❒switched on steadily: it signals a failure in the supply/
ignition system which could cause high emissions at the
exhaust, possible lack of performance, poor handling
and high consumption levels.
On some versions the display shows the dedicated message. “DUALDRIVE” ELECTRIC POWER
STEERING FAILURE (red)
Turning the ignition key to MAR the warning light
turns on, but it should go off after a few seconds.
If the warning light stays on, you will not have the steer-
ing assistance and the effort on the steering wheel will be
increased, steering is still however possible. Contact a Fiat
Dealership.
On some versions the display shows the dedicated message.
g
INCOMPLETE DOOR LOCKING (red)
On some versions the warning light turns on when
one or more doors or the tailgate are not prop-
erly closed.
On some versions the display shows the dedicated message.
A buzzer will sound (for versions with reconfigurable mul-
tifunction display only) when doors are open and the car
is moving.
´
U
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128
KNOW YOUR
VEHICLE
SAFETY
CORRECT USE
OF THE CAR
WARNING LIGHTS
AND MESSAGES
IN
AN EMERGENCY
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
INCOMPLETE DOOR LOCKING
(red)
On some versions the warning light turns on
when one or more doors or the tailgate are not
properly closed.
On some versions the display shows the dedicated message.
A buzzer will sound (for versions with reconfigurable mul-
tifunction display only) when doors are open and the car
is moving.
´
INJECTION SYSTEM FAILURE
(Multijet versions – amber)
EOBD ENGINE CONTROL SYSTEM
FAILURE (petrol versions – amber)
Injection system failure
Under standard conditions, when the ignition key is moved
to MAR, the warning light turns on and should go off af-
ter engine start-up.
The warning light staying on or turning on when travelling,
signal a fault in the supply/ignition system which could cause
possible lack of performance, poor handling and high con-
sumption levels.
On some versions the display shows the dedicated message.
Under these conditions, you may continue travelling at mod-
erate speed without demanding excessive effort from the en-
gine. Contact a Fiat Dealership as soon as possible.U
Under these conditions, you may continue travelling at
moderate speed without demanding excessive effort from
the engine. Prolonged use of the car with the warning light
on may cause damages. Contact a Fiat Dealership as soon
as possible. The warning light goes off if the failure disap-
pears, but it is still stored by the system.
❒flashing: it indicates the possibility of damage to the cat-
alytic converter (see “EOBD system” in section “Know
your vehicle”).
If warning light
v
flashes, contact a
Fiat Dealership as soon as possible to have
engine oil changed and instrument panel warning
light turned off.
WARNING
“DUALDRIVE” ELECTRIC POWER
STEERING FAILURE (red)
Turning the ignition key to
MAR
the warning light
turns on, but it should go off after a few seconds.
If the warning light stays on, you will not have the steer-
ing assistance and the effort on the steering wheel will be
increased, steering is still however possible. Contact
a Fiat Dealership.
On some versions the display shows the dedicated message.
g
123-134 PANDA EN 7-10-2009 13:49 Pagina 128

129KNOW
YOUR VEHICLE
SAFETY
CORRECT USE
OF THE CARWARNING LIGHTS
AND MESSAGESIN
AN EMERGENCY
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
EOBD ENGINE CONTROL SYSTEM FAILURE
Under standard conditions, when the ignition key is moved
to MAR, the warning light turns on and should go off after
engine start-up. The initial switching-on indicates that the
warning light is working properly. If the warning light ei-
ther stays on or comes on while travelling:
❒switched on steadily: it signals a failure in the supply/
ignition system which could cause high emissions at the
exhaust, possible lack of performance, poor handling
and high consumption levels.
On some versions the display shows the dedicated message.
Under these conditions, you may continue travelling at
moderate speed without demanding excessive effort from
the engine. Prolonged use of the car with the warning light
on may cause damages. Contact a Fiat Dealership as soon
as possible. The warning light goes off if the failure disap-
pears, but it is still stored by the system.
❒flashing: it indicates the possibility of damage to the cat-
alytic converter (see “EOBD system” in section “Know
your vehicle”).
