clutch FORD BRONCO 2023 Owners Manual

Using Start in Gear.......................................172
Start in Gear – Troubleshooting.............173
Auto-Start-Stop
What Is Auto-Start-Stop..........................174
Auto-Start-Stop Precautions - ManualTransmission.............................................174
Auto-Start-Stop Precautions -Automatic Transmission.......................174
Switching Auto-Start-Stop On and Off.........................................................................174
Stopping the Engine - ManualTransmission.............................................174
Stopping the Engine - AutomaticTransmission.............................................175
Restarting the Engine - ManualTransmission.............................................175
Restarting the Engine - AutomaticTransmission.............................................176
Auto-Start-Stop Indicators......................176
Auto-Start-Stop – Troubleshooting.........................................................................176
Fuel and Refueling
Fuel and Refueling Precautions.............179
Fuel Quality...................................................180
Locating the Fuel Filler Funnel...............180
Running Out of Fuel....................................181
Refueling.........................................................182
Fuel Tank Capacity.....................................183
Fuel and Refueling – Troubleshooting.........................................................................184
Catalytic Converter
What Is the Catalytic Converter.............185
Catalytic Converter Precautions............185
Catalytic Converter – Troubleshooting.........................................................................185
Manual Transmission
Manual Transmission Precautions.......186
Shifting Into Reverse..................................186
Crawler Gear.................................................186
Recommended Shift Speeds..................187
Checking the Manual Transmission FluidLevel.............................................................188
Checking the Clutch Fluid Level............188
Manual Transmission Fluid Capacity andSpecification.............................................188
Clutch Fluid Capacity and Specification........................................................................188
Manual Transmission – Troubleshooting........................................................................189
Automatic Transmission
Automatic Transmission Precautions........................................................................190
Automatic Transmission Positions......190
Shifting Your Vehicle Into Gear...............191
Automatic Transmission PositionIndicators.....................................................191
Manually Shifting Gears.............................191
Brake Shift Interlock...................................193
Automatic Transmission AudibleWarnings....................................................194
Four-Wheel Drive
How Does Four-Wheel Drive Work - 4x4with Part Time Engagement...............195
How Does Four-Wheel Drive Work -Advanced 4x4 with 4A Mode.............195
Four-Wheel Drive Precautions...............195
Four-Wheel Drive Limitations................196
Switching Four-Wheel Drive On and Off.........................................................................197
Selecting a Four-Wheel Drive Mode - 4x4with Part Time Engagement...............197
Selecting a Four-Wheel Drive Mode -Advanced 4x4 with 4A Mode.............198
Four-Wheel Drive Modes.........................199
Four-Wheel Drive Indicators..................200
Transfer Case Fluid Capacity andSpecification............................................200
Four-Wheel Drive – Troubleshooting.......................................................................200
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2023 Bronco (TG1) Canada/United States of America, enUSA, Edition date: 202208, DOMTable of Contents

Storing Your Vehicle
Preparing Your Vehicle for Storage......428
Removing Your Vehicle From Storage........................................................................429
Wheel and Tire Information
Locating the Tire label..............................430
Department of Transportation UniformTire Quality Grades...............................430
Information on the Tire Sidewall...........431
Glossary of Tire Terminology.................436
Tire Replacement Requirements..........437
Using Snow Chains....................................439
Tire Care
Checking the Tire Pressures....................441
Inflating the Tires.........................................441
Inspecting the Tire for Wear...................442
Inspecting the Tire for Damage............442
Inspecting the Wheel Valve Stems......443
Tire Rotation.................................................443
Tire Pressure MonitoringSystem
What Is the Tire Pressure MonitoringSystem.......................................................445
Tire Pressure Monitoring SystemOverview....................................................445
Tire Pressure Monitoring SystemPrecautions..............................................446
Tire Pressure Monitoring SystemLimitations................................................446
Viewing the Tire Pressures......................447
Tire Pressure Monitoring System –Troubleshooting......................................447
Changing a Road Wheel
Changing a Flat Tire - Excluding: Raptor.......................................................................449
Changing a Flat Tire - Raptor.................453
