lock FORD FIESTA 2007 Workshop Manual

21 1-02-42 Power Steering 21 1 -02-42
REMOVAL AND INSTALLATION
Installation
All vehicles
1, Install the exhaust heat shield. Using
a transmission jack, wooden block
and the special tools, position and align the
front axle crossmember.
'' &AUTION:W~~I~ tightening the front axle
2. Install a new steering gear bulkhead floor crossmember
retaining bolts, make sure that
seal. the
crossmember does not move.
3. Install the steering gear. Install the
front axle crossmember retaining
bolts on both sides.
6. Remove the special tools.
7. lnstall the front axle crossmember inner
retaining bolts on both sides.
4. N0TE:Use the front axle crossmember inner
retaining bolts to locate the special tools.
a
TI E0030774
2006.0 Fiesta 1~2006 GI 05648en
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21 1 -02-43 Power Steering 21 1-02-43
REMOVAL AND INSTALLATION
8. Remove the transmission jack and wooden 12. Install the engine support insulator.
block.
I 9. N0TE:lnstall new O-ring seals.
Connect the power steering lines to the
steering gear valve body.
1. Rotate the clamp plate.
2. Install the retaining bolt.
Vehicles with 2.OL engine
13. N0TE:Coat the exhaust flexible pipe studs
with grease.
N0TE:lnstall a new exhaust flexible pipe to
catalytic converter gasket and retaining nuts.
Attach the exhaust flexible pipe to the 10. Attach the power steering lines to the
catalytic converter.
steering gear (left-hand drive shown).
Vehicles with diesel engine 11. Attach the power steering line to the
steering gear (left-hand drive shown). 14. N0TE:Coat the exhaust flexible pipe studs
with grease.
N0TE:lnstall new exhaust flexible pipe to muffler
and tailpipe assembly retaining nuts.
2006.0 Fiesta 1212006 GI 05648en
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2 1 1 -02-46 Power Steering 211 -02-46
REMOVAL AND INSTALLATION
Steering Gear to Fluid Cooler Return Hose(l3 439 0)
Removal
Left-hand drive vehicles
All vehicles 4. N0TE:Note the position of the steering gear
1. Remove the front right-hand wheel and tire. to
power steering fluid cooler return hose to
aid installation.
For additional information, refer to: Wheel
and Tire
(204-04 Wheels and Tires, Removal Detach
the steering gear to power steering
and Installation). fluid
cooler return hose bracket from the
steering gear.
2. Disconnect the steering gear to power
steering fluid cooler return hose quick
release coupling, from either the power
steering fluid cooler or the power steering
reservoir return hose.
1. Press the power steering fluid cooler hose
quick release coupling locking tangs.
2. Disconnect the power steering fluid cooler
hose quick release coupling.
Allow the fluid to drain into a suitable
container.
3. N0TE:Note the position of the steering gear
to power steering fluid cooler return hose to
aid installation.
Detach the steering gear to power steering
, fluid cooler return hose clips from the
crankshaft pulley splash shield.
5. Detach the steering gear to power steering
fluid cooler return hose clips from the
steering gear.
2006.0 Fiesta IZIZOO~ G91967en
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21 1-02-48 Power Steering 21 1-02-48
REMOVAL AND INSTALLATION
Power Steering Fluid Cooler(l3 444 0)
Removal 2. Lower the power steering fluid cooler. '-..
I. Raise and support the vehicle. For additional
information, refer to:
(100-02 Jacking and
Lifting)
Jacking (Description and Operation),
Lifting (Description and Operation).
2. Disconnect the power steering fluid cooler
quick release couplings.
1. Press the power steering fluid cooler hose
quick release coupling locking tangs.
2. Disconnect the power steering fluid cooler
hose quick release coupling.
Allow the fluid to drain into a suitable
container.
3. Remove the radiator splash shield.
4. Lower the vehicle.
5. Remove the power steering fluid cooler.
I. Remove the retaining bolt.
Installation
1. N0TE:Make sure that the collar on the hose
is inserted fully into the quick release
coupling.
To install, reverse the removal procedure.
2. Fill and bleed the power steering system. For
additional information, refer to: (211 -00
Steering System
- General Information)
Power Steering System Filling (General
Procedures),
Power Steering System Bleeding (General
Procedures).
2006.0 Fiesta 1212006 G91972en
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211 -03-2 Steering Linkage 21 1-03-2
SPECIFICATIONS
Torque Specifications
sl lb-ft Ib-in /"
I Tie-rod to steering gear I 110 I 81 I - 1 'c..