If the warning light flashes, it is necessary to release the ac-
celerator pedal to lower the speed of the engine until the
warning light stops flashing; continue the journey at mod-
erate speed, trying to avoid driving conditions that may
cause further flashing and contact Fiat Dealership as soon
as possible.
If, turning the ignition key to MAR, the
warning light Udoes not turn on or if it
turns on steadily or flashing when travelling
(on certain versions together with the message on
the display), contact a Fiat Dealership as soon as
possible. The operation of the warning light Umay
be checked by the traffic control authorities using
specific devices. Always comply with the traffic
regulations in force in the country where you are
driving.
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130
KNOW YOUR
VEHICLE
SAFETY
CORRECT USE
OF THE CAR
WARNING LIGHTS
AND MESSAGES
IN
AN EMERGENCY
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
FUEL RESERVE (amber)
Turning the ignition key to MAR the warning light
turns on, but it should go off after a few seconds.
The warning light turns on when about 5 litres fuel are left
in the tank.
IMPORTANT The warning light will flash to indicate a sys-
tem failure. If this is the case, contact a Fiat Dealership to
have the system checked.
ç
DPF (DIESEL PARTICULATE TRAP)
CLEANING IN PROGRESS
(only Multijet versions with DPF
– amber)
When the key is turned to the MAR position the warn-
ing light comes on but should go out after a few seconds.
The warning light turns on steadily when the DPF systems
needs to eliminate the trapped pollutants by the regen-
eration process.
The warning light does not come on every time the DPF
is being regenerated, rather only when the driving condi-
tions are such that the driver needs to know it. To switch
the warning light off, the car must be kept moving until the
regeneration process is completed.
As an average, the process lasts fifteen minutes.
The best conditions to complete the regeneration process
are reached driving the car at about 60 km/h with engine
speed over 2000 rpm. When this warning light comes on,
it does not indicate a car failure and thus it should not be
taken to the workshop. For versions/markets where pro-
vided, the display shows the dedicated message and the
warning light comes on.
h
The driving speed should always be suit-
able to traffic conditions, weather condi-
tions and the driver should always comply with
the Highway Code. The engine can also be
switched off if the DPF warning light is on; nev-
ertheless, repeated interruptions of the regener-
ation process could cause an early decay of en-
gine oil. For this reason, always wait until the
warning light switches off before stopping the en-
gine as above described. DPF regeneration should
not be completed when the car is at a standstill
WARNING
123-134 PANDA EN 7-10-2009 13:49 Pagina 130

131KNOW
YOUR VEHICLE
SAFETY
CORRECT USE
OF THE CARWARNING LIGHTS
AND MESSAGESIN
AN EMERGENCY
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
CAR PROTECTION SYSTEM FAILURE
- FIAT CODE (amber)
Turning the key to MAR the warning light shall
flash only once and then go off.
If with the ignition key at MAR, the warning light stays on,
a possible failure is indicated (see “Fiat Code system” in
chapter “Know your vehicle”).
IMPORTANT The turning on at the same time of the
warning lights
U
and
Y
indicates a failure of the Fiat
CODE system.
If with the engine running the warning light
Y
flashes, this
means that the car is not protected by the engine immo-
bilizer device (see “Fiat Code system” in chapter “Know
your vehicle”).
Contact a Fiat Dealership to have all the keys repro-
grammed. WATER IN DIESEL FUEL FILTER
(Multijet versions - amber)
Turning the ignition key to MAR the warning light
turns on, but it should go off after a few seconds.
The warning light
c
turns on when there is water in the
diesel fuel filter. On some versions warning light èturns
on as an alternative.
On some versions the display shows the dedicated message.
The presence of water in the feeding circuit
may cause severe damage to the injection
system and irregular engine operation. If
the warning light
c
lights up (on some versions the
warning light èis on together with the message on
the display), contact a Fiat Dealership as soon as
possible to have the system bled. If the same mes-
sage is displayed immediately after refuelling, wa-
ter has probably been poured into the tank: turn
the engine off immediately and contact a Fiat
Dealership.
c
Y
GLOW PLUG PRE-HEATING
(Multijet versions - amber)
GLOW PLUG PRE-HEATING FAILURE
(Multijet versions - amber)
Glow plug pre-heating
This warning light comes on when the key is turned to
MAR. It will go out as soon as the glow plugs have reached
a preset temperature. Start the engine as soon as the warn-
ing light goes out.