Wheel Nuts - Excluding: Raptor...........458
Wheel Nuts - Raptor.................................459
Capacities and Specifications
Engine Specifications - 2.3L EcoBoost™.........................................................................461
Engine Specifications - 2.7L EcoBoost™........................................................................462
Engine Specifications - 3.0L EcoBoost™........................................................................463
Motorcraft Parts - 2.3L EcoBoost™.....464
Motorcraft Parts - 2.7L EcoBoost™.....465
Motorcraft Parts - 3.0L EcoBoost™....466
Engine Oil Capacity and Specification -2.3L EcoBoost™.....................................467
Engine Oil Capacity and Specification -2.7L EcoBoost™.....................................468
Engine Oil Capacity and Specification -3.0L EcoBoost™.....................................470
Cooling System Capacity andSpecification - 2.3L EcoBoost™.......472
Cooling System Capacity andSpecification - 2.7L EcoBoost™/3.0LEcoBoost™...............................................473
Fuel Tank Capacity.....................................474
Air Conditioning System Capacity andSpecification - 3.0L EcoBoost™......475
Air Conditioning System Capacity andSpecification - 2.3L EcoBoost™/2.7LEcoBoost™...............................................476
Washer Fluid Specification.....................476
Manual Transmission Fluid Capacity andSpecification.............................................477
Clutch Fluid Capacity and Specification........................................................................478
Automatic Transmission Fluid Capacityand Specification...................................478
Brake Fluid Specification.........................478
Transfer Case Fluid Capacity andSpecification............................................479
Front Axle Fluid Capacity andSpecification - Excluding: Raptor.....480
Front Axle Fluid Capacity andSpecification - Raptor..........................480
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2023 Bronco (TG1) Canada/United States of America, enUSA, Edition date: 202208, DOMTable of Contents

Note:The system may not function if theremote control is close to metal objects orelectronic devices, for example keys or a cellphone.
Note:You need a valid key inside yourvehicle to switch the ignition on and startthe engine.
STARTING THE ENGINE
STARTING A GASOLINE ENGINE -MANUAL TRANSMISSION
Before starting your vehicle, check thefollowing:
•Make sure the headlamps andelectrical accessories are off.
•Make sure the parking brake is on.
•Make sure the transmission is inneutral.
1.Fully press the clutch pedal.
Note:Do not touch the accelerator pedal.
2.Press the push button ignition switch.
Note:The engine may continue crankingfor up to 15 seconds or until it starts.
Note:The engine takes longer to start atlower temperatures. It may crank for severalseconds when very cold.
STARTING A GASOLINE ENGINE -AUTOMATIC TRANSMISSION
Before starting your vehicle, check thefollowing:
•Make sure that the headlamps andelectrical accessories are off.
•Make sure that the parking brake is on.
•Make sure that the transmission is inpark (P).
1.Fully press the brake pedal.
Note:Do not touch the accelerator pedal.
2.Press the push button ignition switch.
Note:The engine may continue crankingfor up to 15 seconds or until it starts.
Note:The engine takes longer to start atlower temperatures. It may crank for severalseconds when very cold.
RESTARTING THE ENGINE AFTERSTOPPING IT
The system allows you to start the enginewithin 10 seconds of switching it off, evenif it does not detect a valid passive key.
Within 10 seconds of switching the engineoff, fully press the brake or clutch pedaland press the push button ignition switch.After 10 seconds, you can no longer startthe engine if the system does not detect avalid passive key.
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STARTING AND STOPPING THEENGINE – FREQUENTLY ASKEDQUESTIONS
Why is the engine idle speed high whenI am starting the engine?
The speed at which the engine idlesimmediately after starting is optimizedto minimize vehicle emissions andmaximize cabin comfort and fueleconomy.
Why does the engine not crank?
You can only attempt to start theengine for a limited amount of timebefore the starting system temporarilydisables. If you exceed the startingtime limit, a message may appear andyou cannot attempt to start the enginefor at least 15 minutes.
Why do I experience different drivingcharacteristics?
If you disconnect the battery, yourvehicle may exhibit some unusualdriving characteristics for about 5 mi(8 km) after you reconnect it. This isbecause the engine managementsystem must realign itself with theengine. You can disregard any unusualdriving characteristics during thisperiod.
Why can I not start the engine?
If you cannot start the engine afterthree attempts, wait 10 seconds anddo the following:
1.Fully press the brake pedal or theclutch pedal.
Note:Make sure the parking brake isapplied.
Note:Make sure the transmission is in park(P) or neutral (N).
2.Fully press the accelerator pedal andhold it there.
3.Press the push button ignition switch.
Note:The engine cranks for a short periodof time and then it stops.
4.Release the accelerator pedal.
5.Press the push button ignition switch.
Why does the system not detect apassive key?
If the system does not detect a passivekey and you are unable to start theengine, insert the passive key into thebackup position and press the pushbutton ignition switch to start theengine. See Accessing the PassiveKey Backup Position (page 169).