I ~ie-rod end locknut
I Tie-rod end retaining nut 1 48 I 35 I - I
-
2006.0 Fiesta 1212006 GI 05649en
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211 -03-4 Steering Linkage 21 1-03-4
REMOVAL AND INSTALLATION
Tie Rod End(l3 273 0)
Special Tool(s)
I Separator, Ball Joint
2. Remove and discard the tie-rod end retaining (,,
nut.
Removal
1. Remove the wheel and tire.For additional
information, refer to Section 204-00
[Suspension System
- General Information].
4. N0TE:Make a note of the number of turns
2m &AUTION:L~~~~ the tie-rod end retaining used to remove the tie-rod endrn
nut in place to protect the ball joint stud.
Remove the tie-rod end.
N0TE:Use a 5 mm Allen key to prevent the ball
joint stud from rotating.
Loosen the tie-rod end locknut and the
tie-rod end retaining nut.
1. Loosen the locknut.
2. Loosen the retaining nut.
3m &Au~l~N:~rotect the ball joint seal using
a soft cloth to prevent damage.
Using the special tool, detach the tie-rod end
from the wheel knuckle.
1. Release the tie-rod end.
Installation
I. N0TE:lnstall the tie-rod end using the same
number of turns used to remove
it.
Install the tie-rod end.
2006.0 fiesta 12,2006 GI 05650en
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21 1 -03-5 Steering Linkage 21 1 -03-5
REMOVAL AND INSTALLATION
2m AwARNING:~~~~~~~ a new tie-rod end
/ I retaining nut. Failure to follow this
instruction may result in personal injury.
N0TE:Use a 5 mm Allen key to prevent the ball
joint stud from rotating.
Attach the tie-rod end to the wheel knuckle.
1. Tighten the retaining nut.
2. Tighten the locknut.
3. Install the wheel and tire.For additional
information, refer to Section 204-00
f ' [Suspension System - General Information]. ' ' 4. Check the toe setting and adjust as
necessary. For additional information, refer
to Section 204-00 [Suspension System
-
General Information].
- - --
2006.0 Fiesta 1212006 GI 05650en
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21 1 -03-6 Steering Linkage 21 1-03-6
REMOVAL AND INSTALLATION
Steering Gear Boot(l3 134 0)
General Equipment Install
the steering gear boot. (:
1 Pincers I
Materials
Name
S~ecification
1 Grease I ESB-MI C119-B I
Removal
1. Remove the tie-rod end.
For additional information, refer to Tie-Rod
End in this section.
2. Remove the tie-rod end locknut.
3. N0TE:Make sure the tie-rod is clean before
removing the steering gear boot.
Remove the steering gear boot.
2. Using a suitable pair of pincers, install a new
steering gear boot inner clamp.
3. N0TE:Make sure the steering gear boot outer
clamp is located over the recess in the
Discard the clamps. tie-rod.
Installation
I. N0TE:Lubricate the steering gear boot. Using
a suitable pair of pincers, install a new
steering gear boot outer clamp.
2006.0 Fiesta 1212006 GI 05651 en
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211 -03-7 Steering Linkage 21 1-03-7
REMOVAL AND INSTALLATION
4, Install the tie-rod end locknut.
5. Install the tie-rod end.
For additional information, refer to Tie-Rod
End in this section.
2006.0 Fiesta 1212006 GI 05651 en
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21 1-03-8 Steering Linkage 21 1-03-8
REMOVAL AND INSTALLATION
Tie Rod(l3 263 0)
General Eaui~ment
Special Tool(s) 3. Remove and discard the steering gear boot
I Pipe wrench I
13025
I Vise jaw protectors I
Pincers Socket, Tie-Rod End,
Steering
Gear
2 1 1 -245
(1 3-025)
clamps.
1 Grease I ESB-MIC119-B I
Materials
Removal
4. Remove and discard the steering gear boot.
1. Remove the steering gear. For additional
information, refer to Section
211-02 [Power
Steering].
2.
N0TE:Make a note of the number of turns
used to remove the tie-rod end.
Name
S~ecification
Remove
the tie-rod end and the tie-rod end
locknut.
1. Remove the tie-rod end.
2. Remove the tie-rod end locknut.
5. Rotate the steering gear pinion to expose
the rack.
6. CAUTIONS:
ADO not clamp the steering rack on ( ' ' exposed hydraulic sealing surfaces.
A~ake sure vise jaw protectors are used.
2006.0 Fiesta 1~2006 G91976en
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