FORD FIESTA 2007 Workshop Manual

21 1 -02-3 Power Steering 2 1 1 -02-3
SPECIFICATIONS
2006.0 Fiesta 12/2006 G105647en
Description
Power steering fluid reservoir retaining screws
-
vehicles with 2.OL Duratec-HE (M14)
Steering gear to power steering fluid reservoir return
line support bracket to generator retaining nut
-
vehicles with 2.OL Duratec-HE (M14)
Tie-rod end retaining nut
Steering column shaft to steering gear pinion
retaining bolt
Exhaust heat shield to steering gear retaining bolts
Exhaust flexible pipe to muffler and tailpipe
assembly retaining nuts
- vehicles with I .6L
Duratorq-TDCi (DV) Diesel
Stabilizer bar link. to stabilizer bar retaining nut
Front crossmember rear retaining bolts
Front crossmember inner and outer retaining bolts
Front crossmember front retaining bolts
Engine support insulator retaining bolts Ib-in
80
-
-
-
-
-
-
-
-
-
-
Nm
9
11
48 28
14
47
48
115
175 70
48
I b-ft
-
8
35
21
10
35
35
85
129
52
35
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21 I -02-4 Power Steering 21 1-02-4
DIAGNOSIS AND TESTING
Power Steering
REFER to Section 211-00 [Steering System -
General Information].
2006.0 Fiesta 1212006 GI 7571 en
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21 1-02-5 Power Steering 21 1-02-5
REMOVAL AND INSTALLATION
Power Steering Pump - 1.25L Duratec-I 6V (Sigma)/l.4L
I Duratec-1 6V (Sigma)/l .6L Duratec-1 6V (Sigma), Vehicles
With: Air
Conditioning(l3 434 0)
7 I Removerllnstaller, Hose
632
Clamp
303-397 (24-003)
Wrench, Hydraulic Line Union
"-269 (13-027)
Removal
2. Detach the power steering line from the
power steering pump mounting bracket.
3. Detach the power steering line bracket from
the cylinder head.
1. Detach the coolant expansion tank from the
wheelhouse assembly and position
it to one
side.
1. Remove the retaining bolt. 4. Remove the accessory drive belt.
2. Release the retaining clip. For additional information, refer to: Power
Steering Pump Belt
- 1.4L Duratec-1 6V
(Sigma)ll .6L Duratec-1 6V (Sigma), Vehicles
With: Air Conditioning
(303-05 Accessory
Drive, Removal and Installation).
5. Disconnect the power steering fluid reservoir
return hose quick release coupling, from
either the power steering fluid cooler or the
power steering reservoir return hose.
1. Press the power steering fluid reservoir return
hose quick release coupling locking tangs.
2. Disconnect the power steering fluid reservoir
return hose quick release coupling.
2006.0 Fiesta 1212006 G91963en
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21 1-02-6 Power Steering 21 I -02-6
REMOVAL AND INSTALLATION
Allow the fluid to drain into a suitable Discard the O-ring seal.
container.
8.
Remove the power steering pump.
6. Using the special tool, disconnect the power I I
steering fluid supply hose from the power
steering pump.
Allow the fluid to drain into a suitable
container.
7m ACAUTION:D~ not disconnect the power
steering pump pressure adapter from the
power steering pump.
Using the special tool, disconnect the power
steering line from the power steering pump
pressure adapter.
Allow the fluid to drain into a suitable
container.
Installation
1. N0TE:lf installing a new power steering
pump, the power steeing line union supplied
with the new pump should be removed and
retained for further use.
Using the special tool, install a new O-ring
seal onto the power steering line to power
steering pump union.
1.
Push the O-ring seal onto the special tool.
2. Locate the special tool onto the union and
install the O-ring seal.
2006.0 Fiesta 1212006 G91963en
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2 1 1 -02-7 Power Steering 211 -02-7
REMOVAL AND INSTALLATION
2. N0TE:Make sure the collar on the hose is
, inserted fully into the quick release coupling.
i , To install, reverse the removal procedure.
3. Fill and bleed the power steering system.
For additional information, refer to: Power
Steering System Filling
(211-00 Steering
System
- General Information, General
Procedures)
I Power Steering System Bleeding (211-00
Steering System - General Information,
General Procedures).
2006.0 Fiesta 1212006 G91963en
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21 1-02-8 Power Steering 21 1-02-8
REMOVAL AND INSTALLATION
Power Steering Pump - 1.25L Duratec-I 6V (Sigma)/l.4L
Duratec-16V (Sigma)/l.GL Duratec-16V (Sigma), Vehicles (
Without: Air Conditioning(l3 434 0)
Expander, Teflon Seal
211-188 (13-015)
Allow the fluid to drain into a suitable
container.
622 3. Using the special tool, disconnect the power
Wrench, Hydraulic Line Union
"-269 (13-027)
Removal
Removerllnstaller, Hose
I. Remove the accessory drive belt. steering
fluid supply hose from the power
steering pump.