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WHAT IS START IN GEAR
Crank in gear allows the driver to restartthe engine and launch the vehicle afterstalling in four-wheel drive low (4L). Usethe instrument cluster display to direct youwhen to apply the brake and push the startbutton. While driving off road, it is possibleto stall the engine trying to maneuverterrains. Trying to restart your vehicle byusing the clutch or shifting into neutral torestart the engine can be difficult andcause potential roll back situations whendriving uphill.
Note:Crank in gear is an alternate namefor the feature.
START IN GEAR
PRECAUTIONS
Always press the brake pedal whenstarting the vehicle to prevent unwantedvehicle movement, and release afterstarting to drive away. Start in gear is onlypossible with the brake pedal pressed.
START IN GEAR LIMITATIONS
You can only use start in gear in four-wheeldrive low (4L).
USING START IN GEAR
When driving difficult terrains in four-wheeldrive low (4L), it is possible to stall theengine when your vehicle is not able tomaintain speed. To easily start the engineand launch your vehicle, perform thefollowing steps:
1.After the vehicle stalls an informationmessage displays in the cluster,Tostart in gear select YES and pressOK.
2.Firmly press the brake pedal when ingear and press and hold the Startbutton.
3.When the engine starts and yourvehicle begins to move, release thebrake pedal.
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START IN GEAR –
TROUBLESHOOTING
START IN GEAR – INFORMATIONMESSAGES
ActionMessage
After stalling yourvehicle, a messagecan displayprompting you startin gear is now avail-able.
Do you want tostart in gear?
For use with pushbutton vehicles,press the brakepedal and press thepush to start buttonto begin start ingear.
Press Brake andHold Start Buttonto Start in Gear
After stalling infour-wheel drivelow (4L), if yourvehicle does notmeet all therequirements or youmake any otherinputs, a messagecan display in theinstrument cluster.
Start in GearCanceled
After stalling infour-wheel drivelow (4L), amessage candisplay if you haveincorrectlyattempted a startin gear situation orhave attemptedtoo many times.
Start in Gear LimitReached NormalStart Available
START IN GEAR – FREQUENTLYASKED QUESTIONS
Can I use start in gear in reverse?
You can use start in gear in anyforward or reverse gear.
Will this start my vehicle?
Upon following the maneuvers, theengine starts, runs and launches thevehicle in gear.
If my vehicle stalls, do I have to usestart in gear?
After your vehicle stalls in four-wheeldrive low (4L), you do not have to usestart in gear. You can still start yourvehicle normally with use of the clutch.
How hard does the brake need pressingfor start in gear?
The brake requires a hard press at thetime you press the push button, andthen you need to release it to allow thevehicle to move.
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WHAT IS AUTO-START-STOP
Auto Start-Stop Technology: Ford Cars andSUV's
The system is designed to help reduce fuelconsumption and CO2 emissions bystopping the engine when it is idling, forexample at traffic lights.
AUTO-START-STOP
PRECAUTIONS - MANUAL
TRANSMISSION
WARNING: Apply the parkingbrake, shift into neutral, switch theignition off and remove the key beforeyou leave your vehicle. Failure to followthis instruction could result in personalinjury or death.
WARNING: Apply the parkingbrake, shift into neutral, switch theignition off and remove the key beforeyou open the hood or have any serviceor repair work completed. If you do notswitch the ignition off, the engine couldrestart at any time. Failure to follow thisinstruction could result in personal injuryor death.
AUTO-START-STOP
PRECAUTIONS - AUTOMATIC
TRANSMISSION
WARNING: Apply the parkingbrake, shift into park (P), switch theignition off and remove the key beforeyou leave your vehicle. Failure to followthis instruction could result in personalinjury or death.
WARNING: Apply the parkingbrake, shift into park (P), switch theignition off and remove the key beforeyou open the hood or have any serviceor repair work completed. If you do notswitch the ignition off, the engine couldrestart at any time. Failure to follow thisinstruction could result in personal injuryor death.
SWITCHING AUTO-START-
STOP ON AND OFF
The system turns on when you switch theignition on.
Press the button to switch thesystem off.
Note:OFF illuminates in the switch.
Note:Deactivating the system using thebutton lasts only one key cycle.
Press the button again to switch thesystem back on.
Note: The system turns off if it detects amalfunction. If the system malfunctions,have your vehicle checked as soon aspossible.
STOPPING THE ENGINE -
MANUAL TRANSMISSION
1.Stop your vehicle.