IMPORTANT At high ambient temperatures the warning
light stays on for an extremely short time.
Glow plug pre-heating failure
The warning light flashes if there is a failure in the pre-
heating system. Contact a Fiat Dealership as soon as
possible.
On some versions the display shows the dedicated message.
m
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132
KNOW YOUR
VEHICLE
SAFETY
CORRECT USE
OF THE CAR
WARNING LIGHTS
AND MESSAGES
IN
AN EMERGENCY
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
ESP SYSTEM FAILURE (amber)
Turning the ignition key to MAR the warning light
turns on, but it should go off after a few seconds.
If the warning light does not go off or stays on together
with the LED on the button ASR OFF when travelling, con-
tact a Fiat Dealership.
On some versions the display shows the dedicated message.
NOTE The warning light flashing when driving indicates
that the ESP system is active.
á
GENERIC FAILURE INDICATION
(amber)
The warning light turns on in the following cir-
cumstances.
Engine oil pressure sensor failure
The warning light turns on when failure is detected in en-
gine oil pressure sensor. Contact a Fiat Dealership to have
the failure fixed as soon as possible.
Water in diesel fuel filter
See what described for warning light
c.
Inertia fuel cut-off switch tripped
The warning light comes on when the inertia fuel cut-off
switch is triggered. The display shows the dedicated
message.
è
EXTERNAL LIGHT FAILURE (amber)
The warning light will come on (some versions
only) when a failure to one of the following lights
is detected:
– side lights;
– brake lights (third brake light excluded);
– rear fog lights;
– direction indicators;
– number plate lights.
The failure referring to these lights could be: one or more
blown bulbs, a blown protection fuse or an electric con-
nection cut-off.
The display shows the dedicated message.
W
REAR FOG LIGHTS (amber)
The warning light turns on when the rear fog
lights are turned on.
4
HEATED REAR WINDOW (amber)
The warning light turns on when switching the
heated rear window on.
(
123-134 PANDA EN 7-10-2009 13:49 Pagina 132

135KNOW
YOUR VEHICLE
SAFETY
WARNING LIGHTS
AND MESSAGESIN
AN EMERGENCYCAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
IN AN EMERGENCY
STARTING THE ENGINEEMERGENCY START-UP
If the Fiat CODE system fails to deactivate engine immo-
bilising system the instrument panel warning lights
Y
and
U
stay on and the engine cannot be started.
To start the engine the emergency start-up can be per-
formed.
Read the whole procedure carefully before trying to car-
ry it out: if you make a mistake, you need to turn the ig-
nition key back to STOP and repeat the whole operation
from the beginning.
Proceed as follows:
❒
read the five-digit electronic code from the CODE card;
❒
turn the ignition key to MAR;
❒
press and hold down the accelerator pedal: the warn-
ing light
U
turns on for about 8 seconds, and then goes
off;
❒
release the accelerator pedal and count the flashes of
the warning light
U
;
❒
count the number of flashes that corresponds to the
first digit of the code on the CODE card, then press the
accelerator pedal and hold it there until the warning
light
U
comes on (for 4 seconds) and then goes off. Re-
lease the accelerator pedal;
CORRECT USE
OF THE CAR
❒
the warning light
U
will start flashing again: after it has
flashed the number of times corresponding to the
second digit on the CODE card, fully depress the ac-
celerator pedal and hold it there;
❒
do the same for the remaining digits on the CODE card;
❒
once the last digit has been entered, hold the acceler-
ator pedal pressed. The warning light
U
will light up for
four seconds and then go out. Release the accelerator
pedal;
JUMP STARTING fig. 120
If the battery is flat, the engine may be started using an aux-
iliary battery with the same capacity or a little higher than
the flat one.
F0Z0694m
fig. 120
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