For additional information, refer to:
Accessory Drive Belt
- 1.4L Duratec-I 6V
(Sigma)ll .6L Duratec-1 6V (Sigma), Vehicles
Without: Air Conditioning
(303-05
Accessory Drive, Removal and Installation).
2. Disconnect the power steering fluid reservoir
return hose quick release coupling, from
either the power steering fluid cooler or the
Allow the fluid to drain into a suitable
container.
I
, 4m ACAUTION:D~ not disconnect the power
steering pump pressure adapter from the
power steering pump.
power steering reservoir return hose. Using
the special tool, disconnect the power
1. Press the power steering fluid reservoir return steering line from the power steering pump
hose quick release coupling locking tangs. pressure adapter.
2. Disconnect the power steering fluid reservoir Allow the fluid to drain into a suitable
return hose quick release coupling. container.
2006.0 Fiesta 1212006 ~397031 en
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21 I -02-9 Power Steering 21 1-02-9
REMOVAL AND INSTALLATION
Discard the O-ring seal. 1. Push the O-ring seal onto the special tool.
2. Locate the special tool onto the union and
install the O-ring seal.
5. Detach the power steering line bracket from I TIE001 5852
the engine block.
2. N0TE:Make sure the collar on the hose is
inserted fully into the quick release coupling.
To install, reverse the removal procedure.
3. Fill and bleed the power steering system.
For additional information, refer to: Power
Steering System Filling
(211 -00 Steering
System
- General Information, General
Procedures)
I Power Steering System Bleeding (211-00
Steering System - General Information,
General Procedures).
6. Remove the power steering pump.
Installation
1. N0TE:H installing a new power steering
pump, the power steeing pressure line union
supplied with the new pump should be
removed and retained for further use.
Using the special tool, install a new O-ring
seal onto the power steering line to power
steering pump union.
2006.0 Fiesta 1212006 ~397031 en
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21 1-02-1 0 Power Steering 21 1-02-1 0
REMOVAL AND INSTALLATION
Power Steering Pump - 2.OL Duratec-HE (M14)
f
I I Remover, Power Steering I
1 I Installer, Camshaft Pulley 1
7 I Removerllnstaller, Cooling I
1. Remove the right-hand headlamp assembly.
For additional information, refer to:
Headlamp Assembly (41 7-01 Exterior
Lighting, Removal and Installation).
2. Remove the accessory drive belt.
For additional information, refer to:
Accessory Drive Belt
- 2.OL Duratec-HE
(M14) (303-05 Accessory Drive, Removal
and Installation).
I
3. Detach the power steering pump to steering
, gear pressure line from the intake manifold. I
1 4. Lower the vehicle.
5. Remove the components in the order
indicated in the following
illustration(s) and
table(s).
2006.0 Fiesta 1212006 G428496en
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211 -02-11 Power Steering 21 1-02-1 I
REMOVAL AND INSTALLATION
ltem
Power steering fluid reservoir
See Removal Detail
Description Item Description
I I See Installation Detail I
Steering gear to power steering fluid
reservoir return line
See Removal Detail
Power steering fluid reservoir retaining
bolts
Power steering pump pulley
See Removal Detail
See Installation Detail
6. To install, reverse the removal procedure.
5
6
7
2006.0 Fiesta 12/2006 G428496en
Power steering pump to steering gear
pressure line union
See Installation Detail
Power steering pump retaining bolts
Power steering pump
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21 I -02-1 2 Power Steering 21 1-02112
REMOVAL AND INSTALLATION
7. Fill and bleed the power steering system. For
Procedures),
additional information, refer to:
(211 -00 Power Steering System Bleeding (General
Steering System
- General Information)
Procedures).
Power Steering System Filling (General (
Removal Details
Item 1 Steering gear to power steering fluid Remove
and discard the power steering fluid
reservoir return line reservoir O-rings.
1. CAUTIONS:
&ap the steering gear to power steering
fluid reservoir return line to prevent power
steering fluid loss or dirt ingress.
hap the power steering fluid reservoir to
prevent power steering fluid loss or dirt
ingress.
Using the special tool, disconnect the
steering gear to power steering fluid
reservoir return line from the power steering
fluid reservoir.
Allow the power steering fluid to drain into a Item 4 Power steering pump pulley container. 1. Using the special tool, remove the power
steering pump pulley.
Item 3 Power steering fluid reservoir
&AUTION:C~~ the power steering fluid
reservoir to prevent power steering fluid loss
or dirt ingress.
Installation Details
Item 5 Power steering pump to steering gear Using
the special tool, install a new Teflon I I pressure line union seal
onto the power steering pump to
A A steering gear pressure line union. (,
" AcAuT~oN:care must be taken to prevent 1. Push the new won seal onto the special dirt ingress. tool.
2006.0 Fiesta 1212006 G428496en
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