2.Shift into neutral.
3.Release the clutch pedal and theaccelerator pedal.
Note:To obtain maximum benefit from thesystem, shift into neutral and release theclutch pedal whenever you stop your vehiclefor more than three seconds.
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STOPPING THE ENGINE -
AUTOMATIC TRANSMISSION
Stop your vehicle, keep your foot on thebrake pedal and the transmission in drive(D).
RESTARTING THE ENGINE -
MANUAL TRANSMISSION
Press the clutch pedal.
A message appears in the instrumentcluster display if the system requires youto take action.
ActionConditionMessage
Press the accelerator pedal,brake pedal or clutch pedalto restart the engine.
The system needs to restartthe engine but requires yourconfirmation.
Auto StartStop Press aPedal to Start Engine
Shift into neutral to restartthe engine.The system needs to restartthe engine but cannotbecause the transmission isin gear.
Auto StartStop SelectNeutral To Start Engine
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MANUAL TRANSMISSION
PRECAUTIONS
WARNING: Always set the parkingbrake fully and make sure you shift thegearshift lever to first gear. Switch theignition off and remove the key wheneveryou leave your vehicle.
Failure to fully press the clutch pedal tothe floor may cause increased shift efforts,premature wear to transmissioncomponents or damage the transmission.
Do not drive with your foot resting on theclutch pedal or use the clutch pedal to holdyour vehicle at a standstill when waitingon a hill. These actions reduce the life ofthe clutch and could nullify a clutchwarranty claim.
SHIFTING INTO REVERSE
Reverse (R)
1.Press the clutch pedal to the floor todisengage clutch.
2.Shift into reverse (R) by raising thecollar below the gearshift knob up, thenmoving the lever fully to the left, thenforward.
Note:You can only move the gearshift leverto reverse (R) by raising the collar below thegearshift knob up before shifting to reverse.This is a lockout feature which protects thetransmission from accidentally engagingreverse (R) when intending to select first(1).
If reverse (R) is not fully engaged press theclutch pedal, return the gearshift to theneutral position, then release the clutchpedal. Re-apply the clutch pedal, then liftthe gearshift collar and shift into reverse(R) again.
Note:Do not move the transmissionselector lever to reverse (R) gear when yourvehicle is moving. This can cause damageto the transmission.
Note:Make sure that your vehicle is at acomplete stop before you shift into reverse(R). Failure to do so could damage thetransmission.
CRAWLER GEAR
WHAT IS CRAWLER GEAR
Allows you to cruise at ultra low speedswith the clutch fully engaged, when drivingthrough obstacles and jagged terrain.
USING CRAWLER GEAR
Crawler (C)
Shifting into crawler gear:
1.Press the clutch pedal to the floor todisengage clutch.
2.Shift into crawler (C) by raising thecollar below the gearshift knob up, thenmoving the lever fully to the left, thenbackward.
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Note:You can only move the gearshift leverto crawler (C) by raising the collar belowthe gearshift knob up before shifting tocrawler. This is a lockout feature whichprotects the transmission from accidentallyengaging crawler (C) when intending toselect second (2).
If crawler (C) is not fully engaged press theclutch pedal down, return the gearshift tothe neutral position, then release the clutchpedal. Re-apply the clutch pedal, then liftthe gearshift collar and shift into crawler(C) again.
The crawler gear enables an easier start inunusual conditions or terrain. You shouldchange up to first (1) when possible andrefrain from using crawler (C) at highengine speeds as transmission damagecould result. See Manual TransmissionPrecautions (page 186).
In normal use, make sure your vehicle isstationary before selecting crawler (C) asit is primarily a starting gear. If you changedown to crawler (C) from first (1) while thevehicle is moving, make sure the enginespeed is below 1500 rpm, and that theclutch pedal is fully pressed for a smoothtransition to crawler gear.
RECOMMENDED SHIFT
SPEEDS
Recommended Shift Speeds
For best fuel efficiency when driving yourvehicle, shift to the next gear by 3000RPM.
Shifting at a higher RPM such as3000-6000 RPM can increase theperformance capabilities of the vehicle.However, higher engine and transmissionspeeds can increase wear and reduce fueleconomy.
When downshifting your vehicle, alwaysshift at the lowest engine RPM possible tomatch your driving conditions. This isusually under 2000 RPM for all forwardgears, except for downshifting into thecrawler (C) gear which you should dobelow 1500 RPM. See ManualTransmission Precautions (page 186).
Note:Always fully depress the clutch pedalbetween gear shifts.
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